XX電站燃油系統(tǒng)調(diào)試方案..

1、燃油系統(tǒng)調(diào)試方案-1 -XX電站XX POWER STATION編號(hào)SERIAL NO燃油系統(tǒng)調(diào)試方案OIL-FIRED SYSTEMATICAL TRIAL RUN PROGRAM共 8 頁(yè)8 PAGESXX 電站XX POWER STATION燃油系統(tǒng)調(diào)試方案OIL-FIRED SYSTEMATICAL TRIAL RUN PROGRAM修改內(nèi)容MODIFICATION CONTAIN修改人MODIFICATOR審核、批準(zhǔn)CHECK AND APPROVE1234燃油系統(tǒng)調(diào)試方案-2 -調(diào)試單位:（簽字）年月日總包單位:（簽字）年月日業(yè)主單位：（簽字）年月日燃油系統(tǒng)調(diào)試方案-3 -目錄1

2、燃油系統(tǒng)概述.41 DESCRIPTION OF OIL-FIRED SYSTEM42 調(diào)試目的.42TRIAL RUN PURPOSE43 編制依據(jù).43COMPOSING BACKGROUND44 調(diào)試的項(xiàng)目.44TRIAL RUN ITEM45 調(diào)試應(yīng)具備的條件 .55CONDITION FOR TRIAL RUN56 調(diào)試方法和步驟 .56TRIAL RUN MODE AND STEP57 注意事項(xiàng).67BEWARENESS68 組織分工.68TEAM WORK OF ORGANIZATION6燃油系統(tǒng)調(diào)試方案-4 -燃油系統(tǒng)調(diào)試方案OIL-FIRING SYSTEM TESTING

3、PROGRAM1 1.燃油系統(tǒng)概述（DESCRIPTION：點(diǎn)火用 0#輕柴油，由汽車(chē)運(yùn)輸，經(jīng)卸油泵直接卸入油罐，供油時(shí)經(jīng)油罐出油管進(jìn)入兩臺(tái)油泵給鍋爐供油，在供油泵前設(shè)有油過(guò)濾器，管道吹掃汽源用壓縮空 氣，油泵燃油流量計(jì)，進(jìn)入鍋爐供油管道和鍋爐燃燒器， 燃油壓力由燃油再循環(huán) 進(jìn)行調(diào)整，油壓調(diào)節(jié)接入 DCS 操作。-THE NO 0 LIGHT SOLAR IS USED FOR l_lGHTING WHICH IS SUPPLIED BY OIL TANK AND FLOWSOUT THROUGH THE TWO UNITS OF OIL FILTER PUMP WHEN OILING THE

4、 BOILER-USE AIR COMPRESSOFFLOWMETER OF OIL PUMP FOR PURGISTEAM SUPLLYING LINE-ENTERING TO OILING LINE AND BURNER OF BOILER-OIL PRESSURE IS ADJUSTED BY OIL RECYCLE OIL PRESSURE ACCOMODATJCBREAK IN DCSOPERATION2 2 .調(diào)試目的（TESTING PURPOSE為確保油點(diǎn)火系統(tǒng)安全運(yùn)行，在投用前對(duì)油罐及油管路進(jìn)行吹掃，使管道安裝留下的臟污、銹蝕等雜物徹底吹掃干凈（用壓縮空氣吹掃） ；TO EN

5、SURE THE SAFETY OPERATION OF OIL LIGHTING SYSTEEFORE USING IT PLEASE PURGE THE OILTANK AND OIL LINE FIRST，AND THEN CLEAN UP THE CONTEMINANT OF TRASH AND CORROPONGE WITH AIRCOMPRESSION檢驗(yàn)油槍的霧化情況是否符合設(shè)計(jì)要求，滿足鍋爐運(yùn)行需要；CHECK THE OTOMIZING SITUATION OF OIL GUN WHETHER MATCH WITH THE DESIGN REQUEST, CANNOTFILL

6、 THE NEED OF BOILER OPERATION燃油系統(tǒng)調(diào)試方案-5 -試驗(yàn)點(diǎn)火油系統(tǒng)程控裝置可靠性及靈敏性。TEST THE REALIBILITY AND FLEXIBILITY OF DEVICE OF IGNATION OILSYSTEM3 3 .編制依據(jù)(COMPOSING BACKGROUND3.3.1電力工業(yè)鍋爐監(jiān)察規(guī)程SD167-85;3.1POWER INDUSTRY BOILER INSPECTION RULED167-85;3.2蒸汽鍋爐安全技術(shù)監(jiān)察規(guī)程3.2STEAM BOILER SAFETY TECHNICAL INSPECTION RULE3. 3電力建

