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SilanesforCoatings
硅烷在涂料中的應(yīng)用
Shiu-ChinCindySu蘇黃秀琴M(fèi)omentivePerformanceMaterialsShiu-Chin.Su@914-784-4905CompanyHistory公司的歷史1993Divestiture1995Acquisition1999Merger/Crompton&Knowles2000NameChange2003AcquisitionLate1950’s2006DivestitureFunctionofSilanesinCoatings
硅烷在涂料中的特殊功能AdhesionPromotion增強(qiáng)附著力Especiallybetweenorganicpolymersandinorganicoxidesubstrates特別是在有機(jī)聚合物與無機(jī)氧化物之間Someexamplesexistforadhesiontononfunctionalorganicsubstrates在難附著的有機(jī)底材上增強(qiáng)附著力Crosslinking交聯(lián)劑Convertreactivepolymers(isocyanate,polyol,polyamine)tomoisturecurechemistry可反應(yīng)性聚合物=》具有潮氣固化反應(yīng)的特點(diǎn)VOCReduction減少VOCDispersion幫助分散Compatibilizehigh-energyparticulateswithorganicmatrices幫助高能量粒子在有機(jī)物中的分散;SilanesareDual-FunctionalMolecules
硅烷是雙功能的分子Organicportionbondsorinteractswithapolymerororganicsurface.
有機(jī)基團(tuán)-可以與聚合物或有機(jī)表面形成化學(xué)鍵;Silaneportionbondsorinteractswithmetal,glassorinorganicsurface(adhesion).
硅烷基團(tuán)-可以與金屬,玻璃等無機(jī)表面形成化學(xué)鍵;Canreactwithothersilane-modifiedpolymers(crosslinking).
可與其它硅烷改性的聚合物反應(yīng)(交聯(lián))HydrolysisandCondensation
水解和縮合反應(yīng)1.HydrolysisReaction水解反應(yīng)OHH2N(CH2)3Si(OCH3)3
H2N(CH2)3SiOH+3CH3OH
(SilquestA-1110silane)
OH2.
Condensation縮合反應(yīng)
OH
OHH2N(CH2)3SiOH+HOSi
H2N(CH2)3Si
OSiOH
OHH2O-H2OSurfacesilanolFunctionalizedsurfaceHydrolysisandCondensationofOrganofunctionalSilanes
pH值對(duì)硅烷水解和縮合反應(yīng)的影響logk
pH水解(kobs,s-1)縮合(kobs,M-1s-1)E.R.Pohlet.al.FunctionofSilanesinCoatings
硅烷在涂料中的特殊功能AdhesionPromotion
增強(qiáng)附著力Especiallybetweenorganicpolymersandinorganicoxidesubstrates特別是在有機(jī)聚合物與無機(jī)氧化物之間Someexamplesexistforadhesiontononfunctionalorganicsubstrates在難附著的有機(jī)底材上增強(qiáng)附著力Crosslinking交聯(lián)劑Convertreactivepolymers(isocyanate,polyol,polyamine)tomoisturecurechemistry可反應(yīng)性聚合物=》具有潮氣固化反應(yīng)的特點(diǎn)VOCReduction減少VOCDispersion幫助分散Compatibilizehigh-energyparticulateswithorganicmatrices幫助高能量粒子在有機(jī)物中的分散;HowDoesSilaneEnhanceAdhesion
硅烷增加附著力的化學(xué)原理Metal=
SubstrateMatchFGwithResinsystem有機(jī)基團(tuán)與樹脂的反應(yīng)性相匹配FG=有機(jī)基團(tuán)RelativeSilaneEffectiveness有機(jī)硅烷對(duì)
無機(jī)材料
的反應(yīng)性Silica,Quartz,Glass石英,玻璃Aluminum,Alumina
鋁材,氧化鋁Copper
