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1、Rev.Date Compiled byReview Approval地腳螺栓安裝程序Procedure for anchor bolt erection Document No.PROJECTOWNEROWNERS ENGINEEREPC CONTRACTORCONTRACTORS ENGINEER地腳螺栓安裝程序Procedure for Anchor Bolt Erection 一、施工工藝流程 Construction Process1、在柱頭砼施工后,應(yīng)檢查地錨框的預(yù)埋件中心線和標(biāo)高。中心線的測量工作應(yīng)由專職測量員用全站儀復(fù)核。埋件表面清理干凈,并放出地錨框中心線。Check the

2、 center line and EL for embedded part of anchor bolt rack after concrete pouring of short column. The professional surveyor will review the center line with total station. The surface of embedded part should be cleaned up and marked center line for anchor bolt rack.2、檢查地錨框的焊接質(zhì)量和規(guī)格、數(shù)量及配件情況,清點地腳螺栓的數(shù)量、

3、規(guī)格及配件情況,發(fā)現(xiàn)不符合設(shè)計要求時,應(yīng)及時處理。地錨框上的油污、泥土等應(yīng)清理干凈,浮銹應(yīng)提前除掉,所有構(gòu)件不得刷漆。Check the specification, quantity and accessory etc of anchor bolt rack and anchor bolt, and inspect welding quality of anchor bolt rack, dispose of anyone which is not in accordance with design requirement. Oil contamination and mud on anch

4、or bolt rack should be cleaned up, float rust should be removed in advance, and all parts cannot be painted. 3、地錨框焊接安裝之前應(yīng)處理好柱頭施工縫,不得在地錨框安裝后進行鑿毛作業(yè),以免地錨框等被碰位移。上段柱箍筋應(yīng)待地錨框和地腳螺栓安裝后綁扎。地錨框與柱頭埋件焊接前中心線和垂直度應(yīng)粗調(diào),調(diào)好后滿焊于埋件上,焊縫高度不得小于6mm。為防止焊接變形,采取對稱同時進行施焊。Dispose of construction joints of short column before ancho

5、r bolt rack welding and erection, cannot do the daubing work after anchor bolt rack erection, to avoid anchor bolt rack from being bumped and displacement. The rebar colligation of up section column should be done after the erection of anchor bolt rack and anchor bolt. Center line and verticality sh

6、ould adjust coarse before welding anchor bolt rack to embedded part of short column, full weld to embedded part after fine adjustment and welding height cannot be less than 6mm. Adopt symmetrical welding at the same time to avoid welding deformation. 4、螺栓粗裝 Bolt coarse erection (1)、按圖紙設(shè)計,將螺栓掛在地錨框上。放

7、置時應(yīng)分清螺栓的上下絲頭,避免將螺栓倒置;螺栓應(yīng)基本放垂直。Hang bolt in anchor bolt rack according to drawing design. Distinguish the upside and bottom screw when place bolt, avoid bolt inversion; the bolt should be placed vertical elementary.(2)、用水準儀測量、調(diào)整螺栓標(biāo)高,螺栓頂標(biāo)高按照+5mm至+10mm施工。Measure and adjust bolt EL with dump level and t

8、he EL of bolt top is +5mm to +10mm.5、螺栓精裝 Bolt fine erection(1)、將地腳螺栓插入固定框,先初步找正頂部軸線位置,再找正垂直度,使其符合規(guī)范要求,然后在底部焊拉結(jié)條于扶設(shè)架上使之穩(wěn)固。Insert Anchor bolt into anchor bolt rack, alignment top axis place preliminary, then alignment verticality, to make sure it is accordance with specification requirement, afterwar

9、d weld steel board at bottom of bolt to support and make it stable.(2)、用經(jīng)緯儀或掛線、吊線墜檢查校正螺栓相對位置、標(biāo)高和垂直度,校垂直度應(yīng)在兩個互相垂直方向進行。方法是:根據(jù)測量劃出的基準點,用24號鋼絲拉出基座控制中心線,依控制中心線量出與地腳螺栓組或螺栓中心線垂直方向的相距位置;Check and adjust relative place, EL and verticality of bolt through theodolite or hanging line and plumb line, and check v