7、設(shè)施工及驗(yàn)收技術(shù)規(guī)范(鍋爐機(jī)組篇)DL/T5047-953 . 3POWER INDUSTRY BUILDING OPERATION AND ACCEPTANCE TECHNICALRUBE)ILER UNIT PART)DL/T5047-953. 4鍋爐規(guī)程3. 4BOILER REGULATION3. 5附屬規(guī)程和服務(wù)規(guī)程3. 5SUBSIDIARY RULE AND SERVICE RUVE3. 6火電施工質(zhì)量檢驗(yàn)及評(píng)定標(biāo)準(zhǔn)(鍋爐篇)1996 版3.3.6THERMAL POWER OPERATION QUALITY TEST AND EVALUATION STANDARD4.4. 調(diào)試

8、的項(xiàng)目(TESTING ITEM):4. 1 檢查管路的吹掃是否能滿足霧化片的要求。4.1 CHECK WHETHER THE PURGE OF PIPE LINE CAN SATISFY THE REQUEST OF OTOMIZER PLATE燃油系統(tǒng)調(diào)試方案-6 -4. 2 燃油罐及其附屬管道閥門(mén)的嚴(yán)密性，油槍霧化狀況(包括該鍋爐的油槍)， 各電磁閥的程序控制。4.4.2 OIL TANKANDITS SUBSIDIARYJNE, VALVETIGHTNESS OILGUNOTOMIZEDJITUATION (INCLUDINGTHEBOILER OIL GUN) AND EACH PR

9、OCEDURE CONTROL OF MAGNET VALVE5.5. 系統(tǒng)調(diào)試應(yīng)具備的條件(CONDITION FOR SYSTEM TESTING5. 1 廠區(qū)燃油系統(tǒng)安裝結(jié)束，整個(gè)系統(tǒng)吹掃和水壓試驗(yàn)合格；5.1 AFTER FINISHING THE OIL SYSTEM INSTALLATION IN PLANT ZONE AND TESTING ACCEPTANCE OF ENTIREPURGING SYSTEM AND HYDR OLIC;5. 2 系統(tǒng)管道吹掃完畢；5.2 AFTER FINISHING THE PURGING OF SYSTEM OIL LINE;5. 3 系統(tǒng)

10、 DCS 已設(shè)置完畢，閥門(mén)單體調(diào)試結(jié)束，控制系統(tǒng)達(dá)到正常工作條件；5.3 DCSSYSTEMHASBEENSET,ENDOF VALVESINGLETEST,CONTROYSTEMHASREACHEDONORMAWORKINGCONDITION;5. 4 消防系統(tǒng)已完善；5.4 COMPLETION OF FIRE SYSTEM;5. 5 管路固定牢固，掛牌清晰；5.5 FIX AND FIRM OF OIL LINE HANG TAG IS CLEARLY；5. 6 周?chē)缆窌惩ǎ瑹o(wú)妨礙操作的腳手架、垃圾、易燃物品等雜物；5.6 SURROUNDINAREAROAD$RESMOOT,HNOO

11、PERATIONDISTURBANCSUCHAS SCAFFOLDING RUBISHANDINFLAMMABLE THINGS5. 7 各油泵及動(dòng)力設(shè)施已能正常帶電，試運(yùn)已合格；5.7 IF EACHOIL PUMPKNDPOWEOPERATIOICANNORMALLYLECTRITY THAT MEANSHETESTIS ACCEPTED5. 8 系統(tǒng)各壓力表齊全完整；5.5.8 EACH PRESSURE GANGE OF SYSTEM IS COMPLETED燃油系統(tǒng)調(diào)試方案-7 -6.6. 調(diào)試方法和步驟（TESTING MODE AND STEP6.1 鍋爐燃油系統(tǒng)的水沖洗：6.1

