PCB行業(yè)現(xiàn)場稽查要點

"Isthereapre-startupchecklistfortheprecleanline?Isitcurrent(completelyfilledin)?針對預清潔線是否有建立預先點檢表單？是否已經(jīng)執(zhí)行（已經(jīng)填寫）？""Isthereobjectiveevidencethatthescrub/precleanchemistriesarebeinganalyzedbythelaboratoryonthedocumentedfrequency?刷磨/預清潔化學藥水是否有證據(jù)證明其有按照實驗室文件規(guī)定的頻率進行分析？""AreDumpandRemakeschedulesdocumentedfortheprecleanlineandobjectiveevidenceexistthattheyarebeingadheredtoo?是否有證據(jù)證明預清洗傾槽與更曹計劃有符合文件要求？""IsthereanevidencetodemonstratethatallchemicalsaremonitoredcontrolledaslistedinWI?是否有證據(jù)證明所有的化學品與WI上管控的物質(zhì)有監(jiān)督并管控？""Isallin-processWIPandmaterialsproperlyidentifiedcontrolled indesignatearea?所有制程上的WIP與相應制定材料是否管控在制定的工作區(qū)內(nèi)？""Isawaterbreaktestperformedeveryshifttoensurequalityofpre-clean?槽液測試是否每班測試一次以確保預清潔品質(zhì)良好？""Istheirpositiveairpressurefromthecleanroomattheprecleanlineentranceintothecleanroom?無塵室的預清潔線入口到無塵室是否有良好的壓力？"Imaging干膜"Isthecleanroomwellcontrolledbytemperature,humidityandparticleswhichmeet10KMax.requirementandoutofcontrolnotification?objectiveevidence.10K知系統(tǒng)？審核客觀證據(jù).""AretheresistlaminationandexposureareasinthecleanroomutilizingyellowlightinganddoallexteriorwindowshaveUVblockingfilm?UVresistarestoredintemperatureandhumiditycontrolAlso,inventoriedunderFIFOwithexpireddatecontrol?管控有先進先出目錄？""Aretheretackyrollercleanmachinesinfrontofthelaminator?在壓膜前是否有粘塵滾輪清潔機器？""Fordryfilmlamination,isthetemperatureofthelaminationrollercheckedandverifiedusinganinfraredmeter?針對干膜壓膜，是否檢查了壓膜滾輪的溫度并使用紅外線表進行確認？""Isthereadocumentedresistinspectioncriteriawithpass/failguidelines?是否有文件規(guī)定的干膜檢驗標準指導書以判定接受或判退？""Isallin-processWIPandmaterialsproperlyidentifiedandcontrolled indesignatearea?Includingexpirationdateonagesensitivematerial?WIP料有效期過期？""Isthereadocumentedresiststrip/reworkprocedurewiththemaximumnumberofreworksidentified?是否有文件規(guī)定干膜剝膜/重工程序有定義最大的重工次數(shù)？""Fordryfilmlamination,isthetemperatureofthelaminationrollercheckedandverifiedusinganinfraredmeter?對干膜壓膜，是否有對壓膜滾輪溫度進行檢驗并對紅外線表表進行確認？""Istherealatestrevisioncontrolonworkingfilm?是否對工作菲林的最新版本進行管控？""Isthereanevidencethatamaximumnumberofexposureshasbeenestablishedandthenumberofexposuretimesofworkingfilmismonitored?是否有證據(jù)表明管控了曝光的最大次數(shù)并對工作菲林曝光次數(shù)進行監(jiān)控？""IstheartworkcleanedafterdefinedexposuretimesusingtackyReviewtheconditionofthetackyrollers.在確定曝光次數(shù)后，是否使用粘塵滾輪對底片進行清潔？審核粘塵滾輪的狀況？""Aretheretoolsandprocedureswithtolerancelimitsinplaceforfront-to-backregistrationverificationduringtheartworksetup? IsidentifiedasacriticalSPCparameter?在底片設(shè)計階段，是否確認了前后對準度的工具/制程最大公差？是否被定義為關(guān)鍵SPC參數(shù)？""Isthefronttobackverifiedduringthisprocess?在這些制程是否對上下對準度進行確認？""Isthemaximumnumberofpermissibleexposuresdocumentedwithatotrackthenumberofexposures?可允許的最大曝光次數(shù)是否有文件規(guī)定并有相應的系統(tǒng)對其跟蹤？""Isthereanevidencethatthenumberofexposuretimesofworkingismonitoredandtheartworkisnotbeingusedbeyonddocumentedlife?限？""Isthemaxholdingtimebetweenexposeanddevelopdocumentedandfollowed?曝光和顯影之間是否文件規(guī)定最大的靜置時間并有按照此要求執(zhí)行？""Istheirapre-startupchecklistfortheDESline?Isitcurrent(completelyfilledin)?DES線是否有預啟動點檢表？是否已經(jīng)進行（有完整地填寫）？""IsthereanevidencetodemonstratethatallchemicalsaremonitoredandcontrolledaslistedinWI?是否能證明所有的化學品有進行監(jiān)控并有管控WI清單？""