標準工時評定規(guī)則(mod)

1、.：.； 18/18頁標準工時評定規(guī)則目的:為公平設(shè)定本公司之動作單元之時間標準,以資評估產(chǎn)品之標準工時及生產(chǎn)線人力之依據(jù),故制定此細則.範圍:凡本公司之一切產(chǎn)品之操作員正常操作時間均適之.本標準工時系統(tǒng)採用模特排時間法(Modolar Arrangement of Predetermined Time Standard,簡稱:MOD法)MOD法說明:模特法的根本原理來源於大量人體工程學(xué)的試總結(jié),歸納有以下幾個方面:一切由人進行的作業(yè),均是共通的根本動作組成的,模特法將實際生產(chǎn)作業(yè)中的人體動作歸納為21種.不同的人做同一動作(在作業(yè)條件一樣的情況下)所需時間根本相等.人體不同部位的動作,所用時

2、間值是相互成比例的,如手的動作時間是手指動作時間的2倍,小臂的動作時間是手指動作時間的3倍,由此就可以定義手指一次動作時間為人體動作的根本單位時間,同時其他動作與之成倍數(shù)關(guān)係計算求得.模特法根據(jù)人的動作級次,選擇以一個正常人的級次最低、速度最快、能量耗費最小的一次,即手指動作的時間耗費值,作為它的時間單位,即1MOD=0.129S模特法的21種動作都以手指動作一次(移動距離2.5cm)的時間耗費值為基準進行試驗、比較,來確定各動作的時間值.具體21個動作的分類及表示符號見下表:MOD法動作時間分類表分類內(nèi)容符號附加條件上肢動作基本動作移動動作移動手指動作M1手腕動作M2小臂動作M3大臂動作M4

3、伸直手臂的動作M5反射式動作連續(xù)反復(fù)多次的反射動作M1/2M1 M2M3終結(jié)動作抓握碰觸、接觸G0不需留意力的抓取G1復(fù)雜的抓取G3需精神上的留意放置簡單的放置P0較復(fù)雜的放置如對準P2需精神上的留意具有裝配目的的放置P5需精神上的留意下肢動作腳部動作蹬踏動作F3大腿動作行走動作W5其它動作獨立進行的動作(此動作進行時其他動作停頓)目視觀察E2校正R2判斷與反應(yīng)D3按下A4可同時進行的肢體動作旋轉(zhuǎn)動作C4彎腰彎體站起B(yǎng)17往復(fù)進行坐下起身S30往復(fù)進行附加要素分量要素(負重動作)L1非動作時間:NO名稱符號內(nèi)容例1延時BD表示一隻手進行動作,另一隻手處於停頓狀態(tài),不給予時間右手M左手BD2堅持

4、H表示用手拿著或抓著物體不斷不動的狀態(tài),主要指扶持與固定的動作,不給時間左手H右手P23有效時間UT指人的動作以外,機械或其他工藝要求發(fā)生的,非動作產(chǎn)生的因有附加時間,需求準確測時.如機械的任務(wù)時間、焊錫、鉚接、測試、塗布等插件焊錫時的執(zhí)錫時間UT或儀表測試時間由上表知,MOD法把人的動作分成上肢、下肢、其他等動作,分別由符號M、G、P、F、W代表,符號後僅賦予數(shù)字1、2、3代表模特時間值,如M1代表1MOD=0.129SEC,M2即代表2MOD、以此類推.本公司MOD法制定標準工時基準如下:以MOD分析之正常時間(即100%效率水準).本細則規(guī)定之標準作業(yè)距離為20CM.私事寬放:因本廠採取