12、WATER WASHING FOR OIL FIRING SYSTEM6.1.1 第一步?jīng)_洗卸油管路，卸油口到油罐的管路，從油罐排污處排入地溝。6.1.1 THE FIRST STEP IS TO WASH THE DISASSEMBLE OIL LINE，F(xiàn)ROM PORT OIL TANKFROM THE BLOWINGTANK BLOWS TO THE DITCH6.1.2 第二步?jīng)_洗進(jìn)油管到爐前燃油系統(tǒng)，在爐前燃油操作臺(tái)或油槍前接臨時(shí)管 排地溝（燃油調(diào)整門(mén)暫時(shí)不裝或從門(mén)蓋處接臨時(shí)管）。6.1.2THESECONDTEPIS TOWASHROMDIL LEADTOOIL FIRING S

13、YSTEMDFFRONEOILER AT OIL OPERATINGCONSOLE OF FRONT BOILER OR FRONT OIL GUN CONNECT TO TEMPORARY PIPE BLOWINGNOTCHUSTING DOORFOR TEMPORARY OR CONNECT A TEMPORARY PIPE FROM DOO)COVER6.2 燃油系統(tǒng)吹掃6.2OIL SYSTEM PURGING6.2.1 燃油系統(tǒng)水沖洗完成后，用壓縮空氣進(jìn)行吹掃，進(jìn)一步清除系統(tǒng)中的雜物。壓縮空氣吹掃壓力大于 0.6MP&吹出介質(zhì)潔凈為合格，吹掃次數(shù)不少于2 次。結(jié)束后停止吹掃，

14、清除死角積渣。6.2.1- AFTERWASHINGHESYSTEM PURGEWITHAIR COMPRESSIONTHENCLEANUP THE CONTAMINANFIROM THESYSTEM-PURGING PRESSURE OF AIR COMPRESSION MUST BE BIGGER THAN OQVIpa-IF BLOWING OUT MEDIUM IS CLEAN THEN THE TEST IS ACCEPTED-PURGING MUST BE OVER 2 TIMES燃油系統(tǒng)調(diào)試方案-8 -STOPURGINEFTERFINISHINGTHETESTANDCLEANU

15、PTHHEADCORNER6.3 燃油系統(tǒng)的靜、動(dòng)態(tài)試驗(yàn)6.3STATIC，DYNAMIC TEST OF OIL SYSTEM6.3.1 燃油系統(tǒng)的靜態(tài)試驗(yàn)6.3.1 STATIC TEST OF OIL SYSTEM6.3.1.1 對(duì)系統(tǒng)中閥門(mén)進(jìn)行遠(yuǎn)方開(kāi)關(guān)試驗(yàn)檢查，保證各閥門(mén)開(kāi)關(guān)正確，動(dòng)作靈活。6.3.1.1PROCEED A REMOTCONTROTESTCHECHFORVALVEWHICHS IN SYSTEM ENSUREACH/ALVESWICHES AREEXACTLY AND FLAXIBILITY IN ACTION。6.3.1.2 對(duì)燃油系統(tǒng)的所有監(jiān)視測(cè)點(diǎn)、儀表進(jìn)行檢查，保

16、證可準(zhǔn)確投入。6.3.1.2 CHECK ALL MONITORING TEST POINT，METER OF OIL SYSTEM ENSURE CAN OPERATE CORRECTLY6.3.1.3 進(jìn)行供油泵聯(lián)動(dòng)保護(hù)試驗(yàn)。6.3.1.3 PROCEED THE GANG PROTECTION TEST OF OILING PUMP6.3.1.4 檢查油槍、點(diǎn)火槍安裝位置，觀察伸入長(zhǎng)度是否合適；火檢安裝位置是否正確。631.4 CHECKTHEINSTALLATIONPOSITIONOFOIL GUNANDLIGHTING GUN OBSERVWHETHEFHEEXPANTIONLENG

17、TH IS FIX OR NOT;AND MOUNTING POSITION OF FIRED CHECKING IS CORRECT OR NOT6.3.1.5 利用燃油對(duì)油槍進(jìn)行霧化試驗(yàn)，檢查霧化粒度、霧化角及出力狀況。6.3.1.5USE OIL ORWATER TOE ITS MEDIUMPROCEED OTOMIZINGST TOWARD OILGUN CHECK THE OTOMIZING OF GRAMNGLE AND OUTPUT CONDITION6.3.1.6 油槍、點(diǎn)火槍進(jìn)退試驗(yàn)和點(diǎn)火槍打火試驗(yàn)是否正常。6.3.1.6CHECKTHE EFFECTIVENESSEST O