Areallin-processWIPandmaterialsproperlyidentifiedcontrolled indesignatearea?所有的制程上WIP與材料是否有定義并管控在指定的區(qū)域？""AredefectivesandreworkschedulesdocumentedfortheDESlineandobjectiveevidenceexistthattheyarebeingfollow?DES行？""Isafirstarticlerunpriortoetchingthelottoconfirmetchersettingsandlinewidths?在批量蝕刻前是否先進行首件確認，以保證蝕刻機設(shè)備與線徑？""Istheetchunifomitymonitoredatleastmonthlyandrecordsmaintainedasaqualitydocument?是否至少定期稽核一次蝕刻站并有相應的維護記錄作為品質(zhì)文件？""Aretheetcherconveyorspeedsdefinedanddocumentedbycopperweight/thickness?蝕刻機運作速度是否有規(guī)定并且有文件規(guī)定銅重量/厚度？""Isthefiltrationsystemadequate? What'sthecleanfrequencyandfrequency?過濾系統(tǒng)是否完善？清潔頻率與更換頻率是多少？""Aretheredocumentedmaximumfinalrinsewatercontaminationlevels,rinseflowratesandaretheseverifiedbyconductivitymeasurements?是否有文件規(guī)定最大水洗污染水準，水洗流動率與對傳導性進行確認？""ArethecoresobservedcomingofftheDESlineclean,dryandstainfree?是否有專門的對DES線清潔，烘干與無沾污進行檢驗？""Doesthestrippingmodulecontainafilteringsystemfortheremovalthedryfilmresist?剝膜機是否有過濾系統(tǒng)以去除干膜膜屑？""Areseperatorsusedtoseparateeachcore(signals&power/grounds)topreventscratches?是否有作業(yè)員單獨操作每個重要項目（信號，電能，地面）以防止刮傷？""Arethereidentifiedscheduleofcleaningtheseperaors?是否規(guī)定作業(yè)員的清潔計劃？""Isthereasysteminplacetoidentifywhichlinewidthstobemeasuredonacore?現(xiàn)場是否有系統(tǒng)規(guī)定主要測試哪條線徑？""Arelinewidthmeasurementfrequencydocumentedandisthefrequencyaminimumofthefirstcore,middleandlastcoreoffthelineinthelot?是否有文件規(guī)定線徑測試的頻率？"Subsectionscores部分得分Section6-AOIofinnerlayer 外層AOI"IsAOIperform100%inspectionforallsignal所有層數(shù)是否100%進行AOI檢測？""AreallWIPproperlyidentifiedandplaceinthedesinatedarea?所有的WIP是否有相應的規(guī)定并放置在指定的區(qū)域？""Arethepower/groundlayerinspectedperhistoricalstatisticssamplingplan?是否對能源/接地層進行檢驗并按照抽樣計劃定期統(tǒng)計？""AretheAOIprogramsdatabaseoncustomer'sdataandareallthecriticalAOIsettingsandprogramsestablishedbyEngineering?AOIAOI序？""DoestheAOIprogramhaveappropriateparametersprogramedtocoverminimumlinewidths,minimumspacing,dishdowns,etc?AOI程序是否有相應的參數(shù)，其涉及到最小線徑，最小間距，等？""IsastandarddefectboardusedtoverifyeachAOImachineiscatchingalldefectsatthebeginningofeachshift?AOI不良？""IsthereasysteminplacetonotifytheImageAreaforfirstarticleswithrepeatdefects?現(xiàn)場是否系統(tǒng)要求干膜首件發(fā)現(xiàn)重復不良時作出相應的通知？""IfexcessrandomdefectsaredetectedonalotisthisinformationimmediatelyfedbacktotheDESoperationforreviewandaction?i.e.excesscopper,nicks,shorts,opens?若一批內(nèi)出現(xiàn)了各種不良，此信息是否立即反饋給DES作業(yè)員并審核其作業(yè)動作？例如：殘銅，線路缺口，短路，斷路？""IstheAOIdefectverificationperformedonseparateverificationstationsanddefectdatacollectedandreportedinameaningfulAOI"Arerepairedpanelsre-AOItoconfirmalldefectswerefoundandrepaired?AOIOK？""AreyieldstrackeddailyatAOIandfeedbacklooptoI/Lprocessimprovementteamestablished? Arefirstpassyieldandfinaltargetsdefined?AOI站的產(chǎn)率是否每日進行跟蹤并及時反饋給I/L制程建立相應的改善小組？是否對直通率與最終生產(chǎn)率目標進行定義？""Arecorrectiveactionstakenifyieldsfallbelowtarget?若產(chǎn)量低于目標，是否采取相應的改善措施？""Isparetoanalysisusedtodeterminethetopdefects? Iseffectivecontinuousimprovementusedtoeliminatetopdefects?是否針對最高不良項目有要求使用柏拉圖進行分析？是否采取持續(xù)有效的改善方法以減少最高不良？""DoesthereworkinstructioncomplywithSynapticsSpecandIPCspecification?重工指導書是否符合synaptics規(guī)格與IPC規(guī)范？""Isthereclearinstructiontoscrapthepartsifmorethanthreeopencircuitfoundatrework?