銅Wollastonite硅酸鹽Aluminosilicates(clays)硅酸鋁Mica云母Talc滑石粉Iron,steel鐵,鋼Asbestos石棉Nickel鎳Zinc鋅Lead鉛Calciumcarbonate(chalk)碳酸鈣Calciumsulfate(gypsum)硫酸鈣Bariumsulfate(baryte)硫酸鋇Carbonblack(untreated)碳黑Graphite石墨Excellent優(yōu)異Good好Some一般None無作用HowdoyouuseaSilane?如何使用硅烷Twoways兩種方法:Primer作為底涂IntegralBlend添加在涂料中Primer:Pretreatsubstratewithsilane.Veryefficientuseofsilaneforadhesionpromotion,notefficientresincrosslinking(minimalstabilityproblem),twostepprocess.底涂:硅烷對(duì)基材預(yù)處理,對(duì)附著力促進(jìn)非常有效,不影響樹脂的貯存穩(wěn)定性,兩步法-底涂+涂料。Integralblend:Mixsilaneintocoatingformulation.Muchbetterforcrosslinking,alsogoodforadhesionpromotion.Possiblesilanehydrolysisandcondensationonstorage.Mostcustomerswilldoitthisway.將硅烷添加到涂料配方中,增加樹脂體系的交聯(lián)密度,同時(shí)促進(jìn)附著力。在儲(chǔ)存時(shí),硅烷可能會(huì)發(fā)生水解和縮合反應(yīng),影響儲(chǔ)存穩(wěn)定性。TypicalPrimerFormulation
硅烷底涂的參考配方Primersuitableforanepoxyorurethanesystem適用于環(huán)氧或聚氨酯涂料:組份 重量份Silquest?A-1100或A-1120硅烷 5SDA-30醇(91.11%乙醇+8.89%甲醇) 40蒸餾水Distilledwater 5甲苯toluene 40n-丁醇n-Butanol 5丁基纖維素ButylCellosolve 5ApplicationofPrimer
底涂的應(yīng)用Dissolve0.5-5.0weightpercentsilaneinacompatible,volatilesolvent(ormixture)溶解0.5-5.0%硅烷于揮發(fā)溶劑中Alcoholsaremostcommonlyused,forwatercompatibility.對(duì)不溶于水的硅烷,通常使用乙醇,以保持與水的相溶性Equalpartswater(basedonsilane)maybeaddedtoprehydrolyzesilaneifwateriscompatiblewiththesolvent.
加入與硅烷相同量的水來預(yù)水解Ifprimeristobeusedimmediately,thesolutionmaybeacidified.如果底涂馬上使用,溶液可以是酸性的Applytoclean,grease-freesurface.涂布于清潔無油的表面Wiping,spraying,brushing,dipping,擦涂,噴涂,刷涂,浸涂Filmthickness<0.1mil,膜厚<2.5umSolventremovalbydryingat50-60°Cfor10min.在50-60°C烘干10分鐘Protectsurfacefromcontaminationandcoatwithin24hr. 保持表面無污染并在24小時(shí)內(nèi)涂布后續(xù)涂層Integral
BlendMethods添加的方法0.5-2%silaneaddedtopolymermatrixpriortoapplication
在使用前,將0.5-2%的硅烷添加到聚合物的配方中Silanemaybe“soakedinto”somepolymers
硅烷可以浸入到一些聚合物中Potlifedependson,Potlife取決于moisturecontentofmatrixpolymer聚合物中潮氣含量reactivityofsilanetomatrixpolymer硅烷與聚合物的反應(yīng)性Silanemaybeaddedatcompoundingstage,e.g.liquidsilanepumpedintoextrudermixingzone
硅烷可以在混合步驟中加入,例如液體硅烷泵入擠出混合階段VariousSilanesinaReactiveAdhesive
有機(jī)硅烷提高附著力AdhesiontoAluminum(degreasedandetched)
附著于鋁底材(去油脂和經(jīng)清洗)
Isocyanate-terminatedpolyurethane(UniroyalAdipreneL-100)
異氰酸酯封端的聚氨酯(UniroyalAdipreneL-100)
2%SilaneaddedbyIntegralAddition
2%的有機(jī)硅烷添加量T-PeelStrength,pliFunctionofSilanesinCoatings
