價(jià)值流培訓(xùn)教程PPT學(xué)習(xí)教案

1、會(huì)計(jì)學(xué)1價(jià)值流培訓(xùn)教程價(jià)值流培訓(xùn)教程Schedule1 VSM 知識(shí)分享2 VSM 繪制3 VSM 實(shí)戰(zhàn)（目前狀態(tài)）4 VSM 實(shí)戰(zhàn)（改進(jìn)行動(dòng)） 5 VSM 實(shí)戰(zhàn)（將來(lái)狀態(tài)）30 分鐘30 分鐘30 分鐘30 分鐘30 分鐘第1頁(yè)/共100頁(yè)VSM 知識(shí)分享第2頁(yè)/共100頁(yè)何為VSM？第3頁(yè)/共100頁(yè) 利潤(rùn) 成本 價(jià)格 價(jià)格 價(jià)格 價(jià)格 利潤(rùn) 成本 傳統(tǒng)思想 成本 + 利潤(rùn) = 價(jià)格 精益思想 價(jià)格 成本 = 利潤(rùn) 第4頁(yè)/共100頁(yè) 典型的公司 真相 從顧客的觀點(diǎn)看，大部分公司非增值活動(dòng)的總量大約為第5頁(yè)/共100頁(yè)Mine礦山 開(kāi)采 熔煉 熱軋 冷軋 制罐 儲(chǔ)存 罐裝 儲(chǔ)存Tesco

2、超市庫(kù)存Tesco 超市 消費(fèi)者 再熔煉 回收第6頁(yè)/共100頁(yè) 加工時(shí)間3 hours 儲(chǔ)存和運(yùn)輸時(shí)間11 months 累計(jì)報(bào)廢24% 這是發(fā)達(dá)公司運(yùn)營(yíng)的很現(xiàn)代的價(jià)值流第7頁(yè)/共100頁(yè)第8頁(yè)/共100頁(yè) 提供容易理解的可視的圖，表達(dá)什么是顧客的價(jià)值，及提供價(jià)值的過(guò)程的流動(dòng)細(xì)節(jié) 目前狀態(tài) 將來(lái)狀態(tài)第9頁(yè)/共100頁(yè) 顧客信息 加工流信息 供方信息 產(chǎn)品控制信息 時(shí)間線第10頁(yè)/共100頁(yè)P(yáng)roduction-flow IconsPRODUCTIONCONTROLMRPState StreetAssemblySHIPPINGStagingMichiganSteel Co.Department

3、 or processOutside sources500 ft. coilsC/T = 62 secondsC/O = 0Uptime = 100%2 Shifts27,600 sec/shiftData BoxPeopleMaterial-flow IconsPushAuto MoveFIFOPull FIFORail1xDailyTruck1100 L 600 RIInventoryStorageABCE stock第11頁(yè)/共100頁(yè)Information-flow Icons信息類型生產(chǎn)看板手動(dòng)電子Weekly Schedule20循環(huán)看板批量看板看板夾OXOX上線方式Lean Ma

4、nufacturing Icons可視化防差錯(cuò)- V =DC快速換模標(biāo)準(zhǔn)化StandardStretch改善目標(biāo)Performance Boards績(jī)效板瓶頸工序第12頁(yè)/共100頁(yè)第13頁(yè)/共100頁(yè) 過(guò)程1 過(guò)程 2 過(guò)程3 供方 顧客 上游 下游第14頁(yè)/共100頁(yè)為什么自己動(dòng)手 ?沒(méi)有延遲 你作，你理解重點(diǎn)是流動(dòng)，而不是電腦 修正自己的錯(cuò)誤微調(diào)的技能 第15頁(yè)/共100頁(yè)第16頁(yè)/共100頁(yè)第17頁(yè)/共100頁(yè) 產(chǎn)品族 目前狀態(tài)圖將來(lái)狀態(tài)圖 工作計(jì)劃第18頁(yè)/共100頁(yè)第19頁(yè)/共100頁(yè)ReceivingStampingDrill MillGrindDrillPressPaintCu

5、rePackAxxxxxxxxxBxxxxxxxxxCxxxxxxxxxDxxxxExxxxFxxxxxGxxxxxProductsPROCESSESExtended Cost$40k$50k$30k$10k$10k$5k$15k第20頁(yè)/共100頁(yè)VSM 繪制第21頁(yè)/共100頁(yè)第22頁(yè)/共100頁(yè)第一步第23頁(yè)/共100頁(yè)第24頁(yè)/共100頁(yè)第二步第25頁(yè)/共100頁(yè)第26頁(yè)/共100頁(yè)第三步第27頁(yè)/共100頁(yè)第28頁(yè)/共100頁(yè)第四步第29頁(yè)/共100頁(yè)第30頁(yè)/共100頁(yè)第五步第31頁(yè)/共100頁(yè)第32頁(yè)/共100頁(yè)第33頁(yè)/共100頁(yè)第六步第34頁(yè)/共100頁(yè)VSM 實(shí)戰(zhàn)（目前狀態(tài)