是否有明確的說明若重工時超過3條線路斷路，則報廢？""Isthetapetestandresistancemeasurementperformedontheweldedtracestoensurethereliabilityofrepair?是否針對已經(jīng)焊接的線路進行膠帶測試，以確保修補板的信賴性？"Subsectionscores部分得分Section7-Lamination 壓合"IsthereevidenceexistthattheOxideChemistrysupplierhasauditedthelineinthepreviousthreemonths?Ifso,wereactionstaken?3采取了相應的措施？""HaveDOEsbeenconductedtoverifytheoptimumoxidethicknesstoensurenodelaminationafterthermalstresstest?是否有進行DOE確保最好的棕化厚度以保證在熱壓測試制程發(fā)生分層"Areallin-processWIPandmaterialsproperlyidentifiedandcontrolled indesignatearea?所有在制品WIP與材料是否有定義并管控在指定的地方？""Isthemicroetchratemonitored?IsitunderSPCcontrolwithcalculatedcontrollimitsandarethecharts&actionscurrent?是否對微蝕率進行監(jiān)控？其是否有SPC圖管控并有正在進行的措施？""AreoxidebondstrengthtestperformedforallmaterialtypesforeachoxidelineusedonSynapticsProductonaweeklybasis?synaptica一次測試？""Aretheoxidechemistriesonaauto-dosingsystem?棕化藥水是否有定量給料系統(tǒng)？""IsDIwaterusedforrinses?是否使用DI水進行水洗？"Arethecoresexitingthemachinedryandstainfree?機器是否干燥并無污染？"Isthereanevidencethatblackoxidethicknessiswellcontrolled?是否能證明黑化厚度有很好的管控？""Aretheoxidedpanelsuniformincolor,appearanceandfreeofscratches/handlingdamage?氧化板是否顏色統(tǒng)一，外表無刮傷/或操作導致?lián)p壞？""Isioniccontaminationtestconductedonce/shiftasdefinedintheSynapticsspecification?離子污染測試是否按照synaptics規(guī)范要求每次換班執(zhí)行一次？""Arecoresreworkedatoxide?Ifso,isthereadocumentedreworkprocedurewiththemaximumnumberofreworksestablished?氧化線是否重工？若有重工，是否有文件規(guī)定最大重工次數(shù)？""Isthelay-updoneinacleanroomwithadequatetemperatureandhumiditycontrol?疊合線無塵室是否有相應的溫度與濕度管控？""Arethereestablishedhold-timesforoxidecoresinthalayupoperation?是否規(guī)定氧化線-疊合作業(yè)的靜置時間？ ""Areallin-processWIPandmaterialsproperlyidentifiedcontrolled indesignatearea?所有在制品WIP與材料是否有定義并管控在指定的地方？""Isthereaprocedureinplacetoinsurethestack-upisperformedperlayupprovidedandapprovedbySynaptics?現(xiàn)場是否有文件以確保每對預疊有按照synaptics承認的要求執(zhí)行？""Isthematerialprofiledoneregularlytoensuretheactualcooldownratenotexceed5degC/minute? Whatistheheatriseandcooldown是否定期檢查以確保實際降溫率不超過5度/分？溫度升溫與降溫速率是多少？""Aresteelplatescleanedforeachcycleandpolishedperiodically?Isthethicknessofthesteelplatecheckedregularly?每批鋼板是否定期清潔并打磨？鋼板的厚度是否定期檢查其厚度？""Isthereanevidencethatlaminationpressplatenflatness/parallelismischeckedaminimumofonce/sixmonths?是否能證明壓合平臺是否平整/1-6"Isboardthicknessmeasuredafterlaminationonallpanelsorappropriatesamplesizeatamin5pointsoneachpanel?壓合后的板厚是否進行抽樣檢驗,對每PNL至少檢驗的5個點？""IsthereX-raypunchwithaccuracycompensationdesignforcontrol?X-RAY沖床是否管控對準度的設(shè)計補償精確度？""Isthereadocumentedqualityinspectionprocedureforresinspotsonlaminatedpanels?是否有品質(zhì)檢驗程序文件對壓合板數(shù)脂沾污進行定義？""IstheTganddeltaTgcheckedweeklyforallmaterialtypesusedforSynapticsproductoneachlaminationpress?所有用于synaptics型號的板材，是否每周對壓合產(chǎn)品檢測一次TG與△TG？""Doesthereexistadocumentedaccept/rejectcriteriaatpre-drillformisregistration?是否有文件規(guī)定X-RAY鉆孔對準度的接受/判退標準？""Isthereadocumentedroutinedimensionalmeasurementconfirmationperformedonthex-raypre-drillmeasurementsystem?X-RAYSubsectionscoresSection8-Drilling 鉆孔"Doesthedrillingmachinehavebrokenbitandwrongbitsizedetectioncapability?鉆孔機是否有破損鉆咀與不良鉆咀尺寸鑒定能力？""Doesthetravellerclearlydefineallthedrillingparametersincludingstackheight?鉆孔機是否能夠清楚地定義鉆孔參數(shù)，包括堆疊厚度？""