fgd海水升壓泵dv-ch16.5安裝-運(yùn)轉(zhuǎn)保養(yǎng)說明書

GNPowerKauswaganPower海水脫硫工程海水升壓SeawaterFGDAbsorber600×500DV-CH-16.5600×500DV-CH-16.5Horizontaldouble-suctioncentrifugal安裝?運(yùn)轉(zhuǎn)?INSTRUCTIONMANUALHitachiPumpManufacture(Wuxi) 20174April使用之前,請認(rèn)真閱讀該「說明書」,并請正確使用PleasecarefullyreadtheInstructionsbeforeuseanduseit請把該「說明書」,放在平時可以有效利用的地方，并保存好PleaseputtheInstructionsintheplacewhereitcanbeeffectivelyusedandkeepit.求請把該說明書放在負(fù)責(zé)運(yùn)轉(zhuǎn)及保養(yǎng)隨手可以拿到的地方，并靈活地利用。PleaseputtheInstructionsinwhichthenelinchargeoftheoperationandmaintenancecanconvenientlytakeandflexiblyuse.Inaddition,pleaserefertoanotherContractfortheguaranteeandcontractrelatedtothePleaserefertotheInstallationInstructionsfortheinstallationofwater該水泵的運(yùn)轉(zhuǎn)及保養(yǎng)為接受過有關(guān)該水泵的運(yùn)轉(zhuǎn)及保養(yǎng)的適當(dāng)教育·訓(xùn)練的人Thenelinchargeoftheoperationandmaintenanceofthewaterpumparetheswhohavereceivedthepropereducationaltrainingrelatedtotheoperationandmaintenanceofthewaterpump.信息和注意事項，運(yùn)轉(zhuǎn)，保養(yǎng)方法等指示，并正確使用。ThoroughlyreadtheInstructionsandotherrelevantaldatabeforetheoperationandmaintenanceandproperlyuseaspertheinformationandattentionsaboutthesafetyofthewaterpumpandtheinstructionsofoperationandmaintenance.UsuallyabidebyvariousdesignrequirementsscopesrecordedintheInstructionsMoreover,properlymaintainthepumptopreventthefaultoccurrence.按記載內(nèi)容的使用和動作等。因為有可能會造成機(jī)器的故障及人身。因上述原因而引起的機(jī)器故障及人身，本公司不負(fù)任何責(zé)任。PleasedonotimplementoperationsthatarenotrecordedintheInstruction,useortransformthesparepartsnotprovidedbytheCompanyoruseormovetheequipmentininconsistencywiththerecordedcontent,foritmaycausethemachinefaultoraldisaster.TheCompanyisnotresponsibleforanymachinefaultoraldisasterresultingfromthesaidreasons.銷點取得聯(lián)系或和下記單位(或本公司出差)聯(lián)系咨詢Ifthereisany prehensibleorunclearcontentandquestionsintheInstruction,youpleasecontactthenearestdealershipsubordinatedtotheCompanyorcontacttheunder-mentionedanization(orthenelonbusinesstripoftheCompany)forconsultation..取說明書和警告IftheInstructionsandwarninglabelattachedtothewaterpumparelostorcannotbeseenclearly,youpleasecontacttheCompanyandaskfortheInstructionsandwarninglabel對于在該說明書上所記載的內(nèi)容，其知識歸屬于本公司。無論是全部內(nèi)容還是部分內(nèi)容，如果沒有本公司的認(rèn)可，向第三者公開。TheIn lectualpropertyofthecontentrecordedintheInstructionsbelongstotheCompany.Regardlessofthewholecontentorpartialcontent,itcannotbedisclosedtothethirdpartywithoutthepermissionoftheCompany.InordertoperfectthecontentrecordedintheInstructions,Theinstructionssometimesbeamendedwithoutthebeforehandnotice.Inaddition,thestructuredrawingandsuchdrawingsattachedtotheInstructiononlyindicatethebasisofoperation,notalwaysaimedatthedeliveredproducts,andsomearecommonstandarddrawings.在發(fā)生無法運(yùn)轉(zhuǎn)或出現(xiàn)故障時，為了能夠迅速采取相應(yīng)的措施、在和進(jìn)行聯(lián)系時，務(wù)必Besuretoclarifythefollowingcontentwhencontactingusinordertorapidlytakerelevantmeasuresincaseofincapableoperationorfault.?