控制器英文說明書(英文面板)

1、CNC-220S User ManualVER.C-2200266 /0268/0288/0399/ect.DOC NO:020129 Page1of18邁維邁維自動自動 化有限公司化有限公司maiwei AUTOMATION CO.,LTD.CONTENTS1. INTRODUCTION. 22. MAIN FEATURES . 23. FRONT PANEL DESCRIPTION. 34. PROGRAMMING WINGING PARAMETER. 55. WINDING METHOD DESCRIPTION . 66. WINDING EXECUTION . 87. CONFIGUR

2、ATION SETTING. 98. INSTALLATION AND WIRING . 119. ADJUSTMENT. 1410. MAINTAIN AND TROUBLESHOOTING. 15CNC-220SUSER MANUAL VER.Page2of18邁維邁維自動化有限公司自動化有限公司maiwei AUTOMATION CO.,LTD.1. INTRODUCTIONCNC-220S is a series of COIL WINDING MACHINE CONTROLLERdeveloped by MAIWEI AUTOMATION. It not only retains a

3、ll the features ofprevious designs, it also has a low noise level and is less sensitive to externalpower fluctuation.CNC-220S also features an integrated design: putting stepper motor driver,DC motor speed controller, brake and power supplier control circuits into onecontrol box, simultaneously achi

4、eving size reduction, high performance andlow cost.CNC-220S Series offers CNC-220S “Standard Model” and CNC-220S EXDExternal Connection Model”, depending on whether a close-loop driver isprovided for various applications.MODELWinding SpindleGuiding TraverseCNC-220SDrive 0.5hp DC motor indirectly.Dri

5、ve two phases 2A 6VSTEPmotor in directly.CNC-220 EXDExternal connect windingspindles motor driver.Drive two phases 2Asteppermotor in directly,Or external connectguiding traverse STEPmotor driver.2. MAIN FEATURESSingle chip DSP Microprocessor design, has further higher performance and higherfunctions

6、; it also has less sensitive to external power fluctuation orto external electromagnetic interference.Memory capacity capable storing up to 0- 1000 steps winding data, 9 winding parameters,and 5 options can be independentlyassigned for each step. Off-power memory retention without battery.Winding sp

7、eed can be specified using the front panel keypad, resulting ineasy programming of multi-step, multi-speed settings.Guiding traverse shaft stepper motor with a constant-current driver offeringfast wire guiding speeds. Power input AC100V120V、220V240V 600VA(max).CNC-220SUSER MANUAL VER.Page3of18邁維邁維自動

8、化有限公司自動化有限公司maiwei AUTOMATION CO.,LTD.3. FRONT PANEL DESCRIPTION3.1. Power switchPower：Power supplier equipped, controls the AC power to the controller.3.2. Key pads0-9：10 key, for entering numerical values.QTY SET： Enter into EDIT mode.EDIT： Specify target production quantity.START STEP： Specify st

9、arting step in memory.END STEP： Specify ending step in memory.DATA SEL： Select parameter to be programmed, or to switch display mode.FEED DIR： Select guiding direction for each step.WIND DIR： Select winding direction for each step.EDGE STOP： To specify whether to suspend winding when the guiding tra

10、versemoves to the two edges of the width.AUTO HOME： Select whether to have auto-positioning function for each step.AUTO START： Select whether to have auto-starting function for each step.-： Reduce step number by one, or reduce PIECE COUNTER by one.CLR： During programming, clear current data to zero.

11、COPY： Copy the data of previous step into current step.ENT： Write data into memory.RPM： Switch display to shows PIECE COUNT or RPM.ZERO： Hold down this key for two seconds to reset PIECE COUNTER to zero.AUTO： To switch between AUTO and NON-AUTO mode.BRAKE： Switch whether brake will be applied to the

12、 win spindle during stopping.CNC-220SUSER MANUAL VER.Page4of18邁維邁維自動化有限公司自動化有限公司maiwei AUTOMATION CO.,LTD.NEXT： Skip current step and go to the next step.PREV IOUS： Discard current step and go to the previous stepRESET： At any time, discontinues current operation and return to ready mode.STOP： Pause

13、 during winding.START： Restart during pause, or pause during winding.：guiding traverse moves to the left.：guiding traverse moves to the right.3.3. Digital displayProcedures displayer：Show the current step number being wound or beingprogrammed.Documents displayer：During programming, in combination wi