Isthedrillingprogramcheckedpriortobeingreleasedforproduction?是否在開始生產(chǎn)國產(chǎn)前，對鉆孔程序進行檢驗？""Isthereevidencetodemonstratethatspindlerun-outiswellcontrolled?是否能證明鉆軸偏移管控良好？""Isthestackheight,maximumhitperdrillbit,andfeedsandspeedsasafunctionoflaminatetype,boardthickness,layercountandholecontrolledproperly?堆疊高度，每鉆咀的最大鉆次，進刀速度是否對板材類型，板厚，曾數(shù)，與孔尺寸進行管控？""Aredrillbitregistrationcheckedbycross-sectionorX-ray? Whatisthefrequency?是否通過切片或X-RAY對鉆咀對準度進行檢驗？頻率是多少？""Doactionplansexistforinvestigatingandreducingbrokenbits?Doesobjectiveevidenceexistthatthisisincontrol?是否對鉆咀破損有調(diào)查改善計劃并減少了不良次數(shù)？是否有客觀證據(jù)證明已經(jīng)有管控此項？""Isthereadocumenteddrillrework/repairprocedurewithqualitychecks?是否有文件規(guī)定鉆孔重工/修補程序并有相關(guān)品質(zhì)點檢表？""ArePCB'swithmissingholesplacedbackonthedrillmachineanddrilled?所有PCB漏鉆孔位于鉆孔機臺面上已經(jīng)鉆過的位置？""Areresharpeneddrillbitinspectedandidentifiedpriortouse?再次研磨的鉆咀是否在使用前進行檢驗與確認？""Arethemaximumnumberofre-sharpensdocumented&controlled?是否有文件規(guī)定并對最大研磨次數(shù)進行管控？""AreAluminumplatesinspectedfordentsandscratchesbeforeuse?在使用之前是否對鋁板進行檢驗，以確保無凹陷與刮傷？""Areoutputboardsatthebottomofeachspindleinspectedontheholesize&location,holeregistrationandholequantityetc?每軸底部的板子是否檢驗其孔尺寸，孔位，孔對準度與孔數(shù)量等？""IsthereageneralinspectionprocedurewithDrillingaccuracy,HoleHolequantity,HolelocationandCoppersurfaceappearancedefined?對鉆孔精確度，孔徑，孔數(shù)量，孔位與銅箔表面確認，是否有相應的檢驗程序？""Aredrillmachinescapabilitydataforholepositionaccuracytraceableforeachmachineandspindle?鉆孔機孔位對準度能力數(shù)據(jù)是否對每臺機器/每軸進行跟蹤？""Aredrillmachinescapabilitydataforrunouttraceableforeachandspindle?鉆孔機偏移度是否追蹤到每臺機器/每軸？""IsregistrationmonitoredbyPerfectTestmachineorX-raycheckafterDrilling?X-RAY"IsSPCusedinDrillingprocess?鉆孔制程是否使用SPC？""Areallpassed/rejectedboardsproperlylabeledandsegregatedtomixingormissing?所有的PASS/REJECT板是否貼有相應的標簽以避免混料或遺失？""Doesall inprocessWIPandmaterialsbeproperlyidentifiedcontrolled?所有的WIP制程是否有相應的定義并進行管控？""IsthereaSPCcontrolimplementedandcontrolchartupdatedforcriticalparameters?是否有SPC管控并有最近更新關(guān)鍵參數(shù)管控？""Arerelevantcorrectiveactionstakentowardalltheoutofcontrolpoints?所有超出管控的項目是否有相應的改善對策？"Subsectionscores部分得分Section9-Electroless 化學沉銅"Isthereapre-startupchecklistfortheDeburrline?Isitcurrent(completelyfilledin)?去毛刺線是否有啟動前點檢表？是否已經(jīng)運行（完整填寫）？""Arethereairknives,fluidheads&ultrasonicsonthedeburrmachine?去毛刺機器是否有風刀，流動性&超聲波？""Areallin-processWIPandmaterialsproperlyidentifiedcontrolled indesignatearea?所有在制品WIP與材料是否有定義并管控在指定的區(qū)域？""Isaholeinspection/checkerusedafterdeburrforpluggedholes?Ifso,arethedatausedforcontinuousimprovementactivities.在去沖孔孔內(nèi)毛刺后，是否檢驗孔？若有，是否有持續(xù)改善的資料？""Arethesurfaceoftheboardsandholescompletelydryafterdeburrprocess?去毛刺后，板面與孔是否完全干燥？""Isthereapre-startupchecklistfortheDesmearline?Isitcurrent?去毛刺線是否有開機點檢表？目前是否運行？""Areallin-processWIPandmaterialsproperlyidentifiedcontrolled indesignatearea?所有在制品WIP與材料是否有定義并管控在指定的區(qū)域？""Arethetemperatures,pumps,bathcondition,tanks/sumpsandprocesstimesonthelinewithintheprocessspecifications?生產(chǎn)線上的溫度，抽水機，槽液條件等是否管控在制程規(guī)范內(nèi)？""Isthereanevidencethatchemicalanalysisisperformedperiodically?是否能證明化學藥水分析有定期完成？""Isthereapre-startupchecklistfortheelectrolessline?Isitcurrent(completelyfilledin)?化學沉銅線是否有開機點檢表？