產(chǎn)品銘牌的內(nèi)容或詳細(xì)的規(guī)格(設(shè)備名，機(jī)器名，制造，容量，型式，制造日期等?Thecontentorproductnameplateordetailedspecifications(equipmentmachinename,manufacturingnumber,capacity,typeandmanufacturingdate,?異常內(nèi)容(包括發(fā)生異常前后時的情況，過去的運(yùn)轉(zhuǎn)·保養(yǎng)履歷等，盡可能詳細(xì)地告知?Abnormalcontent(includingtheconditionbeforeandaftertheoccurredandthepreviousoperationandmaintenancerecordswhichshallbetoldasdetailedlyaspossible)?聯(lián)系時請和下記單位聯(lián)系?Pleasecontacttheunder- HWP的郵政HWPHWP 無錫新區(qū)鴻山鎮(zhèn)機(jī)光電裝備工業(yè)圓區(qū)鴻運(yùn)路7號No.7,HongyunRoad,MechanicalandElectricalEquipment IndustrialHongshanTown,WuxiNewHWPHWPofficialHitachiPumpManufacture(Wuxi)Co.,HWPHWPSales-HWPHWPQuality-關(guān)于的查After-salesservicePleaseinquiretheafter-salesserviceofwaterpumpfromthe anizationthatyoubuytheproductorHitachiPumpManufacture(Wuxi)Co., PleasetakemorecareofthewaterpumpinThelong-termreliabilityoftheequipmentcomesfromthemaintenanceofthe，由日立泵制造（無錫HitachiPumpManufacture(Wuxi)Co.,.isresponsiblefortheafter-salesserviceupondelivery.Assignexperiencedservice nelfromthenearestservicenetworkstationtoserveclientswithprecisetechnology,andtherefore,pleasecontacttheunder-mentionedaddressfor信息，注意事項及使用方法，正確地使用。該說明書按照安全注意事項的等級劃分為「「警告」及「注意BesuretothoroughlyreadtheInstructionsandother panyingmaterialsbeforetheoperationandmaintenance.Properlyusetheequipmentasperinformationaboutthesafetyofoperationandmaintenance,attentionsandusemethods.TheInstructionsisdividedinto「Danger」,「Warningand「Attention」asperthegradingofsafety表示的定義Indicated:WarningBeusedfortheassumptionofpossibleoccurrenceofextremelydangerousconditionsduetomisoperationorpossibledeathorsevereinjury.警告:用于設(shè)想因操作，有可能會出現(xiàn)或重傷的警告Beusedfortheassumptionofpossibleoccurrenceoddangerousconditionofdeathorsevereinjurydueto注意Beusedtotheassumptionofpossibleoccurrenceofdangerousconditionofminorinjurydueto注意注※ 注※ThecontentrecordedintheAttentionmayrelatetodeathandsevereinjuryasperdifferentconditions.注意Therefore,pleasedoabideby注意:用于設(shè)想因操 ，有可能會發(fā)生僅僅是物品的損BeusedfortheassumptionofpossibleproductdueduetoThesesafetyattentionsaretheproposaltothesafetyofHitachiwater視這些安全方面的注意事項而引起的，日立公司不負(fù)任何責(zé)任。Pleaseestablishthesafetymeasuresasperthevariouslaws,decreesandrulesforthesafeoperationandmaintenanceofthemachineandequipment.HitachiCompanywillnotberesponsiblefortheconsequencesresultingfromtheignoranceofcustomersaboutthesafetyThefollowingdangersignsonlyinvolvethewaterpumpofHitachiCompany.Theconditionsofdeathorsevereinjurymayoccurifthesewarningarenotabodeby.Andthesequenceofthesewarningisnotthesequenceofthedegreeofimportance.Allitemsareveryimportant.(注:適用項目Applicable:不適用項目Nonapplicable貨物的接收、搬運(yùn)與保Reception,transportandstorageof作業(yè)，應(yīng)由持有執(zhí)照或有資格的來進(jìn)行。如果起重機(jī)的操作以及掛鉤作業(yè)不正確的話，有機(jī)器落下引起或負(fù)重傷的。