6、）第35頁(yè)/共100頁(yè) 產(chǎn)品族 目前狀態(tài)圖將來(lái)狀態(tài)圖 工作計(jì)劃第36頁(yè)/共100頁(yè)第37頁(yè)/共100頁(yè)第38頁(yè)/共100頁(yè)State StreetAssemblySS 18,400 pcs/mo- 12,000 LH- 6,400 RHTray = 20 pcs2 shifts920 pcs/day第39頁(yè)/共100頁(yè)State StreetAssembly18,400 pcs/mo- 12,000 LH- 6,400 RHTray = 20 pcs2 shifts920 pcs/day第40頁(yè)/共100頁(yè)1xDaily1xDailySHIPPING Staging I I第41頁(yè)/共100頁(yè)

7、SHIPPINGI2700 L1440 RStaging1xDailyState StreetAssembly18,400 pcs/mo- 12,000 LH- 6,400 RHTray = 20 pcs2 shifts920 pcs/day第42頁(yè)/共100頁(yè)第43頁(yè)/共100頁(yè)ASSEMBLY #2 1C/T = 40 secondsC/O = 0Uptime = 100%2 Shifts27,600 sec/shiftI第44頁(yè)/共100頁(yè)ASSEMBLY #21C/T = 40 secondsC/O = 0Uptime = 100%2 Shifts27,600 sec/shiftI12

8、00 L 640 RState StreetAssembly18,400 pcs/mo- 12,000 LH- 6,400 RHTray = 20 pcs2 shifts920 pcs/day1xDailyStagingSHIPPINGI2700 L1440 R第45頁(yè)/共100頁(yè)ASSEMBLY #1 1C/T = 62 secondsC/O = 0Uptime = 100%2 Shifts27,600 sec/shiftI第46頁(yè)/共100頁(yè)ASSEMBLY #11C/T = 62 secondsC/O = 0Uptime = 100%2 Shifts27,600 sec/shiftI16

9、00 L 850 RState StreetAssembly18,400 pcs/mo- 12,000 LH- 6,400 RHTray = 20 pcs2 shifts920 pcs/day1xDailySHIPPINGStagingI2700 L1440 RASSEMBLY #21C/T = 40 secondsC/O = 0Uptime = 100%2 Shifts27,600 sec/shiftI1200 L 640 R第47頁(yè)/共100頁(yè)S.WELD #21C/T = 46 secondsC/O = 10 min.Uptime = 80%2 Shifts27,600 sec/shif

10、tI第48頁(yè)/共100頁(yè)C/T = 62 secondsC/O = 0Uptime = 100%2 Shifts27,600 sec/shiftS. WELD #21C/T = 46 secondsC/O = 10 minutesUptime = 80%2 Shifts27,600 sec/shift1100 L 600 RState StreetAssembly18,400 pcs/mo- 12,000 LH- 6,400 RHTray = 20 pcs2 shifts920 pcs/day1xDailySHIPPINGStagingI2700 L1440 RASSEMBLY #21C/T

11、= 40 secondsC/O = 0Uptime = 100%2 Shifts27,600 sec/shiftI1200 L 640 RASSEMBLY #111600 L 850 RII第49頁(yè)/共100頁(yè)S.WELD #11C/T = 39 secondsC/O = 10 min.Uptime = 100%2 Shifts27,600 sec/shiftI第50頁(yè)/共100頁(yè)SHIPPINGASSEMBLY #11C/T = 62 secondsC/O = 0Uptime = 100%2 Shifts27,600 sec/shiftS. WELD #14600 L2400 R1C/T =

12、 39 secondsC/O = 10 minutesUptime = 100%2 Shifts27,600 sec/shiftIStagingState StreetAssembly18,400 pcs/mo- 12,000 LH- 6,400 RHTray = 20 pcs2 shifts920 pcs/day1xDailyIASSEMBLY #21C/T = 40 secondsC/O = 0Uptime = 100%2 Shifts27,600 sec/shiftI1200 L 640 RI1600 L 850 RIS. WELD #21C/T = 46 secondsC/O = 10