5、中休制度,故寬放率為0%.疲勞寬放:因本廠作業(yè)強度屬輕、中度作業(yè),故取寬放標準為15%.作業(yè)寬放:如,a.臺及場地的簡單清潔與準備,包括轉(zhuǎn)換產(chǎn)品品種時的時間耗費. b.來料及零件不良呵斥的停頓.(SMT零件腳寬不準) c.現(xiàn)場監(jiān)督者與檢查員臨時抽檢及口頭指示呵斥的偶發(fā)停頓. d.上下工位的傳遞中偶發(fā)問題等. 以上各寬放平均取:3%.特殊寬放:如管理寬放、小批量的寬放、獎勵寬放、機械幹擾的寬放、不同作業(yè)人群 的寬放等,平均取:2%.和計以上可知本公司取平均寬放率為20%.以上為普通正常狀況之基準,如產(chǎn)品設(shè)計或任務(wù)環(huán)境等有異常時,得酌情修正.標準工時如下各頁所示.6.1.1 DIP H/I段插件工

6、時如下:Type of ComponentShape of ComponentType of ComportmentMOD數(shù)Insertion(Sec)備注臥式電阻horizontal左手: M4M2G3M4R2*3P5312.4右手: G3M4R2*3P5M4M2立式電阻verticalresistor左手: M4M2G3M4R2*3P5312.4右手: G3M4R2*3P5M4M2高腳電阻high leadresistor左手: M4M2G3M4R2*3P5R2332.6右手: G3M4R2*3P5R2M4M2水泥電阻high leadresistor左手: M4M2G3M4R2P5251

7、.9右手: G3M4R2P5M4M2可變電阻(一)adjustableresistor 1左手: M4M2G3M4R2*2P5262.0右手: G3M4R2*2P5M4M2可變電阻(二)adjustableresistor 2左手: M4M2G3M4R2*3P5312.4右手: G3M4R2*3P5M4M2可變電阻(三)adjustableresistor 3左手: M4M2G3M4R2*3P5312.4右手: G3M4R2*3P5M4M2陶磁電容ceramiccapacitor2左手: M4M2G3M4R2*3P5312.4右手: G3M4R2*3P5M4M2聚脂電容polyestercap

8、acitor左手: M4M2G3M4R2*3P5312.4右手: G3M4R2*3P5M4M2電解電容electriccapacitor左手: M4M2G3M4M2R2P5292.2右手: G3M4M2R2P5M4M2線圈(一)coil 1左手: M4M2G3M4R2*3P5312.4右手: G3M4R2*3P5M4M2鐵芯ferritecoil左手: M4M2G3M4R2*4P5332.6右手: G3M4R2*4P5M4M2Type of ComponentShape of ComponentType of ComportmentMOD數(shù)Insertion(Sec)備注線圈(二)coil 2

9、左手: M4M2G3M4R2*4P5332.6右手: G3M4R2*4P5M4M2二極體horizontaldiode左手: M4M2G3M4R2*3P5312.4右手: G3M4R2*3P5M4M2二極體high leaddopde左手: M4M2G3M4R2*3P5R2332.6右手: G3M4R2*3P5R2M4M2晶體(一)transistor 1左手: M4M2G3M4R2*3P5302.3右手: G3M4R2*3P5M4M2跳線jumperwire左手:M4M2G3M4R2*3P5312.4右手: G3M4R2*3P5M4M2晶體(二)transistor 2左手: M4M2G3M

10、4R2*3P5312.4右手: G3M4R2*2P5R2M4M2IC ic101eads左手: M4M2G3M4R2R2*3R2*3P5403.1右手: G3M4R2R2*3R2*3P5M4M2線材(一)插單邊左手: M4M2G3M4R2P5BD292.2右手: BDM4M2G3M4R2P5線材(一)插雙邊L20CM左手:M4M2G3M4R2P5M4M4R2P5BD473.6右手:BDM4M2G3M4R2P5M4M4R2P5排線(一)插單邊Ribbon wire2(insert 1 ends)左手: M4M2G3M4M2R2P5BD332.6右手: BDM4M2G3M4M2R2P5排線(一)插