14、th LED, shows theparameter being programmed. During winding or ready mode, show thecurrent number of turns or show the guiding traverse shafts position.Qty displayer：Shows PIECE COUNT or RPM.3.4. Status indicators READY: lit means in READY mode, flash means PAUSE mode ,not litmeans winding or progra

15、mming in progress. RUN: lit means winding in progress; not lit means not in progress. SLOW: during winding, lit means low speed winding; not lit means highspeed winding. MOVE: lit means guiding traverse is fixing the starting position forwinding or is returning to the home position. O.S: lit means w

16、inding operation is over speeding, guiding traverseand winding spindle shaft are out of synchronization. LAN: lit means currently communicating with network. FINISH: will lit when reaching the preset piece count. RPMRPM: lit means the PIECE COUNT DISPLAY shows RPM. QTYQTY: lit means the PIECE COUNT

17、DISPLAY shows the piece count.CNC-220SUSER MANUAL VER.Page5of18邁維邁維自動化有限公司自動化有限公司maiwei AUTOMATION CO.,LTD.3.5. Winding parameters definitionsSHIFT : Starting position of the guiding traverse.Setting range 0.00 999.99 mm.WIDTH: The traverse of the copper wire led by the traverse duringwinding. Setti

18、ng range 0 999.99 mm.PITCH : Diameter of the copper wire. Setting range 0 9.999mm.TURNS: Total number of turns to be wound.Setting range 0.09999.9 or 099999 turns.S.SLOW : Number of turns to be wound at low speed, when start winding.Setting range 0999.9 turns.E.SLOW : Number of turns to be done at l

19、ow speed prior to stopping.Setting range 0 999.9 turns.H.S.: High winding speed. Setting range from 099%.L.S.: Low winding speed. Setting range from 025%.FUN: Winding complete output signal setting.4. PROGRAMMING WINGING PARAMETER4.1. MEMORY RANGE SELECTIONCNC-220S contains 1000 memory step, By defi

20、ning the region, users caneffectively manage the memory. Various winding parameter can be stored indifferent regions and can be retrieved instantaneously. After specifying theregions, programming and winding can be done in those regions; allun-selected regions will retain their original contents and

21、 unmodified. Whensetting the STEP number, the Ending step number must be larger than theStarting step number, or the winding operation will not startSpecifying starting stepIn ready mode, press to select. Setting range 0 999.Specifying ending stepIn ready mode, press to select. Setting range 0 999.4

22、.2. Programming winding parameterIn “READY” mode, press invokes the programming mode. First the“START STEP” number will shows at “Procedures displayer”, the parameter indicatorSHIFTwill lit, the starting position will shows at “Documents dispayer”. Thestarting position can be changed to the new posi

23、tion by pressing thenumerical keys followed by the key.After that the STEP number will automatically increase by one, to continue setthe starting position for next step. When the STEP number larger then the“END STEP” number, the STEP number will restore to the “START STEP”number and the indicator li

24、ght will change fromSHIFTto WIDTHforuser to specifying the width for each STEP. Repeat the same procedure usingnumerical keys and the key, all winding parameters for each STEP canthus programmed, after that press key again to go back to ready mode.CNC-220SUSER MANUAL VER.Page6of18邁維邁維自動化有限公司自動化有限公司m

25、aiwei AUTOMATION CO.,LTD.The following functions are also available:： To select guiding direction, forward or reverse.： To select winding direction, clockwise or counter-clockwise.： To specify whether to suspend winding when the guiding traversemoves to the two edges of the width.： To select whether

26、 guiding traverse returns to the starting positionautomatically or upon a manual pressing of the key.： Select whether to have auto-starting function for each step.： Clear the current value to zero.copy： Copy the content of the previous step to the current step.： Go back to the previous programming s

27、tep.： To scroll through different parameters.Each time when change the PARAMETER or OPTIONS, key mustpressed to effect the change.4.3. Guiding traverse shaft introduce settingDuring set the SHIFT, WIDTHand guiding traverse travel limit,can use numeric keypad to set location data or can also use ,ork

28、eysTo leading the guiding traverse shaft location.4.4. Clear all winding parameterIn the”READY”mode, press will clear all the winding parameter inthe memory. Be cautious in using this function or all the data will be lost.5. WINDING METHOD DESCRIPTIONPrior to winding, the general winding principles

29、are explained below so theoperators can have a better understanding of the performance of thecontroller and make better use of it.5.1. Counting mode(Refer to the section 7.1. Counting mode). Absolute counting modeWinding spindle shaft is capable of fixed-point stopping. Upon each restart,CNC-220SUSE