18、F OIL GUN LIGHTING GUNANDIGNITION TESTFORLIGHTING GUNARE NORMAL OR NOT6.4.2 燃油系統(tǒng)的動(dòng)態(tài)試驗(yàn)6.4.2 DYNAMIC TEST OF OIL SYSTEM燃油系統(tǒng)調(diào)試方案-9 -6.4.2.1 系統(tǒng)靜態(tài)試驗(yàn)結(jié)束后，對(duì)燃油系統(tǒng)通油循環(huán)。循環(huán)過(guò)程中，對(duì)系統(tǒng)中各 測(cè)點(diǎn)進(jìn)行動(dòng)態(tài)檢查，視情況對(duì)油泵進(jìn)口濾網(wǎng)進(jìn)行打開(kāi)清洗。6.4.2.1AFTER DYNAMIC TEST，CIRCULATING WITH OIL DURING PROCESSINGPROCEED THE DYNAMIC CHECKTO EVERY CHECK P

19、OINTS OF SYSTEAND DEPEND ON SITUATION CAN OPEN AND WASH THE OIL PUMP FILTER6.4.2.2 按油泄漏試驗(yàn)程序進(jìn)行油泄漏試驗(yàn)，試驗(yàn)結(jié)束后進(jìn)行點(diǎn)火試驗(yàn)。6.4.2.2 PROCEED THE OIL-LEAK TEST BY FOLLOWING THE OIL-LEAD TESTINGPROCEDURAFTER THAT MAKE A TEST FOR IGNITION6.4.3 油槍點(diǎn)火試驗(yàn)6.4.3 OIL GUN IGNITION TEST6.4.3.1 給鍋爐上水至正常水位。6.4.3.1 FEEL THE WATE

20、R TO THE BOILER INTO A NORMAL WATER LEVEL6.4.3.2 啟動(dòng)引、送風(fēng)機(jī)，調(diào)整好爐膛壓力，啟動(dòng)吹掃程序進(jìn)行爐膛吹掃。6.432 START ID FAN FORCED-DRAFT FANADJUST FURNACE PRESSURETART PURGING PROCEDURE THENPROCEED FURNACE PURGE643.3 調(diào)整好燃油母管壓力，開(kāi)啟各燃油手動(dòng)門(mén)，從床下點(diǎn)火器開(kāi)始逐個(gè)試驗(yàn)；6.433 ADJUST OIL-FIRED MAIN PIPING PRESSURE，OPEN EVERY OIL-FIRED HAND OPERATED

21、 DORARTTO MAKE A SUCCESSIVE TEST FROM UNDER BED LIGHTER燃油系統(tǒng)調(diào)試方案-10 -6.4.3.4 按照油槍點(diǎn)火程序進(jìn)行油槍點(diǎn)火。就地打開(kāi)臨近的觀火孔，觀察油槍、點(diǎn)火槍進(jìn)退及點(diǎn)火槍打火情況。6.4.3.4PROCEEOIL GUN_IGHTINGBYFOLLOWINOIL GUN_IGHTINGPROCEDUREAND IN 一 OPEN THE NEAREST PEEP-HOLEOBSERVE OIL GUNSITUATION OFFLEXIBILITY AND IGNITION OF IGNITION GUN6.4.3.5 油槍點(diǎn)燃后，調(diào)

22、整好油壓、調(diào)節(jié)輔助風(fēng)擋板開(kāi)度，同時(shí)觀察火焰油槍燃燒情況；6.4.3.5AFTER LIGHTING THE OIL GUN , ADJUST THE OIL PRESSUREAJXILIARY AIR DAMPER LIFT AT SAMETIME OBSERVE THE BURNING SITUATION OF FLAME OIL GUN6.4.3.6 同樣的方法點(diǎn)燃所有的油槍。6.4.3.6 LIGHTS ALL THE OIL GUNS WITH THE SAME METHOD。7 7 .注意事項(xiàng)(PRECAUTION7. 1 吹掃范圍內(nèi)不得有無(wú)關(guān)人員，以防發(fā)生意外。7.7.1 TO K