13、 minutesUptime = 80%2 Shifts27,600 sec/shift1100 L 600 R第51頁(yè)/共100頁(yè)STAMPINGC/T = 1 secondC/O = 1 hourUptime = 85%EPE = 2 weeks27,600 sec/shiftI200 T第52頁(yè)/共100頁(yè)SHIPPINGStagingSTAMPINGICoils5 daysC/T = 1 secondsC/O = 1 hourUptime = 85%27,600 sec./shiftEPE = 2 weeks200 TSTAMPINGState StreetAssembly18,400

14、 pcs/mo- 12,000 LH- 6,400 RHTray = 20 pcs2 shifts920 pcs/day1xDailyIASSEMBLY #21C/T = 40 secondsC/O = 0Uptime = 100%2 Shifts27,600 sec/shiftI1200 L 640 RASSEMBLY #11C/T = 62 secondsC/O = 0Uptime = 100%2 Shifts27,600 sec/shiftS. WELD #21C/T = 46 secondsC/O = 10 minutesUptime = 80%2 Shifts27,600 sec/s

15、hift1100 L 600 RI1600 L 850 RIS. WELD #14600 L2400 R1C/T = 39 secondsC/O = 10 minutesUptime = 100%2 Shifts27,600 sec/shiftI第53頁(yè)/共100頁(yè)Tues. +ThursMichiganSteel Co.500 ft. coils第54頁(yè)/共100頁(yè)SHIPPINGC/T = 62 secondsC/O = 0Uptime = 100%2 Shifts27,600 sec/shiftStagingMichiganSteel Co.500 ft. coilsTues. +Thu

16、rs. 這是材料流 進(jìn)門(mén) 門(mén)對(duì)門(mén)價(jià)值流 出門(mén)State StreetAssembly18,400 pcs/mo- 12,000 LH- 6,400 RHTray = 20 pcs2 shifts920 pcs/day1xDailyIASSEMBLY #21C/T = 40 secondsC/O = 0Uptime = 100%2 Shifts27,600 sec/shiftI1200 L 640 RASSEMBLY #11S. WELD #21C/T = 46 secondsC/O = 10 minutesUptime = 80%2 Shifts27,600 sec/shift1100 L 6

17、00 R1600 L 850 RIS. WELD #14600 L2400 R1C/T = 39 secondsC/O = 10 minutesUptime = 100%2 Shifts27,600 sec/shiftISTAMPINGICoils5 daysC/T = 1 secondsC/O = 1 hourUptime = 85%27,600 sec./shiftEPE = 2 weeks200 TSTAMPINGI第55頁(yè)/共100頁(yè)P(yáng)RODUCTIONCONTROL MRPDailyOrder WeeklySchedule 第56頁(yè)/共100頁(yè)SHIPPINGC/T = 62 sec

18、ondsC/O = 0Uptime = 100%2 Shifts27,600 sec/shiftC/T = 39 secondsC/O = 10 minutesUptime = 100%2 Shifts27,600 sec/shiftStagingPRODUCTIONCONTROLMRPDailyOrder30/60/90 dayForecastsWeeklyRelease6-weekForecastsDaily ShipScheduleWeekly ScheduleState StreetAssembly18,400 pcs/mo- 12,000 LH- 6,400 RHTray = 20

19、pcs2 shifts920 pcs/day1xDailyIASSEMBLY #21C/T = 40 secondsC/O = 0Uptime = 100%2 Shifts27,600 sec/shiftI1200 L 640 RASSEMBLY #11S. WELD #21C/T = 46 secondsC/O = 10 minutesUptime = 80%2 Shifts27,600 sec/shift1100 L 600 RI1600 L 850 RIS. WELD #14600 L2400 R1C/T = 39 secondsC/O = 10 minutesUptime = 100%

20、2 Shifts27,600 sec/shiftISTAMPINGICoils5 daysC/T = 1 secondsC/O = 1 hourUptime = 85%27,600 sec./shiftEPE = 2 weeks200 TSTAMPINGMichiganSteel Co.500 ft. coilsTues. +Thurs.第57頁(yè)/共100頁(yè)第58頁(yè)/共100頁(yè)C/T = 62 secondsC/O = 0Uptime = 100%2 Shifts27,600 sec/shift 1 second 39 sec. 62 sec. 40 sec. ValueAddedTime=

21、188 sec.46 sec. 5 days 7.6 days 1.8 days 2.7 days 2 days 4.5 days ProductionLeadtime23.6days=State StreetAssembly18,400 pcs/mo- 12,000 LH- 6,400 RHTray = 20 pcs2 shifts920 pcs/day1xDailySHIPPINGStagingIASSEMBLY #21C/T = 40 secondsC/O = 0Uptime = 100%2 Shifts27,600 sec/shiftI1200 L 640 RASSEMBLY #11I