Liftonthegravitylineinusingthecranetoliftthemachine.Also,theoperationofcraneandhookshallbeconductedbythe nelwith orqualification.Themachinemayfalldowntocausethedangerofdeathorsevereinjuryiftheoperationofcraneandhookisincorrect.損壞，以致使水泵落下，導(dǎo) 或負(fù)重傷 Pleasedonotusetheliftingringsonthesorthertureontheribreinforcedbartoliftthewholeequipmentofthewaterpump.Thiswillresultinthedamageoftheliftingringortheribreinforcedbartoleadtothefallingofwaterpumpandthedangerofdeathorsevereinjury.carryoutwaterstoptreatmenttodischargethewaterandthendosomecleaning,asforthecleaningofsuctionsump.Theaccidentmayoccurduetotheimmersionifthereisenoughwaterstoptreatment. lymeasuretheoxygenconcentrationbeforecleaning.Whentheoxygenconcentrationislessthan18%,theforceddraughtfanshallbeusedtosupplyoxygenandtheoxygenmaskshallbeworn.Theaccidentcausedduetooxygendeficitisour 為有發(fā)生因硫化 而引起事故 Ifthereispossibilityofproductionofhydrogensulfide,measuretheconcentrationofhydrogensulfidetoassuresafety.Whenmeasuring,besuretoputonprotectivegearsandhaveanassistantobservetheconditiontopreventhydrogensulfidepoisoning.Pleasewearhelmetandsafetyshoesandsoonincleaning工地安裝Site更換軸封部(機(jī)械密封的滑動材)時，一定要在水泵停機(jī)，而且 Thereplacementoffillerofshaftsealing(theslidingmaterialsofmechanicalsealing)shallbecarriedoutwhenthewaterpumpshutsdownwithoutanywaterinthepump.Then,theprotectivemeasuresshallbetakentoavoidtriggingthestartingswitchduetoinattention. 轉(zhuǎn) Pleasedonottouchtherotorwhentheequipmentstartsoroperates.Thereistheriskofinjuryofbeingcaughtupintherotor. ，有導(dǎo) 的可能Pleasewearprotectivetoolsorearplug(noiseabove80Db(A))inoperatingaroundthewaterpumpwhichisinoperation.Thelong-timeexposuretomachinenoisemayresultinthehearingdisorderoftheworking 拆卸與裝DisassemblyandStoptheoperationofwaterpumpbeforedismountingthepacking如果在水泵運(yùn)轉(zhuǎn)狀態(tài)下更換軸封部密封材,有被卷入轉(zhuǎn)子內(nèi)，導(dǎo)致負(fù)傷的 Ifsealmaterialsofshaftsealarereplacedunderoperativeconditionsofpump,theremaybepossibilityofgettinginjuredforbeingcaughtinrotor.滾動軸承的保養(yǎng)要Mainpointsofmaintenanceoftherolling 身體直接接觸到高溫的機(jī)器以及油里。有被燙傷。Pleasedonotdirectlycontactthehigh-temperaturemachinean linheatingandembeddingtherollingbearing.Thereistheriskofgettingaburn.Thenaturalcoolingmethodisusedfortheheatedandembeddedrollingbearingtillitiscooledtothenormaltemperaturestatus;pleasetakenecessarymeasureandavoidThesupplementofoilandgreaseiscarriedoutintheoperationconditionofwaterpump,thereforethe nelshallbecarefulnottotouchtherotor.Ifthe touchtherotor,theonemaybecaughtupinitanditmaycausethehumaninjury. Donotopenthecufforsleevewhentheoilandgreasearesupplementedintheoperationconditionofwater.Theremaybetheriskofinjuryofbeingcaughtupintherunningshaft.Pleasewearhelmet,safetyglassesandsafetyshoes,etc.inReception,transportandstorageofPleaseconfirmintheselectionlistofsteel Ifthesteelwireisusedtoliftmaterialsabovetheallowablecapacity,itwillresultinthecuttingoffofsteelwireorthefallingoffofmachineandtheriskofsevereDonotliftarticlesabovetheallowableserviceload.Ifthearticlesabovetheallowableserviceloadarelifted,theremaybetheriskofdeathorsevereinjuryduetothedamageofliftingringboltorthefallingofmachine.