10、erticality from two mutual vertical directions. The method is: according to the datum mark set out with total station, pull out pedestal control center line with #24 steel wire. Base on the control center line to set out the position of anchor bolt group or the vertical direction against bolt center

11、 line. (3)、用水平儀測量每個螺栓的頂標(biāo)高,標(biāo)高由底部調(diào)平螺母找平。Measure every bolt top EL by dump level. EL should be adjusted through bottom adjusting nut. (4)、在每根地腳螺栓周圍焊四個小螺栓,通過調(diào)節(jié)小螺栓,來微調(diào)地腳螺栓的平面位置Weld four small bolts around every anchor bolt; fine adjust plane position of anchor bolt through adjusting these small bolts.(5)

12、、經(jīng)校正平面位置、標(biāo)高及垂直度后,各技術(shù)指標(biāo)均控制在安裝精度允許范圍以內(nèi),將螺栓逐根上螺絲帽;下部兩個不同方向鋼板與扶設(shè)架可靠連接,將螺栓下端固定。Every qualification is under erection precision allowed range after adjusting plane position, EL and verticality. Fix screw cap for bolt one by one; two steel board from different directions of bottom reliable connect to suppo

13、rt, fasten lower part of bolt.二、施工注意事項 Construction Notices1、地腳螺栓應(yīng)全部帶線,施工線采用細鋼絲,各柱子之間的地腳螺栓必須拉對角線檢查,確保相對位移。All anchor bolts should be pulled center line; construction line should adopt fine steel wire. Check the diagonal line of the anchor bolts between columns to ensure relative position.2、地腳螺栓上部用鋼管

14、鎖死,外漏部分用塑料布緊纏,防止砼澆筑污染。The top of anchor bolt should be closed by steel pipe; the outside part should be tied up by plastic cloth to prevent concrete pouring pollution.3、砼澆筑時必須分層均勻進行,地腳螺栓四周厚度偏差不得超過15cm。且澆筑時垂直下料,不得直接沖撞地腳螺栓和地錨框。Pour concrete layer by layer, concrete thickness deviation around anchor bo

15、lt cannot exceed 15cm.Pouring concrete verticality to prevent anchor bolt and anchor bolt rack from bumping directly.4、砼澆筑完后,先將螺栓表面清理干凈,涂刷潤滑油,用塑料薄膜緊纏后,再加套管保護Clean up bolt surface first, paint lubricant and tied up by plastic cloth after concrete pouring, afterwards, add drivepipe for protection.NoLi

16、st Task with All Task Steps(Who will do what, where and when)Potential and Existing Hazards· Injury, Health, Process, Material and/or EnvironmentProbability of Occurrence a/b/c/d/eConsequence of Occurrence 1/2/3/4/5Risk Rank /Priority FactorPreventative Measures and Controls· Eliminate Ris

17、k· Control at Source· Put/Follow Procedure· Provide PPEPerson Responsible to Ensure Preventative Measures and Controls are in PlaceResponsible Persons Signatureon Completion Date1搬運螺栓 Transporting anchor bolt不夠小心Not be carefulC32搬運螺栓支架時小心,不要砸到腳Be careful to avoid to hurt the feetKong

18、QingyiDEC-21-2012/DEC-30-20142安裝螺栓支架Erecting the anchor bolt rock不按程序施工Out of conductC32按照程序,不能盲目施工Construct according to the procedureKong QingyiDEC-21-2012/DEC-30-20143使用機械Using the machine漏電Electric leakageC24使用機械前由電工檢查電焊機是否漏電The welding machine must be checked by electrician whether there is leakage before using the machineKong QingyiDEC-21-2012/DEC-30-20144電焊Welding未佩戴防護眼鏡Not wearing the

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