30、R MANUAL VER.Page7of18邁維邁維自動化有限公司自動化有限公司maiwei AUTOMATION CO.,LTD.the turn count will reset only the integer portion of the turns to zero, with thedecimal unchanged. For example, for a previous number of 100.3 turns, whenrestarting the next step winding, the counting will start with 0.3 turn to avoi

31、daccumulation of spindle shaft free play error from consecutive windings. Thiscounting method may cause insufficient winding by one turn. Therefore, whenstarting from 0.50.9, the spindle will turn to the 0.0 before it starts counting. Relative counting modeThis counting method zeros the counter upon

32、 each restart, therefore it is easyto understand and will not cause insufficient winding.5.2. Wire-guiding mode Interlace wire-guidingIf the幅寬of the step is zero, the wire-guiding becomes interlace mode.When it begins winding, the wire-guiding will follow the wire direction toproceed two wire diamet

33、ers and regress one wire diameters cyclically until thestep of winding ends. This mode especially suits the inductor winding. Non wire-guidingSometimes, the winding device may be used to winding adhesive tapes orcopper foil. When the wire-guiding is not needed, PITCHmay be adjustedto zero and the wi

34、re-guiding wont be move.5.3. Operation mode(Refer to the section 7.1. Operation mode).Single click modeWhen press the start switch, the motor start winding, and when you releasethe start switch, the motor stop winding immediately. Double click modeWhen press the start switch, the motor start winding

35、, and if you want to pausethe motor, you have to release the start switch then press it again.5.4. Running mode Continual modeBefore it begins winding, ifSHIFTof the step set as 999.99, then the startingposition, the width , the wire-guiding direction and the winding direction wontbe re-read. The va

36、lues are not changed, that is the wire guiding will continueguiding wires on the same position. The width and left-right margins are thesame as the ones of the previous section. Both the wire-guiding and windingdirections are not changed either. This mode especially suits to winding whichhave the mu

37、ltiple drawing tops in the same sets of coils. Edges slow modeThe winding speed will slow down before the guiding traverse reach to the twoedges of the width (work withE.SLOWturns). After the guiding traverseCNC-220SUSER MANUAL VER.Page8of18邁維邁維自動化有限公司自動化有限公司maiwei AUTOMATION CO.,LTD.veered, then re

38、store to hi-speed winding. (Refer to the section 7.1. edge slowmode). Automatically circularly modeIf key set to on, it means Automatically circularly mode, in this modewhen finish a step of winding it will automatically get into next step and startwinding without press key (work with and keys).5.5.

39、 How to Correct setting turns Preset methodSet the E.SLOWto zero first and then set the TURNSto the desirednumber. Set proper parameters according to copper wire, bobbin, tension, etc,then press to start winding. When finished, obtain the actual number ofturns and calculate the number of overshot tu

40、rns. Go into programming modeand subtract the number of the overshot turns from the TURNSto obtainthe required setting.This method has a higher throughput, however, the resulting stopping locationmay not be precise. High-Low speed methodThis method uses a combination of H.S./L.Sand E.SLOWto achievet

41、he desired number of turns.TheL.S.should not be too high. The number of E.SLOWturns must beadequate to allow the spindle shaft to slow down to low speed before reachingthe total number of turns. This can result in precise stopping location. Double-brake methodAs the winding turns of the winding shaf

42、t reach the numbers of theE.SLOW,brake for a short period first. After the winding shaft stops, continue winding atlow speed. Therefore the numbers of the slow speed may be reduced and theefficiency of winding may be increased, (Refer to the section 7.1. brakingmode).6. WINDING EXECUTION6.1. To star

43、t windingAfter set up all data items, press key， the winding process begins inaccordance with the set-up content. Press key to pause winding. Duringwinding, press the key, the winding speed can be switch between highspeed and low speed.The following key functions are available during PAUSE mode:： Gi

44、ve up the numbers of the winding turns and regress one step.： Finish current step and proceed to next step.CNC-220SUSER MANUAL VER.Page9of18邁維邁維自動化有限公司自動化有限公司maiwei AUTOMATION CO.,LTD.Continue winding.： Give up winding and go back to the”READY”mode.6.2. Change the display modeDuring winding or durin

45、g PAUSE mode, press key, the“Documents displayer” canbe change the display mode between turns or guiding traverse position.6.3. Winding speed (RPM) displayPressing key will cause the”QTY displayer” to display the spindleshaft “RPM” without interrupting the counting. Pressing again will change the“QT