注注意Reception,transportandstorageof有導(dǎo)致輕傷 Themanualtransportofweights(machinesorsparesabove20kg)shallbeavoid.Iftheweightsarefallendownduetomistakes,thereistheriskofminorinjury.Thetransportofdeliveredarticlesshallbecarriedoutwithinthelimitrangeofvehicleload.Ifthelimitrangeofvehicleloadissurpassed,thevehiclemaylosecontrolandcausetrafficaccident. 進(jìn)行Theexperienced nelshallconducttheopeningoperationofporeusedforthereamerbolt.如果沒有經(jīng)驗的人進(jìn)行開孔作業(yè)的話、有卷入加工工具、導(dǎo)致負(fù)傷 Iftheinexperienced nelcarriesouttheopeningoperation,thereisriskofinjuryofbeingcaughtupintheprocessingtools. PleasedonotletthewaterpumpoperateinoppositeOritmayresultintheloosenessoffasteningbolt,protuberanceofshaft,whi aybethecauseofaccident.Pleaseconfirmthatthewaterlevelofthewaterinletchannelhasreachedabovethelevelthatcanstartthewaterpump.保保養(yǎng)Thethermometeris mendedtobeusedtomeasurethetemperatureforconvenienceandsafetyincheckingthetemperatureofshaftsealandbearing.Ifthetemperatureoftheshaftsealorbearingisconfirmedthroughtouch,theshallbepaidtothePleaserefertothefollowingtableindicatingtherelationshipbetweenthetemperatureandtouchingintouching.FeelingAlittleCanfeelthe溫TouchwithhandsandfeelhotAlittleThepalmmaybereddenifthehandisputonthebearingawhile熱CanTouchwithhandsforabout3-4QuiteCanTouchwithonefingerforabout3QuiteCanTouchwithonefingerforabout1 錄Contents水泵設(shè)備的規(guī) Specificationsofwaterpump水泵的規(guī) Waterpumpspecifications驅(qū)的規(guī) Specificationsofdrivingmachine水泵的結(jié)構(gòu)和特 StructureandFeatureofWaterPump貨物的接收、搬運(yùn)和保Reception,TransportandStorageofGoods貨物的接收和對 Receptionandcorrespondingofgoods安裝準(zhǔn)備和保 Installationpreparationandstorage吊環(huán)螺栓的允許使用負(fù)載重 Allowableserviceloadofeyebolt鋼繩選定 Selectiontableofsteelrope在工地的安Installationontheconstruction確認(rèn)配合標(biāo) Confirmationofthematchingmarks清掃零部 Sweepthecomponentsand軸封的裝 Installationoftheshaft Installationofbolt,nut,reamerboltandlocationpin聯(lián)軸器的直接連 Directconnectionofthecoupler管道的設(shè) Installationofthepipeline 運(yùn)轉(zhuǎn)前的準(zhǔn) Preparationsbeforetheoperation起 Start運(yùn) 停 和安Disassemblyand ……和檢 Disassemblyandinspection零部件更 Replacementofpartsandcomponents再裝 關(guān)于圓形橡膠填 Aboutroundrubberpadding殼體環(huán)更換說 Replacementdescriptionofsring 錄Contents(2 7. 7.1Precautionsinmaintenance 水泵停止時的7.2Attentivepointswhenwaterpumps 7.3Keypointsofmaintenanceduringlong-stopperiod 7.4Daily 7.5Regularcheck 7.6Componentsneedingmaintenance 7.8Faultsandreasonsofwaterpump 7.9Itemsofmaintenance 錄Contents相關(guān)文件·圖 sand關(guān)于水泵設(shè)備的Specificationsofpump水泵規(guī)Specificationof??Nameof:FGDAbsorber??Numbersof:8??Type:??Inlet:600??Outlet:500??No.of:1??Flow:3300??Pumptotal:16.5??Speedof:890min-??Directionof:4臺順時針方向(從電側(cè)看4臺逆時針方向(從電側(cè)看4setsClockwisedirection(viewfromthemotor4setsCounter-clockwisedirection(viewfrommotor?:Sea驅(qū)的規(guī)1.2Specificationof?Speedof:890min-?