11、雙邊Ribbon wire2(insert 2 ends)L20CM左手: M4M2G3M4M2R2P5M4M4M2R2P5BD554.3右手: BDM4M2G3M4M2R2P5M4M4M2R2P5Socket(一)=5way左手:M4M2G3M4R2*4P5332.6右手: G3M4R2*4P5R2M4M2pinone pin左手: M4M2G3M4R2P5251.9右手: G3M4R2P5M4M2端子solder tag左手:M4M2G3M4R2*2P5272.1右手:G3M4R2*2P5M4M2slide switch/detector assembly左手: M4M2G3M4R2*3P

12、5312.4右手: G3M4R2*2P5R2M4M2線材(二)插單邊wire assembly 2(insert ends)左手: M4M2R2G3M4(R2P5)*N*BD23+7*N1.8+0.9*N右手:G3M4(R2P5)*N*BDM4M2R2Type of ComponentShape of ComponentType of ComportmentMOD數(shù)Insertion(Sec)備注Tuncr左手: M4M2G3M4R2R2*3R2*3P5403.1右手: G3M4R2R2*3R2*3P5M4M2LED左手: M4M2G3M4M2R2P5292.2右手: G3M4M2R2P5M4

13、M2Line Driertransformer(一)左手: M4M2G3M4R2*3P5 31 2.4右手: G3M4R2*3P5M4M2Transformer(二)左手: M4M2G3M4M2R2P5292.2右手: G3M4M2R2P5M4M2Type of ComponentShape of ComponentType of ComportmentMOD數(shù)Insertion(Sec)備注BATTERY HOLDER(2腳)左手: M4M2G3M4R2*3P5 31 2.4 右手: G3M4R2*3P5M4M2BUZZER 蜂嗚器(2腳)左手: M4M2G3M4R2*4P5332.6右手:

14、 G3M4R2*4P5M4M2CHOKE COIL左手: M4M2G3M4R2*4P5332.6右手: G3M4R2*4P5M4M2CONN 2*3P左手: M4M2G3M4R2*4P5332.6右手: G3M4R2*4P5M4M2CONN 2P左手: M4M2G3M4M2R2P5292.2右手: G3M4M2R2P5M4M2CONN DIN 6PW/SHD HOS左手: M4M2G3M4R2*4P5332.6右手: G3M4R2*4P5M4M2CONN-15+3MIDI連接器-15+3左手: M4M2G3M4R2R2*3R2*3P5403.1右手: G3M4R2R2*3R2*3P5M4M2C

15、ONN-15-F VGA連接器-15-F左手: M4M2G3M4R2*3R2*3P5372.9右手: G3M4R2*3R2*3R5M4M2CONN-25P-F PRINTER左手: M4M2G3M4R2R2*3R2*3P5403.1右手: G3M4R2R2*3R2*3P5M4M2CONN-3P WAFER(L)CPU FAN連接器-3P左手: M4M2G3M4R2*4P5332.6右手: G3M4R2*4P5M4M2CONN-4P DUAL USB左手:M4M2G3M4R2*4P5332.6右手: G3M4R2*4P5R2M4M2Type of ComponentShape of Compon

16、entType of ComportmentMOD數(shù)Insertion(Sec)備注CONN-4P WAFER(L)CD-IN 連接器-4P左手: M4M2G3M4M2R2P5292.2右手: G3M4M2R2P5M4M2CONN-9P-M COM1左手: M4M2G3M4R2*3R2*3P5372.9右手: G3M4R2*3R2*3R5M4M2CONN-ATX PWRPOWER CONN 2X10P左手: M4M2G3M4R2R2*3R2*3P5403.1右手: G3M4R2R2*3R2*3P5M4M2CONN-CIN 6P DUALMOUSE/KEYBOARD左手: M4M2G3M4R2R

