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Chapter6Manufacturingand

ProcessSelectionDesignChapter6ManufacturingandProTypesofProcessesConversion(ex.Irontosteel)Fabrication(ex.Clothtoclothes)Assembly(ex.Partstocomponents)Testing(ex.Forqualityofproducts)TypesofProcessesConversion(ProcessFlowStructuresJobshop(ex.Copycentermakingasinglecopyofastudenttermpaper)Batchshop(ex.Copycentermaking10,000copiesofanadpieceforabusiness)AssemblyLine(ex.Automobilemanufacturer)ContinuousFlow(ex.Petroleummanufacturer)ProcessFlowStructuresJobshoIV.ContinuousFlowIII.AssemblyLineII.BatchI.JobShopLowVolume,OneofaKindMultipleProducts,LowVolumeFewMajorProducts,HigherVolumeHighVolume,HighStandard-izationCommercialPrinterFrenchRestaurantHeavyEquipmentAutomobileAssemblyBurgerKingSugarRefineryFlexibility(High)UnitCost(High)Flexibility(Low)UnitCost(Low)Exhibit6.10ThesearethemajorstagesofproductandprocesslifecyclesIV.III.II.I.LowMultipleFewHighManufacturingProcessFlowDesign

Aprocessflowdesigncanbedefinedasamappingofthespecificprocessesthatrawmaterials,parts,andsubassembliesfollowastheymovethroughaplantThemostcommontoolstoconductaprocessflowdesignincludeassemblydrawings,assemblycharts,andoperationandroutesheetsManufacturingProcessFlowDesExample:ProcessFlowChart

MaterialReceivedfromSupplierInspectMaterialforDefectsDefectsfound?ReturntoSupplierforCreditYesNo,Continue…Example:ProcessFlowChartMa流程圖(Flowchart)通常是將工廠/設(shè)施佈置之平面圖依某比例縮小,將機(jī)器、工作地點(diǎn)等,依其正確之相關(guān)位置繪製,並將物料或人員所流經(jīng)之路線,依順序方向用直線來(lái)表示之。加註量化(time/cost)資訊無(wú)確切的格式失敗點(diǎn)標(biāo)註適用於服務(wù)流程流程圖(Flowchart)通常是將工廠/設(shè)施佈置之平面圖製程圖(ProcessChart)記錄員工,顧客,原物料,機(jī)器,工作站間互動(dòng)的工具五種活動(dòng)作業(yè)搬運(yùn)檢驗(yàn)延誤儲(chǔ)存估計(jì)製程成本或時(shí)間製程圖(ProcessChart)記錄員工,顧客,原物料製程圖(ProcessChart)製程圖(ProcessChart)Example:AssemblyChart(Gozinto)A-2SA-24567LockringSpacer,detentspringRivets(2)Spring-detentA-5Component/AssyOperationInspectionFromExhibit5.14Example:AssemblyChart(Gozin作業(yè)途程表零件名稱:零件代碼:用途:裝配線代碼:請(qǐng)用日期:供應(yīng)日期:請(qǐng)用人:作業(yè)

代碼作業(yè)

說明作業(yè)部門整備

時(shí)間產(chǎn)出率工具作業(yè)途程表零件名稱:請(qǐng)用日期:作業(yè)

代碼作業(yè)

說明作業(yè)部門整本章作業(yè)Ch6keywordsreviewquestion1P.223problem9本章作業(yè)Ch6keywords下週個(gè)案報(bào)告原文書:P201圖5.14commonreward/incentiveplanP202Breakthrough下週個(gè)案報(bào)告原文書:Chapter6Manufacturingand

ProcessSelectionDesignChapter6ManufacturingandProTypesofProcessesConversion(ex.Irontosteel)Fabrication(ex.Clothtoclothes)Assembly(ex.Partstocomponents)Testing(ex.Forqualityofproducts)TypesofProcessesConversion(ProcessFlowStructuresJobshop(ex.Copycentermakingasinglecopyofastudenttermpaper)Batchshop(ex.Copycentermaking10,000copiesofanadpieceforabusiness)AssemblyLine(ex.Automobilemanufacturer)ContinuousFlow(ex.Petroleummanufacturer)ProcessFlowStructuresJobshoIV.ContinuousFlowIII.AssemblyLineII.BatchI.JobShopLowVolume,OneofaKindMultipleProducts,LowVolumeFewMajorProducts,HigherVolumeHighVolume,HighStandard-izationCommercialPrinterFrenchRestaurantHeavyEquipmentAutomobileAssemblyBurgerKingSugarRefineryFlexibility(High)UnitCost(High)Flexibility(Low)UnitCost(Low)Exhibit6.10ThesearethemajorstagesofproductandprocesslifecyclesIV.III.II.I.LowMultipleFewHighManufacturingProcessFlowDesign

Aprocessflowdesigncanbedefinedasamappingofthespecificprocessesthatrawmaterials,parts,andsubassembliesfollowastheymovethroughaplantThemostcommontoolstoconductaprocessflowdesignincludeassemblydrawings,assemblycharts,andoperationandroutesheetsManufacturingProcessFlowDesExample:ProcessFlowChart

MaterialReceivedfromSupplierInspectMaterialforDefectsDefectsfound?ReturntoSupplierforCreditYesNo,Continue…Example:ProcessFlowChartMa流程圖(Flowchart)通常是將工廠/設(shè)施佈置之平面圖依某比例縮小,將機(jī)器、工作地點(diǎn)等,依其正確之相關(guān)位置繪製,並將物料或人員所流經(jīng)之路線,依順序方向用直線來(lái)表示之。加註量化(time/cost)資訊無(wú)確切的格式失敗點(diǎn)標(biāo)註適用於服務(wù)流程流程圖(Flowchart)通常是將工廠/設(shè)施佈置之平面圖製程圖(ProcessChart)記錄員工,顧客,原物料,機(jī)器,工作站間互動(dòng)的工具五種活動(dòng)作業(yè)搬運(yùn)檢驗(yàn)延誤儲(chǔ)存估計(jì)製程成本或時(shí)間製程圖(ProcessChart)記錄員工,顧客,原物料製程圖(ProcessChart)製程圖(ProcessChart)Example:AssemblyChart(Gozinto)A-2SA-24567LockringSpacer,detentspringRivets(2)Spring-detentA-5Component/AssyOperationInspectionFromExhibit5.14Example:AssemblyChart(Gozin作業(yè)途程表零件名稱:零件代碼:用途:裝配線代碼:

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