功率:200?頻率:60水泵的結(jié)構(gòu)和Structureandcharacteristicof望對結(jié)構(gòu)能夠充分地理解。Todevelopthe umfunctionofproducts,everypartshallbeusedactuallyandfullyandtheinternalstructureshallbeunderstoodfully.StructureofThestructureofpumpisasshowninthestructureCharacteristicofThispumpisahorizontaldouble-suctionvolutepump,thecaseofwhichisdividedhorizontallyintotwosections. Therotorconsistsoftheshaft,impeller,sleeve,etc.andissupportedonthebearingsinstalledtobothsidesofthecase.Ashaftcouplingisinstalledtoonesideoftherotortogiverotaryenergyfromthemotortotheimpellerandgivepressuretothehandledliquid.貨物的接收，搬運(yùn)和Reception,transportandstorageof貨物的接收和對ReceptionandcorrespondingofThedetailedshiplistwillbegivenwhengoodsisacceptedaccordingtodeliveryinstruction,sopleasetransactreceivingproceduresafterthematerialobjectsareconfirmed.Donotleavesmallthingsoutwhenopeningthe在搬運(yùn)貨物時，要注意的安全、并且要做到不使產(chǎn)品受損Workersshallpayattentiontosafetywhencarryinggoodsandguaranteegoodsarenotdamaged.注注意話，有負(fù)輕傷 Heavyobjectsshallnotcarriedbyhumanbeings(machineryorcomponentswhoseweightismorethan20kg).Ifobjectsfalldownbymistakes,peoplemaybehurt.Whenmachineryiscarriedwithoutcranes,pleaseusesteelpipesorsolidrollinglogstocarrythemintheformofrolling. Objectsshallinthegravitylineofcraneswhenlifted.Andoperationofcranesandliftingworkshallbeperformedbypeoplewhohavesandqualifications.Thefallingofliftingmachinerycausedbywrongoperationcancausedeathordangersofseriousinjuryduringtheoperationofcranesandliftingwork.Pleasedonotuseringsoropenholesontheribreinforcingtoliftthewholeequipmentofwaterpumpsbecauseitcandamageringsorribreinforcingandcausethefallingofwaterpumpsandcausedeathordangersofseriousinjury.傷 SelectwireropesaccordingtothewireropeselectionIfwireropesareusedtoslingaloadheavierthantheircapacity,theymaybebrokenandtheloadmayfallandcauseadeathoraseriousinjury.Useprotectingpadsproperlyinordertothewireropeswillnotcontactdirectlywiththepump.Inparticular,takeextremecarenottodamagethesmallpipes.Ifthepumpisoperatedwithdamagedsmallpipes,thepipesmaybebrokenaftersomeyears.Iftheinstrumentsaregivenstrongvibrationsorshocks,theirfunctionsmaylowerandtheymaybebroken. Accordingly,conducttoabsorbshocks(applysponges,corrugatedcardboard,etc.)whencarryingthepump.安裝準(zhǔn)備和保PreparationforinstallationandPreparationfor注注意Asforthetransportationofdeliverygoods,itmustbeperformedwithincarcarryingIfitisoutofthecapacity,itmaylosecontrolofvehiclesandserioustraffic如果交貨件的大小和重量在車輛載重限度內(nèi)時，完全是以裝配好的式樣進(jìn)行捆包和發(fā)貨，所以可以是以到貨時的形式安裝。但是，超過車輛載重限度的物品，或建筑物的關(guān)系或有特別指定時以把外殼軸承和旋轉(zhuǎn)部件進(jìn)行捆包和發(fā)貨接到這些物件后，要注意按照裝配和安裝的循序來進(jìn)行分類和整理。這樣就不會出現(xiàn)因缺少部件而引起的安裝進(jìn)度的滯延。