17、2*3R2*3P5403.1右手: G3M4R2R2*3R2*3P5M4M2CONNECTOR 4X1P左手:M4M2G3M4R2*4P5332.6右手: G3M4R2*4P5R2M4M2DOUBLE PIN2X13-25FEATURE左手: M4M2G3M4R2R2*3R2*3P5403.1右手: G3M4R2R2*3R2*3P5M4M2DOUBLE PIN 2X20P左手: M4M2G3M4R2R2*3R2*3P5403.1右手: G3M4R2R2*3R2*3P5M4M2DOUBLE PIN 2X2PWIE左手: M4M2G3M4R2*3P5312.4右手: G3M4R2*3P5M4M2D

18、OUBLE PIN 2X3PBUS RATIO左手: M4M2G3M4R2R2*2R2*2P5332.6右手: G3M4R2R2*2R2*2P5M4M2DOUBLE PIN 2X4PVCORECPU CLOCK左手: M4M2G3M4R2R2*2R2*2P5332.6右手: G3M4R2R2*2R2*2P5M4M2Type of ComponentShape of ComponentType of ComportmentMOD數(shù)Insertion(Sec)備注DOUBLE PIN 2X5P左手: M4M2G3M4R2R2*2R2*2P5332.6右手: G3M4R2R2*2R2*2P5M4M2

19、DOUBLE PIN 2X8P-14SLEEP PWR S/W左手: M4M2G3M4R2*3R2*3P5372.9右手: G3M4R2*3R2*3R5M4M2F EPROM LCC 32P左手: M4M2G3M4R2R2*3R2*3P5403.1右手: G3M4R2R2*3R2*3P5M4M2FUSE(POLY SW)1.6A2腳左手: M4M2G3M4R2*3P5R2332.6右手: G3M4R2*3P5R2M4M2HEAT SINK ACE(有鎖螺絲左手: M4M2G3M4R2*3R2*3P5372.9右手: G3M4R2*3R2*3R5M4M2PHONE JACK 5P左手: M4M2

20、G3M4R2R2*2R2*2P5332.6右手: G3M4R2R2*2R2*2P5M4M2PIN HEADER 2X20PIDE左手: M4M2G3M4R2R2*3R2*3P5403.1右手: G3M4R2R2*3R2*3P5M4M2PIN HEADER 2X5PWIE左手: M4M2G3M4R2*3R2*3P5372.9右手: G3M4R2*3R2*3R5M4M2POWER CONN 12P左手:M4M2G3M4R2*4P5332.6右手: G3M4R2*4P5R2M4M2REGULATOR左手: M4M2G3M4R2R2*2R2*2P5332.6右手: G3M4R2R2*2R2*2P5M4

21、M2SINGLE PIN 2P左手: M4M2G3M4M2R2P5292.2右手: G3M4M2R2P5M4M2Type of ComponentShape of ComponentType of ComportmentMOD數(shù)Insertion(Sec)備注SINGLE PIN 3PINTVGA左手: M4M2G3M4M2R2P5292.2右手: G3M4M2R2P5M4M2SINGLE PIN 5P左手:M4M2G3M4R2*4P5332.6右手: G3M4R2*4P5R2M4M2SINGLE PIN 7P左手:M4M2G3M4R2*4P5332.6右手: G3M4R2*4P5R2M4M2

22、SINGLE PIN 8P左手:M4M2G3M4R2*4P5332.6右手: G3M4R2*4P5R2M4M2SLOT ONE左手: M4M2G3M4M2R2P5M4M4M2R2P5BD554.3右手:BDM4M2G3M4M2R2P5M4M4M2R2P5SLOT-AT BUS ISA插槽左手M4M2G3M4M2R2P5M4M2R2P5BD513.9右手:BDM4M2G3M4M2R2P5M4M2R2P5SLOT-PCI BUS 120PPCI插槽左手:M4M2G3M4R2*4P5332.6右手: G3M4R2*4P5R2M4M2SOCKET-72X1 SIMM左手:M4M2G3M4R2*4P53