目前是否運行（完整填寫）？""Areallin-processWIPandmaterialsproperlyidentifiedcontrolled indesignatearea?所有在制品WIP與材料是否有定義并管控在指定的區(qū)域？""Isbacklightinspectionperformedtocheckthecoverageoftheelectrolesscopperincludingbothsidesofthehole?是否檢查化學沉銅的孔兩面的背光？""Isdummy-platingperformedaspartofthestart-upprocedurebeforeelectrolesscopperplatingproduct?化學沉銅在開始生產(chǎn)前是否有進行是試鍍？""Isthereadocumentedqualityconformanceprocedurewithaccept/rejectcriteriaforelectrolessplatinglinemalfuctions(hoist,time,temperature,eruptions)toinsurethequalityoftheproductinthelineatthetimeofmalfunction?化學沉銅線生產(chǎn)是否有規(guī)定的品質(zhì)確認程序的判定接受/判退標準。（提升，時間，溫度，等）以確保線上的生產(chǎn)品質(zhì)？""Isthereanactivecontinuousimprovementteamforplatingvoidsintheelectrolesscopperoperation?化學沉銅是否對電鍍空洞有積極的持續(xù)改善小組？""IsSPCusedforDesmearandElectrolessprocess? Isthecorrectiveactiontakenfortheoutofcontrolstatus?去膠渣與化學沉銅制程是否使用SPC？超出管控要求時，是否采取相應的改善措施？""Aretheplatingcurrentandprogramsuseddocumentedontraveler?天車電鍍電流與程序是否有規(guī)定的文件？""IsincomingwatertestedwithPHandorganics?新增加水是否測試PH與有機物？""Isthecontaminationoftheplatingtankmonitoredregularly?電鍍槽污染是否定期進行監(jiān)控？""Isvibrationused? Howoftenisthevibrationchecked?是否對其攪拌？攪拌確認頻率是多少？""Arefiltersmanagedproperly? Cleanfrequency,renewfrequency?過濾器管控是否恰當？清潔頻率，更新頻率是多少？""Isthereanestablishedcarbontreatmentschedulewithamaximumfrequencyoftreatingeachplatingtankeverysixmonths?每個電鍍槽最大處理頻率為每6個月一次，是否建立碳處理計劃？""Arecross-sectionsperformedasanin-processplatingcontrol?制程電鍍管控是否有進行切片確認？""Isthereadocumentedqualityconformanceprocedurewithcriteriaforplatinglinemalfuctions(hoist,time,temperature,eruptions)toinsurethequalityoftheproductinthepress?電鍍線生產(chǎn)是否有規(guī)定的品質(zhì)確認程序的判定接受/判退標準。（提升，時間，溫度，等）以確保線上的生產(chǎn)品質(zhì)？""Areplatingdistributionsperformedoneachplatingtankonamonthlybasis?是否每月進行一次電鍍槽藥液添加？""Isthereadocumentedallowablereworkprocedurewithappropriatequalitychecks?相應品質(zhì)檢驗是否有文件規(guī)定允許重工？""Ifproductisreworked,isthereworkdocumentedonthetraveler,doesthereworkedproductreceiveappropriatere-inspectionandtesting?Subsectionscores部分得分Section10-Outerlayer外層"Isthereapre-startupchecklistfortheprecleanline?Isitcurrent(completelyfilledin)?前處理線啟動時是否有點檢表？是否已經(jīng)運行（填寫完整）？""Isthereobjectiveevidencethatthescrub/precleanchemistriesarebeinganalyzedbythelaboratoryonthedocumentedfrequency?是否能證明有文件規(guī)定實驗室有對刷磨/前處理化學藥水分析，并規(guī)定其分析頻率？""Areallin-processWIPandmaterialsproperlyidentifiedcontrolled indesignatearea?所有制程WIP與材料是否有相應的定義并管控在指定的區(qū)域？""Arethepanelsasobservedcomingofftheprecleanlineclean,dryandstainfree?前處理后，是否觀察板面有清潔度，干燥度與無污染？""Isthecleanroomwellcontrolledbytemperature,humidityandparticleswhichmeet10KMax.requirementandoutofcontrolnotification?objectiveevidence.無塵室的溫度，濕度，塵埃粒子是否管控良好，其符合10K最高要求，并且，超過規(guī)格時有相應通知？審核客觀證據(jù)。""Isthecleanroompositivepressuremonitoredonaregularbasiswithalarmsforoutofcontrolnotification?無塵室壓力是否管控良好并且當超過管控范圍時有報警系統(tǒng)？""Areallin-processWIPandmaterialsproperlyidentifiedcontrolled indesignatearea?所有制程WIP與材料是否有相應的定義并管控在指定的區(qū)域？""AretheresistlaminationandexposureareasinthecleanroomutilizingyellowlightinganddoallexteriorwindowshaveUVblockingfilm?UVresistarestoredintemperatureandhumiditycontrolAlso,inventoriedunderFIFOwithexpireddatecontrol?是否能夠證明所有的干膜/或濕膜均管控在相應的溫度/濕度范圍之內(nèi)？