23、EEP FROM ACCIDENTNO UNCONCERNED MAN IN THE PURGING AREA7. 2 恢復(fù)系統(tǒng)，嚴(yán)格按照施工技術(shù)進(jìn)行施工，管內(nèi)不應(yīng)進(jìn)入雜物。7. 2 RESTORE THE SYSTEMSTRICTLY FOLLOW THE OPERATION PROCEDURE OF OPERATIO(CONTEMINANTIS INSIDE THE PIPE。7. 3 注意空壓機(jī)溫度、電流及出氣壓力在額定值內(nèi)，保證設(shè)備安全運(yùn)行。7. 3 BEWARBFTEMPERATURIFAIR COMPRESS0ICURRENANDAIR OUTPRESSUREREIN THERAT

24、ED/ALUEAND ENSURE ALL EQUIPMENTS ARE RUNNING SAFETY7. 4 周?chē)鷳?yīng)注意防火，所有動(dòng)火工作均應(yīng)停止，并備有足夠的消防器材。7. 4 BEWARE OF FIRE AT SURROUNDNGLL FIRED WORKS HAVE TO ST0IAND SHOULD HAVE ENOUGH FIREDEQUIPMENT。燃油系統(tǒng)調(diào)試方案-11 -7. 5 吹掃管路應(yīng)固定牢固，防止出現(xiàn)擺尾現(xiàn)象。7 . 5 PURGE LINE MUST FIX AND FIRM，PREVENT FROM- TAIL APEARINGSITUATION7. 6 作霧化

25、試驗(yàn)時(shí)應(yīng)仔細(xì)檢查油系統(tǒng)有無(wú)泄漏，出現(xiàn)異常立即停止設(shè)備運(yùn)行。7. 6 WHEN ATOMIZING TEST MUST CHECK CAREFFULY THE LEAKAGE OF OIL SYSTEMIND ANOMALY STOPTHE RUNNING IMMEDIATELY8.8. 組織分工(TEAM ASSIGNMENT WORK8.1 施工單位：8.1OPERATION UNUT8.1.1 負(fù)責(zé)燃油系統(tǒng)調(diào)試方案的編寫(xiě)8.1.1 RESPONSIBLE TO THE COMPOSING OF OIL SYSTEM TESTING PROGRAM8.1.2 負(fù)責(zé)系統(tǒng)試驗(yàn)作業(yè)技術(shù)指導(dǎo)8.1.

26、2 RESPONSIBLE TO THE TECHNICAL INSTRUCTION OF SYSTEM TESTING OPERATION8.1.3 參加負(fù)責(zé)燃油調(diào)試的工作、質(zhì)量檢查，記錄工作8.1.3 ATTEND TO RESPONSE THE WORK OF OIL FIRING TEST QUALITY CHECKAND RECORD8.1.4 參加試驗(yàn)檢查、記錄工作。8.1.4 ATTEND TO THE WORK OF TESTING CHECK AND RECORD8.1.5 負(fù)責(zé)現(xiàn)場(chǎng)安全設(shè)施完善工作8.1.5 RESPONSIBLE TO FIELD SAFETY CONTR

27、OL PERFECT WORK8.1.6 負(fù)責(zé)現(xiàn)場(chǎng)消防工作8.1.6 RESPONSIBLE TO FIELD FIRING WORK。燃油系統(tǒng)調(diào)試方案-12 -8.2 生產(chǎn)單位:8.2PRODUCTION UNIT8.2.1 根據(jù)調(diào)試要求進(jìn)行操作，當(dāng)與鍋爐運(yùn)行規(guī)程有抵觸時(shí)，以 運(yùn)行規(guī)程 為準(zhǔn)。8.2.1PROCEED OPERATION BY FOLLOWING TESTING REQWHEN IT - WITHBOILER OPERATION CODEIT SHOULD BASE ONOPERATION RULEOR ITSSTANDARD8.2.2 負(fù)責(zé)燃油泵的操作調(diào)整和控制，以及現(xiàn)場(chǎng)安全工作。8.2.2RESPONSIBLE TO OPERATION ADJUSTMENT AND CONTROL FORQIAHPUMPSAFETY WORK IN -。8.2.3 參加系統(tǒng)調(diào)試前的檢查工作，調(diào)試中的記錄工作及事故處理工作。8.2.3CHECKIN