23、32.6右手: G3M4R2*4P5R2M4M2SOCKET-DIMM 168P左手M4M2G3M4M2R2P5M4M2R2P5BD513.9右手:BDM4M2G3M4M2R2P5M4M2R2P5THERMISTOR 1%10K左手: M4M2G3M4R2*3P5312.4右手: G3M4R2*3P5M4M2XTAL 12.5P20左手: M4M2G3M4R2*3P5312.4右手: G3M4R2*3P5M4M2XTAL 16P50左手: M4M2G3M4R2*4P5332.6右手: G3M4R2*4P5M4M2Type of ComponentShape of ComponentType o

24、f ComportmentMOD數(shù)Insertion(Sec)備注ZEN DIODE左手: M4M2G3M4R2*4P5332.6右手: G3M4R2*4P5M4M2ZIP SOCKET7 321PIN左手: M4M2G3M4R2*3R2*3P5372.9右手: G3M4R2*3R2*3R5M4M2現(xiàn)附插件時間研討一覽如下:6.1.2 DIP H/I段切板、上插銷及目檢工時:1)切板后放入輸送帶共: /2=4.7SEC/EANo動作描畫分析式MOD數(shù)標準時間1a.取基板,並檢查SMT標記左手:HM4G1M3右手:M4G1M4M3檢查判斷:E2D3122.6SEC2b.切板(每塊)左手:M4P5

25、+UT=2.5SECM4右手:M4P5+UT=2.5SECM4*2.5SEC3c.放入輸送帶(2塊)左手:M4P0G1M4P0M4G1M4右手:M2P0左手:M4P0M4右手:H284.3SEC2)壓PHONE JACK后上插銷(每塊)共: /2=6.3SEC/EANo動作描畫分析式MOD數(shù)標準時間1a.取PHONE JACK後再取基板右手:M4G1HM4左手:M4G1M4P2182.8SEC2b.壓PHONE JACK(2顆)右手:P5M3左手:C4P2右手:M4G1M4P5M3314.8SEC3c.取插銷再上插銷(2塊)左手:M2H M4G3M4P2G1H右手:G1HM2G1M2P2243

26、.7SEC4d.放入輸送帶 左手:HP0右手:G1R2M3P281.2SEC3)預(yù)檢零件並校正後取散熱治具罩於所需位置共: =2.8+0.3*N SEC/EA(兩連板) =3.1+0.3*N SEC/EA(單連板) (N:零件總顆數(shù))No動作描畫分析式MOD數(shù)標準時間1a.預(yù)檢零件並校正 UT=0.25SEC*0.3*NSEC2b.取散熱治具置於所需位置(每片)兩連板左手:M4G1M4P2H 右手:HM4G1M4P2單連板左手:M4G1M4P2右手:H9Or111.4Or1.7SECSEC3c.按下計數(shù)器左手:M4M1M4右手:H91.4SEC6.2 DIP T/U段普通動作標準:1)拆板後切

27、板,放入輸送帶共: /2 =6.4SEC/EANo動作描畫分析式MOD數(shù)標準時間1a.取下散熱板治具(2片)左手:M4G1M2G1M4P0右手:H121.9SEC2b.拆斷餘板一端右手:M4G1M4M2P2M3左手:HM2G1M3P0223.4SEC3c.拆斷餘板另一端右手:M3C4M2P2M3左手:HM2M1M3P0203.1SEC4d.切板(2連板)左手:M4P5+UT=2.5SECM4右手:M4P5+UT=2.5SECM4*2.5SEC5e.放入輸送帶(2塊)左手:M4P0G1M4P0M4G1M4右手:M2P0左手:M4P0M4右手:H284.3SEC2)取插銷後刮錫渣放入輸送帶共: =