46、Y displayer” back to displaying the piece count.6.4. Piece counter managementUpon turning on the “POWER”, “QTY displayer”will showsthe number of piece produced. During wining, each time the CONTROLLERgoes from the “Stert step” to the “End step”, the piece counter willautomatically increase by one. P

47、reset piece counterIn “ready” mode, press key once and key in desired values followedby the key. When the “QTY displayer”reaches the preset value, theFINISH led will lit. Setting range 099999. Decrease piece counterDuring “READY”or PAUSE mode, press the key and hold down for twoseconds the piece cou

48、nter will decrease by one. Reset piece counterIn any time holding down key for two seconds, it will set the piececounter to zero.7. CONFIGURATION SETTINGCNC-220s is a multi-purpose design, to meet various requirements;additional settings are configured to provide flexibility for additionalapplicatio

49、ns.In the“READY” mode, press the following keys combination as section, the “Documents displayer” will show corresponding setting value. If nochange is necessary, press the key get back to “READY” mode. Orpress key to get into change mode, then the parameter can be changed bypressing the nume

50、rical key followed by the key.7.1. Winding mode selectionEDITDATA SELIn this function the STEP display and the DATA display will shows eight digits,representing eight winding mode selections respectively.Press numerical keys as below to set each digit.0CNC-220SUSER MANUAL VER.Page10of18邁維邁維自動自動化有限公司

51、化有限公司maiwei AUTOMATION CO.,LTD. 8 7 6 5 4 3 2 1 1 Moving speed：The guiding traverse moving speed.0 represents high speed; 1 represents low speed.2 Moving increment：The travel increment of the guiding traverse.1 represent 0.01mm (4 mm per revolution).2 represent 0.02mm (8 mm per revolution).3 represe

52、nt 0.01mm (5mm per revolution).4 represent 0.04mm(16 mm per revolution.3 Counting mode：Select the counting mode of the winding spindle shaft.0 represents with zero point and using absolute counting mode.1 represents without zero point and using relative counting mode.4 Edge slow：Slow down the windin

53、g speed before the guiding traversereach to the two edges of the width.0 represents not slow down; 1 represents to slow down.5 Braking mode：Select the braking mode of the winding spindle.0 represents single brake mode; 1 represents double brake mode.6 Counting unit：Select 0.1 or 1 turns as your coun

54、t unit.0 represents 0.1(0.0 to 9999.9 turns); 1 represents 1(0 to 99999 turns).Guiding traverse unit：Select the basic unit of guiding traverse.0 represents mm; 1 represents inch (must using lead screw in imperial).Operation mode：Select operation mode for the START switch.0 represents Single click mo

55、de; 1 represents Double click mode.The key on the front panel always as the Double click mode.7.2. PasswordEDITDATA SEL2 This password is used to protect the setting data in memory. After you set thispassword, you cannot change any winding parameter and configuration datain normal sequence. You have

56、 to key in four numbers of password beforepress the,ENTSTART STEP,END STEP,QTY SET keys. If the password hasbeen passed once, youcan change any data in normal sequence until you turn off the power or presskey. You must to remember the password or you cannot change any data.Setting range 00009999. Se

57、t 0000 means no password.7.3. Travel limitEDITDATA SEL3 Set the maximum travel distance of guiding traverse. During winding when theguiding traverse reaches this position, the motor stop winding immediately,87CNC-220SUSER MANUAL VER.Page11of18邁維邁維自自動化有限公司動化有限公司maiwei AUTOMATION CO.,LTD.and the“Docum

58、ents displayer” shows error massage, then “RESET” and goback tothe“READY” mode. Setting range 000.00999.99. 999.99 Means no limit.7.4. Fixed locationEDITDATA SEL4 To set how often, must be correct the guiding traverse location. Each timewhen finish this number of product pieces, the guiding traverse

59、 will moves tothe home position to correct the location before moving to starting position.Setting range 00 99. Set 00 means not to do this function.7.5. Limited winding speedEDITDATA SEL5 This value is to limited winding speed and make sure the winding spindleshaft and guiding traverse are in synch

60、ronization. The controller uses thisvalue to calculate with wire PITCH of current step, and then to limitedmaximum winding speed of current step.Setting range 0 99999. Set 0 means no limit speed.7.6. Brake holding timeEDITDATA SEL6 To set the hold times for brake. Setting range 0.19.9 sec.7.7. Accel