硅烷在涂料中的特殊功能AdhesionPromotion增強(qiáng)附著力Especiallybetweenorganicpolymersandinorganicoxidesubstrates特別是在有機(jī)聚合物與無機(jī)氧化物之間Someexamplesexistforadhesiontononfunctionalorganicsubstrates在難附著的有機(jī)底材上增強(qiáng)附著力Crosslinking
交聯(lián)劑Convertreactivepolymers(isocyanate,polyol,polyamine)tomoisturecurechemistry 可反應(yīng)性聚合物=》具有潮氣固化反應(yīng)的特點(diǎn)VOCReduction減少VOCDispersion幫助分散Compatibilizehigh-energyparticulateswithorganicmatrices幫助高能量粒子在有機(jī)物中的分散UseofSilanestoCross-linkCoatings
硅烷作為涂料的交聯(lián)劑TwoSystems:SolventBorne
andWaterBorne
兩種系統(tǒng):溶劑型和水性Twomainways:兩種主要路經(jīng):Co-polymerize 共聚合 Useafunctionalsilaneasamonomerinpolymerformation選用具有反應(yīng)活性的硅烷作為單體形成聚合物Post-Addition/Blend
后添加/混合Afterthepolymerisformed,reactafunctionalsilanewithit.形成聚合物后,再與反應(yīng)活性的硅烷反應(yīng),Co-polymerize共聚合
Silane-ContainingAcrylicsasClearTopcoat
SolventBorne
溶劑型含硅烷的丙烯酸面漆US4,499,150PPGIndustries,Inc.R.Dowbenkoet.al.Feb.12,1985“Silaneadditioninterpolymer”usedforcleartopcoatwaspreparedwiththesemonomers
percentbyweight Methylmethacrylate 40% Butylacrylate 20% Styrene 25% A-174 15%PostAddition
Convertreactivepolymers(isocyanate,polyol,polyamine,etc.)tomoisturecurechemistry可反應(yīng)性聚合物=》具有潮氣固化反應(yīng)的特點(diǎn)SiROORORXrxnwithpolymerCrosslinkAdhesionSiHOOOHHOOHSiROORORSiHOOHSiOHOHOSiHOOHOHhydrolysis與聚合物反應(yīng)水解交聯(lián)附著力UseofSilanestoCross-linkCoatings
硅烷作為涂料的交聯(lián)劑TwoSystems:SolventBorneand
WaterBorne
兩種系統(tǒng):
溶劑型和水性Twomainways:兩種主要路經(jīng):Co-polymerize
共聚合
Useafunctionalsilaneasamonomerinpolymerformation選用具有反應(yīng)活性的硅烷作為單體形成聚合物Post-Addition/Blend
后添加/混合Afterthepolymerisformed,reactafunctionalsilanewithit.形成聚合物后,再與反應(yīng)活性的硅烷反應(yīng)MethylmethacrylateMMAButylAcrylateBAMethacrylicAcidMAAEmulsionPolymerization
乳液聚合TypicalmonomersSilaneMonomersforEmulsionPolymerization
異丙氧基硅烷用于乳液聚合Methacrylorvinylfunctional甲基丙烯酰氧基或乙烯基Isopropoxysubstituentprovidesresistancetohydrolysisunderpolymerizationconditions(typically65-80oC,lowpH)
在乳液聚合條件下(通常
65-80oC,低pH),異丙氧基的水解度低。Isopropoxygroupsatsiliconallowseasysynthesisof“highsilane”polymers可合成高硅烷含量的聚合物SiORROOROOSiORROORCoatOSil
1757CoatOSil
1706CompositionofSilylatedAcrylicLatexes硅烷化丙烯酸乳液的化學(xué)組成Monomer單體MolePercent摩爾百分比Silane0.01.02.03.0BA27.327.126.826.6MMA70.870.069.368.6MAA1.91.91.91.9BA/MMAratioconstant:
CalculatedTg(unsilylatedlatex):44°CAcidNumberoflatex:~10AcidnumberconstantforalltestlatexesConstant43%solids固定BA/MMA比值:
Tg(非硅烷化乳液):44°C乳液的酸值:~10所有乳液的酸值不變43%固含量CharacterizationofSilylatedLatexes