28、3.3+2.2N SEC/EANo動作描畫分析式MOD數(shù)標準時間1a. 取插銷及PCB板雙手左手:M4G1M2G1M4P0右手:M4G1M4P2121.9SEC2b.刮錫渣=UT*N顆UT=1.8SEC*2.2NSEC3c.放入輸送帶左手:H右手:M2G1M4P291.4SEC2)取基板檢查零件能否過長后剪過長零件腳共=5.4+3(L+N) +0.006NB+1.3N SEC(L:PCB板長,W:PCB板寬,N:零件總顆數(shù),B:零件過長比率)No動作描畫分析式MOD數(shù)標準時間1a.自輸送帶取基板,並翻轉(zhuǎn)左手:M4G1M4C4M3右手:H162.5SEC2b.檢查零件腳能否過長時間=每目檢一次所

29、需時間(S1)*移動目光檢視區(qū)域次數(shù)(n)+判斷每顆零件腳能否過長時間(S2)*零件總數(shù)(N)*零件過長比率(B)UT=0.4(L+W)/7.5+0.006N SEC(因人目光一次可看75*75CM)之區(qū)域,故看完一片PC板需看n次, n=(PCB寬/7.5)*(PCB長/7.5)(Unit:CM)抽樣求得S1=0.4SEC,S2=0.006SEC)*=3(L+N)+0.006NBSECL:CMW:CM2b.取氣剪左手:H右手:M4G1M491.4SEC3c.剪零件腳(每顆)UT=1.3 SEC *1.3NSEC4d.放回輸送帶左手:M4C4P2右手:H101.5SEC3)取基及支架放於治具上

30、,再鎖螺絲自攻螺絲:共: =4.5+0.022L(1+N)+1.5N SEC機械螺絲:共: =4.5+0.027K(1+N)+1.5N SECNo動作描畫分析式MOD數(shù)標準時間1a.取基板及支架放於治具上 雙手左手:M4G1M4P2右手:M3G1M3P2111.7SEC2b.鎖螺絲(第一顆)(L:自攻螺絲長度:mm)(K:機械螺絲長度:mm)(自攻螺絲)右手:M3G1M3P2M3P2+ 0.022*L左手:H(機械螺絲)右手:M3G1M3P2M3P2+ 0.027*K左手:H*2.2+0.022*L(自攻螺絲)2.2+0.027K(機械螺絲)SEC SEC3c.連續(xù)鎖螺絲(每顆*N)(N:鎖螺

31、絲數(shù)量)(L:自攻螺絲長度:mm)(K:機械螺絲長度:mm)(自攻螺絲)右手:(M3P2M3P2+0.022*L)*N左手:H(機械螺絲)右手:(M3P2M3P2+0.027*K)*N左手:H*(1.5+0.022*L)*N OR(1.5+0.027*K)*NSEC 4d.放入輸送帶左手:M4P0右手:H40.6SEC 3)輸送帶上取基板、正檢共a+b=1.4+0.14N SEC(N:零件總顆數(shù))No動作描畫分析式MOD數(shù)標準時間1a.自輸送帶取基板 左手:M4G1M4右手:H91.4SEC2b.檢查零件面(每顆)UT=0.14 SEC*0.14NSEC 補蹺件後將基板放回輸送帶.共:= 13

32、.2+(6.47NB) SEC(N:零件總顆數(shù),B:正檢不良率)No動作描畫分析式MOD數(shù)標準時間1a.按住蹺件,反過PC板左手:M4G1M4A4C4右手:M3G1C4172.6SEC2b.取絡(luò)鐵左手:H右手: M4G1M491.4SEC3c.去除焊孔=每點時間(S)*總焊錫點(N)*不良率(B)UT=2.3 SEC*2.3NBSEC4d.壓入蹺起之腳(每顆)左手:C4D3M2A4C4右手:H172.6SEC/EA5e.左手取錫絲,右手取絡(luò)鐵左手:M3G1M3P5右手:M4G1M4213.3SEC6f.補焊=每點時間(S)*總焊錫點(N)*不良率(B)UT=2.47 SEC*2.47NBSEC7g.