并且，有先進先出過期日期管控目錄？""IsthetemperatureofthePCBpanel/laminationrollercheckedandverifiedusingtheinfraredmeterattheentrancetothedryfilmlaminator?PCB/壓合滾輪進行紅外線確認？""Isthereinspectioncriteriaappliedfordryfilmlaminationdocumentedpass/failcriteria?(eg,bubble,tensionforce)干膜壓膜是否有規(guī)定的檢驗標準以判定PASS/Fail？（例如：氣泡，張力）""Areresistdefectivepanelsduetothelaminationorcoatingprocessfullyexposedbeforeresistremovali.e.stripped?壓膜或涂布制程在去膜前的不良板是否在去膜前（例如：剝膜）完全曝光？""IstheartworkcleanedafterdefinedexposuretimesusingtackyReviewtheconditionofthetackyrollers.在確定曝光次數(shù)后是否使用粘塵滾輪對底片進行清潔？審核清潔滾輪狀況？""ArefirstarticlesprocessedthroughOuterlayerDevelop&AOIpriortoexposingtheremainderofthelot?Isthefronttobackverifiedduringthisprocess?AOI度？""Isthefront-to-backregistrationonlayersmeasuredandcontrolled?是否測試并管控層間上下對準度？""Isthemaximumnumberofpermissibleexposuresdocumentedwithatotrackthenumberofexposures?可允許的最大曝光次數(shù)是否有文件規(guī)定并有系統(tǒng)對曝光次數(shù)進行跟蹤？""Istheartworksegregatedanddestroyedafterthemaximumnumberofexposureshavebeenreached?當?shù)灼_到最大曝光次數(shù)后是否隔離并處理掉？""Isthemaxholdingtimebetweenexposeanddevelopdocumentedandfollowed?曝光與顯影之間的靜置時間是否有文件規(guī)定并有按照其要求執(zhí)行？""Isthereapre-startupchecklistforthedevelopline?Isitcurrent(completelyfilledin)?顯影線是否有啟動前有點檢表？目前是否已經(jīng)執(zhí)行（完整的填寫）？""Isafirstarticlerunpriortodevelopingthelottoconfirmdevelopersettingsandlinewidths?是否在批量顯影前做首件以確認顯影設(shè)備與線徑？""Aretheredocumentedmaximumfinalrinsewatercontaminationlevels,rinseflowratesandaretheseverifiedbyconductivitymeasurements?是否有文件規(guī)定最大最終水洗污染水準，水流率與傳導性測試？""Arethepanelsobservedcomingoffthedeveloperlineclean,dryandfree?顯影線后是否對板面檢查清潔度，干燥度，與無污染度？""Isthereasysteminplacetoidentifythelinewidthstobemeasuredapanel?現(xiàn)場是否有系統(tǒng)對板面線徑進行測量？""Areallrepairedboardsidentifiedfortraceability?所有的修補板是否有規(guī)定并可以追蹤？""Isthereadocumentedmaximumholdtimeforpanelswithlaminatedphotoresistbeforecopperplating是否有文件規(guī)定干膜壓膜到鍍銅之間的最大靜置時間？"Subsectionscores部分得分Section11-AOIofOuterlayer外層AOI"Is100%AOIperformedonoutlayer? IfNo,what'sthesamplesize?外層是否100%進行AOI？若沒有，抽樣頻率是多少？""Areallin-processWIPandmaterialsproperlyidentifiedcontrolled indesignatearea?所有在制品WIP與材料是否有定義并管控在指定的區(qū)域？""IsthereasysteminplacetonotifytheImageAreaforfirstarticleswithrepeatdefects?當影像轉(zhuǎn)移區(qū)首件重復發(fā)現(xiàn)不良時是否有通知系統(tǒng)？""IstheAOIdefectverificationperformedonseparateverificationstationsanddefectdatacollectedandreportedinameaningfulmanner?AOI不良確認是否有獨立的確認站，收集不良數(shù)量并進行有意義的報告？""Isthereadocumentedprocedureidentifingthemaximumnumberofrepairsallowed,includingbutnotlimitedtooweldingopens,cuttingoutandexcesscopperspots,etc?是否有文件規(guī)定允許修補的最大次數(shù)，包括但不限于OPEN焊接，處理短路或殘銅等？""Isthereasetlimitofno.offailurethatthelotshouldreviewedbyaMRBteam?是否設(shè)置不良數(shù)量限定，以使MRB小組審核？""Arerepairedpanelsre-AOItoconfirmalldefectswerefoundandrepaired?AOI"Areallrepairedboardsidentifiedfortraceability?修補的板子是否可以確定其跟蹤性？""AreyieldstrackeddailyatAOIandfeedbacklooptoO/Lprocessimprovementteamestablished? Arefirstpassyieldandfinaltargetsdefined?AOIing與最終達成率進行定義？""Arecorrectiveactionstakenifyieldsfallbelowtarget?若生產(chǎn)率低于目標是否采取改善措施？""IsgoldenboardsusedtochecktheAOImachinebeforetheinspectioneachshift?在每次換班前是否用AOI機器檢驗鍍金板？""Isprateoanalysisusedtodeterminethetopdefects? Iseffectivecontinuousimprovementusedtoeliminatetopdefects?