BA/MMA/MA/Silanecopolymers
硅烷化丙烯酸乳膠的物理特征
Physicalpropertiesofsilylatedandunsilylatedlatexesaresimilar硅烷化乳液和非硅烷化乳液的物理性能相似
LatexcompositionMole%solidsparticlesize±rangeviscosity%
mm90%,mmcPControl(nosilane)450.1000.032251%CoatOSil1706460.0880.035602%CoatOSil1706430.0890.036533%CoatOSil1706440.0880.035356%CoatOSil1706440.0900.037681%CoatOSil1757460.0880.035492%CoatOSil1757460.0890.035433%CoatOSil1757450.0900.037406%CoatOSil1757460.0950.040490.5%A-174450.1070.04733LatexComposition*MEKD.RubsGelcont.%SwellRatio(MEK)Control80dissolved1%CoatOSil
170690632.552%CoatOSil
1706150742.13%CoatOSil
1706230791.856%CoatOSil
1706>400--1%CoatOSil1757100861.752%CoatOSil1757180881.63%CoatOSil1757320891.556%CoatOSil1757>4001001.50.5%A-17440881.6Crosslinkingandperformanceincreaseswithincreasingsilaneincorporation
交聯(lián)密度和性能隨硅烷用量的增加而增加PerformanceSummaryofSilylatedLatexes
硅烷化乳液的性能*Mole%silaneCured20min.@120°CMeasurementofSilaneHydrolysis
ofSilylatedLatexes
硅烷化乳液中硅烷水解的測(cè)定Noteasytodoquantitatively,reproducibly
難以定量,重復(fù)性差Techniquemustnotallowfurtherhydrolysis
測(cè)定時(shí),要控制硅烷不再繼續(xù)水解Solution解決方案:Low-temperaturetrap-to-trapseparationofvolatiles
(低溫冷阱法分離揮發(fā)組分)GCanalysisforalcoholofhydrolysis
(GC分析水解產(chǎn)物-醇)Solid-state29SiNMRanalysisofnon-volatilepolymer
(固態(tài)29SiNMR分析不揮發(fā)的聚合物)SeparationofVolatilesfromSolidsinSilylatedLatexes從硅烷化乳液中分離揮發(fā)組分Donecold–topreventsilanehydrolysis/condensation保持低溫–阻止硅烷水解/縮聚Trap-to-trapdistillationtechniqueused低溫冷阱蒸餾技術(shù):FreezesampleinliquidN2用液氮冷卻樣品AttachtosystemcontainingU-tube,trap用U型管連接真空冷阱和樣品Evacuatesystem,freezetrapwithliq.N2真空體系,用液氮冷卻Sealsystem密閉體系Warmsample,allowvolatilestocondenseincoldtrap加熱樣品,用冷阱收集揮發(fā)組分Recoversolidsandliquidsforanalysis得到固體和液體用于分析AnalyzeSolidsby29SiNMR,LiquidsbyGCforalcoholofhydrolysis固態(tài)物質(zhì)用29SiNMR分析,液態(tài)物質(zhì)(水解產(chǎn)物)用GC分析Trap-to-trapdistillationseparatesvolatilesfrompolymer用低溫冷阱法把聚合物與揮發(fā)組分分離ApparatusforTrap-to-TrapDistillation
低溫冷阱蒸餾裝置HydrolysisofAlkoxyGroupsDuringEmulsionPolymerization乳液聚合過程中烷氧基基團(tuán)的水解CoatOSil1706showsgreaterextentofhydrolysisthanCoatOSil1757CoatOSil1706的水解度高于CoatOSil1757SeedformationMonomerfeed/polymerizationComparisonofSilaneHydrolysisDuringEmulsionPolymerization