Whenthesizeandweightofdeliverygoodsarewithincarcarryingcapacityandgoodsaredeliveredwithpackagedform,goodsmayhavebeeninstalled.Butgoodsoutofcarcarryingcapacityorconstructionhassomespecialsorspecialregulations,itscasing,bearingsandrotorcanbedisassembledtopackanddelivery.Aftergoodsarereceived,classifyandcollectthemaccordingtosequenceofassemblingandinstallation,whichcanavoiddelayinginstallationprogressbecauseofthelackofcomponents.Whengoodsaredeliveredformmanufacturers,supportingandtoolingareinstalledbymanufacturerssometimestopreventtoomuchpressureandthedeformationofmachineryaccordingtoneeds.Thus,attentionshallbepaidtooperationtopartswhenboxisopen.Besides,byvirtueofthechance,checkcarefullywhetherthereisdamageornotduringdeliverywhenboxisopen.Collectandkeepsparepartswhicharesentwithmainmachinerybefore 注意注意Forthoseacceptedcomponents,iftheydonotneedinstallingimmedia yandneedtokeepforatime,pleasekeeptheminventilatedanddryenvironmentandavoiddirectsunshineandkeeptheminplaceswithoutgreattemperaturechange.Attentionshallbepaidtothestorageofelectricequipment(motor,etc.)especially.Therustcanshortenlifespanofcomponents注意Asforthesurfaceoffinemachiningmachinerywhichisnotallowedtorust,itshallbecoatedwithrust-preventativeoilandgrease.Iftherust-preventativeoil注意Afterremovingrustsandmoisturecomple y,coatrust-preventativeoilagain.Ifrustsarenotremovedclearly,rustmaybepoor.進(jìn)水槽和水路的清(3)CleaningofsuctionsumpandWhencleaningthesuctionsump,drainoffthewaterandsealwaterholescompleIfsealingisnotproperly,watermayenterandcauseaBeforecleaning,checktheconcentrationofoxygen.Ifitisbelow18%,makeaventilatorandputonair-supplymask.Ifyoudonottakethesemeasures,youmaybeanoxia.Ifthereispossibilityofproductionofhydrogensulfide,measuretheconcentrationofhydrogensulfidetoassuresafety. Whenmeasuring,besuretoputonprotectivegearsandhaveanassistantobservetheconditiontopreventhydrogensulfidepoisoning.Putonprotectivegearssuchashelmet,safetyshoes,etc.whileWhencleaningthesuctionsumpandchannel,takecareofsafetyPreparelifepreservers(lifebuoys,etc.)andestablishanemergencycommunicationsystemagainstanaccident.注注意Removeallwood,sand,cementblocks,etc.whichdroppedduringtheworkinthesuctionsumpbeforesupplyingwater.Iftheyareleftandsuckedinthepump,theimpellermaybebrokenandthepumpmaystopoperation.Besuretoinstallascreentothechanneltoremovealldirtandstonesfromthedwater.Ifitisnotinstalled,theimpellermaybecloggedwithdirt,wood,etc.Asaresult,thepumpperformancemaybeloweredandthepumpmaystop安裝后就發(fā)生的水泵故障，大多數(shù)情況都是因為清掃不完全而引起的。Manytroublesthatoccursoonafterthepumpisinstalledarecausedbyinsufficientcleaningofthesuctionsump.Topreventthosetroubles,cleanthesuctionsumpthoroughly.吊環(huán)螺栓的允許使用負(fù)AllowableloadofFig.表 Table3.1AllowableLoadofScrewAllowablekN(kgf)45度吊(每兩個)45olifting(everytwopieces)kN0.7850.7851.471.414.429.3214.714.722.622.633.333.388.2147147196196注注意Allowableloadof45oliftingistoconductcountersinkingoperationtomaketheseatofboltsconnectwiththeotherclosely.Thedirectionoftwoboltingscrewsisassho