針對已經(jīng)確定的最高不良項目是否有柏拉圖進行分析？是否使用有效的改善對策以減少不良？""Doesthereworkinstructionspecifyweldingconditionsandnumberofwelds?ForSynapticsproductisthisproceduredefinedbasedonIPC-7721重工指導書是否規(guī)定焊接條件與焊接次數(shù)？SynapticsIPC-7721定義？""Isthetapetestandresistancemeasurementperformedontheweldedtracestoensurethereliabilityofrepair? Isthereanycontrolledthenumberofwelds?是否對焊接處進行膠帶測試或阻抗測試以確保修補后的信賴性？焊接次數(shù)是否有管控？"Subsectionscores部分得分Section12-Plating電鍍"Isthereapre-startupchecklistfortheelectrolyticcopperplatingIsitcurrent(completelyfilledin)?電鍍制程啟動是否有點檢表？是否已經(jīng)執(zhí)行（完整的填寫）？""Dotheplatingcurrentandprogramusedmatchthedesignandtraveler? WhatistheASFrangeusedduringplating?WhodeterminesHow?電鍍電流與程序是否符合設(shè)計要求？電鍍時的ASF范圍是多少？誰確定ASF？如何確認？""Isthecopperplatingprocessanelectrolyticacidcopperplatingsystem?電鍍站是否有酸解電鍍銅系統(tǒng)？""Isdummy-platingperformedaspartofthestart-upprocedurebeforeplatingproduct?在電鍍前是否作為啟動程序執(zhí)行試鍍？""Isallin-processWIPandmaterialsproperlyidentifiedcontrolled indesignatearea?WIP"Isallchemistryutilizing(DI)water?化學藥水是否使用DI水？""Istheiranestblishedschedulefortheanode,bussbarsandcablesmaintenance?Isitcurrent?是否建立陽極，電鍍條魚電纜的維護計劃？是否已經(jīng)運行？""Isthefilterbagcleanedandcheckedperiodicallytoensurenopluggingandbroken?是否定期對過濾袋進行清潔與檢驗以確保無堵塞于破損？""Isthereanestablishedcarbontreatmentschedulewithamaximumfrequencyoftreatingeachplatingtankeverysixmonths?6followedbyaclosedloopcorrectiveaction?是否通過切片檢驗PTH與小導通孔孔壁狀況，并有相應的改善對策跟蹤？""Isthe specificationforcopperthicknessdocumentedontheandotherqualitydocuments?銅厚是否有規(guī)定的規(guī)范？""Isthereafeedbacklooptopre-productionengineeringtoprovidesizedatatoinsuretheholesizesarecenteredonnominalandhaveagoodCpk?前工程提供的孔徑是否有相應的反饋跟蹤以確?？讖降闹行闹嫡２⒂泻芎玫腃PK？""Areplatingdistributionsperformedeachplatingtankonamonthlybasis?每個電鍍槽是否每月進行藥水添加？""Arethermalstressedcross-sectionsperformedasanin-processcontrol?制程電鍍管控是否有熱應力切片試驗？""Isthereanevidencethatexpirationdateofallwetmaterialsarecontrolled?是否能證明所有的潮濕材料的過期日期有很好的管控？""IsthereanevidencethatplatedthroughholereliabilitytestingisconductedonperiodicbasisthatmeetstherequirementsinSYNAspecification?是否能證明孔德信賴性測試由定期執(zhí)行以符合syna規(guī)范要求？""Isthereadocumentedallowablereworkprocedurewithappropriatequalitychecks?是否有文件規(guī)定可以重工的程序與相應的品質(zhì)檢驗要求？""Ifproductisreworked,isthereworkdocumentedonthetraveler,doesthereworkedproductreceiveappropriatere-inspectionandtesting?"AreDumpandRemakeschedulesdocumentedforthestrip-etch-stripandobjectiveevidenceexistthattheyarebeingadheredtoo?報廢與重工計劃是否規(guī)定要求有剝膜-蝕刻-剝膜的客觀證據(jù)？""Istheiramanifoldnozzlelayout&conveyorscheduleavailableandisitusedtovalidatecorrectequipmentsetup?是否有噴嘴設(shè)計圖/轉(zhuǎn)運計劃并且其用于改善設(shè)備布局？""Areallin-processWIPandmaterialsproperlyidentifiedcontrolled indesignatearea?所有在制品WIP與材料是否有相應的定義并管控在指定區(qū)域？""Isthefiltrationsystemadequate? What'sthecleanfrequencyandfrequency?過濾系統(tǒng)是否完善？其清潔頻率與更新頻率是多少？""Isafirstarticlerunpriortoetchingthelottoconfirmetchersettingsandlinewidths?在批量蝕刻前是否進行首件與確認蝕刻機設(shè)備與線徑？""Aretheredocumentedmaximumfinalrinsewatercontaminationlevels,rinseflowratesandaretheseverifiedbyconductivitymeasurements?是否有文件規(guī)定最大水洗污染水準？""Areslipsheetsusedtoseparateeachpaneltopreventscratches?每片板之間是否有分隔膠片以避免刮傷？""