22、1600 L 850 RS. WELD #21C/T = 46 secondsC/O = 10 minutesUptime = 80%2 Shifts27,600 sec/shift1100 L 600 RIS. WELD #14600 L2400 R1C/T = 39 secondsC/O = 10 minutesUptime = 100%2 Shifts27,600 sec/shiftISTAMPINGICoils5 daysC/T = 1 secondsC/O = 1 hourUptime = 85%27,600 sec./shiftEPE = 2 weeks200 TSTAMPINGM

23、ichiganSteel Co.500 ft. coilsTues. +Thurs.PRODUCTIONCONTROLMRPWeekly ScheduleDaily ShipSchedule4600 L2400 R7000 920 =7.6 daysDailyOrder30/60/90 dayForecastsWeeklyRelease6-weekForecasts第59頁(yè)/共100頁(yè)VSM 實(shí)戰(zhàn)（改進(jìn)行動(dòng)）第60頁(yè)/共100頁(yè)第61頁(yè)/共100頁(yè) 產(chǎn)品族 目前狀態(tài)圖將來(lái)狀態(tài)圖 工作計(jì)劃第62頁(yè)/共100頁(yè) 要求1. 理想的操作時(shí)間 (節(jié)拍時(shí)間 )?2. 建立成品看板超市或直接發(fā)貨 ? 材料流

24、3. 哪里能夠使用持續(xù)的流動(dòng) ?4. 哪里需要看板超市拉動(dòng)系統(tǒng) ? 信息流5. 哪個(gè)是“觸發(fā)器”的過(guò)程 ?6. 如何均衡混合生產(chǎn) ?7. 釋放什么工作批量 ? 改進(jìn)8. 哪里需改進(jìn)來(lái)實(shí)現(xiàn)？第63頁(yè)/共100頁(yè) 節(jié)拍 = 可用時(shí)間 (小時(shí)/秒) 顧客要求 (單元)第64頁(yè)/共100頁(yè) 可用時(shí)間 = 付費(fèi)時(shí)間 休息時(shí)間 = 8 小時(shí) - 20 分鐘 = 28,800 - 1200 秒 = 27,600 秒 / 班 可用時(shí)間 顧客要求= 27,600 秒 460 件 每班 理想的操作時(shí)間（或節(jié)拍）= 60 秒 第65頁(yè)/共100頁(yè)第66頁(yè)/共100頁(yè) 發(fā)貨 顧客要求 訂單 組裝第67頁(yè)/共100頁(yè)第

25、68頁(yè)/共100頁(yè) 發(fā)貨 顧客要求 訂單 拉動(dòng) 超市 生產(chǎn)卡 組裝 第69頁(yè)/共100頁(yè)第70頁(yè)/共100頁(yè)第71頁(yè)/共100頁(yè)第72頁(yè)/共100頁(yè)ASSEMBLE 1ASSEMB. 2= 1 + 39 + 45 + 62 + 40= 187 / 60 = 3.12 Ops = 186 improvement= 168 / 60 = 2.8 Ops WELDWELDASSEMBLEASSEMBLE第73頁(yè)/共100頁(yè)第74頁(yè)/共100頁(yè)第75頁(yè)/共100頁(yè)第76頁(yè)/共100頁(yè)拉動(dòng)原則的超市系統(tǒng)SupplierCustomerSupermarketFinal assemblySupermarke

26、tMechanicalproductionSupermarket物流信息流Pre assemblySupermarket第77頁(yè)/共100頁(yè)第78頁(yè)/共100頁(yè)第79頁(yè)/共100頁(yè)第80頁(yè)/共100頁(yè)過(guò)程 1過(guò)程 2過(guò)程 3過(guò)程 4過(guò)程 1過(guò)程 2過(guò)程 3過(guò)程 4 拉動(dòng) 拉動(dòng)拉動(dòng) Pull拉動(dòng) 超市 超市 觸發(fā)器流動(dòng) 流動(dòng)FIFO 觸發(fā)器FIFO第81頁(yè)/共100頁(yè)第82頁(yè)/共100頁(yè)第83頁(yè)/共100頁(yè)均衡圖表是 :OXOX第84頁(yè)/共100頁(yè)第85頁(yè)/共100頁(yè)第86頁(yè)/共100頁(yè)量越小 =反饋快 第87頁(yè)/共100頁(yè)第88頁(yè)/共100頁(yè)每批量一個(gè)柱子 (假設(shè)20分鐘 )ABCAABBCtypetypetypeABC每行一類產(chǎn)品 7:00 7:20 7:40 8:00 8