價值流圖圖標(biāo)課件

1、Value Stream Mapping IconsMaterial and Information Flow Diagrams1xDailyI2700P1440NPI950P500NPI355375II340275II3750.4D21D0.2D0.3D0.4D0.3D1.5D4.1D100S100S100S54.1KSec95Sec200Sec90Sec120Sec45S45S35S15KSec35Sec25Sec5Sec50025travel25120030256660150450Cross DockAirplane ShipmentWarehouse or DepotProcess I

2、consCompanySupplierData BoxC/T = 20 sec. C/O = 1000 sec. 2 Shifts Attach BracketCompanyCustomer Kaizen BurstPerson (operator, assembler, FTE)Material Flow Icons Truck ShipmentPush ArrowFinished Goods to CustomerF I F OMax. 20 pcs First In First OutSequence FlowSupermarketPullBuffer or Safety StockIn

3、ventory200 piecesInformation Flow IconsManual Information FlowElectronic Information FlowWeekly ScheduleO X O XHeijunka scheduling(leveling mix & volume)“ Go see” SchedulingOrder release / work orders30/60/90 Day PlanForecastWithdrawal KanbanProduction KanbanSignal KanbanKanban PostKanban Arriving i

4、n batchesSequenced Pull BallPull Signal IconsProcess:# shifts:# operators: # machines:Process time:Manual: Auto:Cycle time: secChangeover time: secBatch size:FPY:A: P: Q:Electronic Information FlowWho?What?How?How Often?Electronic Information FlowWho?What?How?How Often?Electronic Information FlowWho

5、?What?How?How Often?Electronic Information FlowWho?What?How?How Often?Electronic Information FlowWho?What?How?How Often?Electronic Information FlowWho?What?How?How Often?Electronic Information FlowWho?What?How?How Often?Electronic Information FlowWho?What?How?How Often?ManualInformation FlowWho?What

6、?How?How Often?ManualInformation FlowWho?What?How?How Often?ManualInformation FlowWho?What?How?How Often?ManualInformation FlowWho?What?How?How Often?ManualInformation FlowWho?What?How?How Often?ManualInformation FlowWho?What?How?How Often?ManualInformation FlowWho?What?How?How Often?ManualInformati

7、on FlowWho?What?How?How Often?I_InventoryI_InventoryI_InventoryI_InventoryI_InventoryI_InventoryI_InventoryI_InventoryMovement by TruckMovement by TruckMovement by TruckMovement by TruckMovement by TruckMovement by TruckBy PlaneBy PlaneMovement by TruckMovement by TruckSupplierMin Order Size =Ship F

8、requency =PPM Defective =Usage Rate =SupplierMin Order Size =Ship Frequency =PPM Defective =Usage Rate =SupplierMin Order Size =Ship Frequency =PPM Defective =Usage Rate =SupplierMin Order Size =Ship Frequency =PPM Defective =Usage Rate =SupplierMin Order Size =Ship Frequency =PPM Defective =Usage R

9、ate =SupplierMin Order Size =Ship Frequency =PPM Defective =Usage Rate =SupplierMin Order Size =Ship Frequency =PPM Defective =Usage Rate =SupplierMin Order Size =Ship Frequency =PPM Defective =Usage Rate =Customer_Min / Max order Size=Hours open=Customer_Min / Max order Size=Hours open=Customer_Min

10、 / Max order Size=Hours open=Customer_Min / Max order Size=Hours open=Customer_Min / Max order Size=Hours open=Customer_Min / Max order Size=Hours open=Customer_Min / Max order Size=Hours open=Customer_Min / Max order Size=Hours open=Max = _FIFOMax = _FIFOMax = _FIFOMax = _FIFOMax = _FIFOMax = _FIFO

11、Max = _FIFOMax = _FIFOKanbanPost / StorageKANBAN Storage PostThis icon is part of the visual management system and indicates the location where Production KANBAN cards are accumulated.KANBAN cards follow the product or component. As the item is consumed the card is posted to the storage post to sign

12、al the need to replace the item.KanbanPost / StorageKANBAN Storage PostThis icon is part of the visual management system and indicates the location where Production KANBAN cards are accumulated.KANBAN cards follow the product or component. As the item is consumed the card is posted to the storage po

13、st to signal the need to replace the item.KanbanPost / StorageKANBAN Storage PostThis icon is part of the visual management system and indicates the location where Production KANBAN cards are accumulated.KANBAN cards follow the product or component. As the item is consumed the card is posted to the storage post to signal the need to replace the item.KanbanPost / StorageKANBAN Storage PostThis icon is part of the visual management system and indicates the location where Production KANBAN cards are accumulated.KA