Isthereasysteminplacetoidentifythelinewidthstobemeasuredapanel?是否有系統(tǒng)要求對線徑的測量進行定義？""ArefinepitchSMTpadsizemeasuredandSPCutilized?SMTPAD是否測試其節(jié)距并適用SPC進行管控？""ArethepanelsobservedcomingofftheSESlineclean,dryandstainfree?SESSubsectionscoresSection13-GoldPlating 鍍金"Istheirapre-startupchecklistfortheprecleanlines?Isitcurrent(completelyfilledin)?前處理線是否有啟動點檢表？是否已經(jīng)運行（完整的填寫）？""Isthereobjectiveevidencethattheprecleanchemistriesareanalyzedbythelaboratoryonthedocumentedfrequency?是否能證明前處理化學藥水有被化驗室按照文件要求的頻率進行分析？""Areallin-processWIPandmaterialsproperlyidentifiedcontrolled indesignatearea?所有的在制品WIP與材料是否有相應的定義并管控在指定區(qū)域？""IsthereadocumentedprocessforselecttheplatingcurrentortomatchthedifferentGoldandNickelthickness?是否有文件規(guī)定電鍍電流或要求符合不同的電鍍金厚？""Doesthespraynozzlecheckedbeforeeachshiftoperation?在每班轉(zhuǎn)班前是否檢查噴嘴？""IsthereanevidencetodemonstratethatthePCBsurfacecleanlinessmonitoredandcontrolled?Waterbreaktest?是否能證明PCB表面清潔狀況有進行監(jiān)控與管控？是否有水不良測試？""Isafirstarticlesetuppanelruntoconfirmprocessparametertomeetingnickelandgoldthicknessandotherqualityparametersbeforeprocessingtheremainderofthelot?數(shù)？""Isthereadocumentedqualityconformanceprocedurewithaccept/rejectcriteriaforgoldplatinglinemalfuctions(chemistriesoutofspec.time,temperature,eruptions)toinsurethequalityoftheproducttheplatingline?是否有品質(zhì)合格品程序文件規(guī)定鍍金板的接受與判退標準。（化學藥水，時間，溫度等超出規(guī)格），以確保電鍍線品質(zhì)標準？""DoesthetravelerorotherprocessdocumentationspecifytheNickel/Goldthickness?是否有文件規(guī)定鎳金厚度？""Isthereadocumentedallowablereworkprocedurewithappropriatequalitychecks?是否有文件規(guī)定允許的重工程序和相應的品質(zhì)檢驗？""Isthetapetestperformedtomakesuretheadhesionofgoldplating?是否用膠帶測試確保鍍金的附著力？""IsX-raymeasurementusedtomeasureAu/Nithicknessmeasurement,Ifwhatmeasurement?X-RAY/"Howlongbetweencarbontreatments?碳處理之間的時間是多長？""IsporositytestperformedtoensureG/Fhavingveryfinedeposition?是否對板子進行多個孔測試以確保鍍金板很好的沉積？"Subsectionscores部分得分Section14-SolderMask防焊"Istheirapre-startupchecklistfortheprecleanlines?Isitcurrent(completelyfilledin)?前處理線是否有開機點檢表？其是否已經(jīng)運行（完整的填寫）？""Isthereobjectiveevidencethattheprecleaningchemistriesareanalyzedbythelaboratoryatthedocumentedfrequency?是否有客觀證據(jù)說明前處理化學藥水有被化驗室按照文件規(guī)定的程序進行分析？""Isthesoldermaskprecleanprocessbeingrunperthecurrentprocedure,i.e.thespeed,chemicalconcentration?防焊前處理是否按照程序進行運行，即，速度，化學藥水污染？""Arethepanelscompletelydry(heholes)aftertheairdryer?板子在熱風烘干后是否完全烘干（例如，孔）？""Isallin-processWIPandmaterialsproperlyidentifiedcontrolled indesignatearea?所有的在制品WIP與材料是否有相應的定義并管控在指定區(qū)域？""Istheirpositiveairpressurefromthecleanroomattheprecleanlineentranceintothecleanroom?在前處理線進口的無塵室到無塵室是否有很好的空氣壓力？""Istheirapre-startupchecklistforthesoldermaskcoaters?Isitcurrent(completelyfilledin)?是否有防焊涂布機的開機點檢表？是否已經(jīng)運行（填寫完整）？""Aretheboardsplaceintrayscanseparateboardsonebyonebutnotstack?板子是否可以一片一片通過而無堆疊？""Isallin-processWIPandmaterialsproperlyidentifiedcontrolled indesignatearea?所有在制品WIP與材料是否有相應的定義并管控在指定區(qū)域？""Istheviscosityofthesoldermaskafterpreparationcheckedtothequality?在檢驗前是否測試防焊的粘性以確保品質(zhì)？""Isthedateandtimethatthesoldermaskexpiresafterpreparationspecifiedonitscontainer?在準備相應的容器前是否確認防焊油墨有沒有過期？""Isthereevidencetodemonstratethatallsoldermasksarestoredintemperatureandhumiditycontrolenvironme