乳液聚合過程中硅烷水解度的對(duì)比Methoxy-substitutedsilanemonomershydrolyzetoamuchgreaterextentduringemulsionpolymerization甲氧基硅烷單體在乳液聚合過程的水解度較大Methacryl甲基丙烯酰氧基Vinyl乙烯基AlkoxyGroups烷氧基團(tuán)IsopropoxyMethoxy異丙氧基甲氧基28686792EffectofBufferonSilylatedLatexfrom
CoatOSil1757
緩沖液對(duì)含CoatOSil1757乳液性能的影響NewProductIntroduction
新產(chǎn)品介紹
VinylSilaneComposition
CoatOSil*VX-193
乙烯基硅烷組分-CoatOSilVX-193Silquest*A-151CoatOSil19311.7%25%122°C0.982FeaturesofSilanesMonomersandCoatOSil*VX-193
硅烷單體和CoatOSilVX-193的描述15.1%82%160°C0.910Vinylcont.bywt.乙烯基含量VOCequivalentVOC當(dāng)量Boilingpoint沸點(diǎn)Specificgravity比重Silquest*RC-19.1%49%160°C0.954Colorless28°C100%Colorless44°C100%Appearance外觀Flashpoint閃點(diǎn)Activematerial活性物質(zhì)Colorless44°C100%SilylatedVeoVAmodellatexes硅烷基叔碳酸乙烯酯乳液InitialChargeReactor初始投料
Charge%weightDemineralizedwater去離子水35718.6Sulframin1207 3.00.16Sodiumbicarbonate碳酸鈉20.10PotassiumPersulphate過硫酸鉀1 0.05CellosizeQP300 5 0.25 Monomerpre-emulsion單體預(yù)乳化Water水 38920.3 Sodiumbicarbonate碳酸鈉20.10Sulframin1207 3.00.16Disponil3065 311.6VeoVa10
叔碳酸乙烯酯20010.42-EHA
丙烯酸異辛酯25013.0Vinylacetate
醋酸乙烯酯55028.7Silanes
硅烷 5 0.26(0.5%/monomers)Initiatorsolution引發(fā)劑溶液Demineralizedwater去離子水1206.3Potassiumpersulphate過硫酸鉀2.30.1 Total總重1920100Pre-EmulsionTechnique預(yù)乳化的技術(shù)Theinitialreactorchargeisheatedupto60°Cundernitrogenblanketing.Thennitrogenblanketisstoppedand2.5%ofthetotalmonomerpre-emulsionisadded.Heatingiscontinueduntil80°C,afterwhichtheremainingmonomerpre-emulsionandtheinitiatorsolutionaregraduallyaddedintothereactorduring3hoursand3hoursand15minutesrespectively.Thereactoriskeptat80°Cfor2morehoursbeforecoolingandfiltration.Inallcasesnocoagulumwasdetected.ByCourtesyofHexionLatexFormulation乳液配方 CopolymerVeoVA/VA/2EHA/Silane-colloidstabilized使膠體穩(wěn)定Coagulum凝聚物 DryPolymerremaininginthereactoraftersynthesis(0/00)反應(yīng)結(jié)束后,反應(yīng)釜中殘余的聚合物含量Gritcontent 粒子含量 DryPolymerfilteredoutfromlatexon80microns(0/00)乳液經(jīng)過濾(80um)后的聚合物含量ImpactofCoatOSil*VX-193onCoagulumandGritduringpolymerization
在乳液聚合中CoatOSilVX-193對(duì)凝聚物和粒子的影響Conclusion;結(jié)論CoatOSilVX-193haslimitedimpactoncoagulumandtendstogivelessprematurecrosslinkinginthepolymer.
CoatOSilVX-193對(duì)凝聚物形成的影響有限;聚合過程中可避免過早交聯(lián)。LatexFormulationCopolymerVeoVA/VA/2EHA/Silane-colloidstabilizedLatexdeposit DepositonTeflon–7daysRT涂在Teflon上-室溫放置7天Testmethods
GelContent;ExtractionSoxhlet–8hMEK-%remainingpolymer凝膠含量;MEK萃取8h-殘余聚合物的%
ImpactofCoatOSil*VX-193onGelContentofVeoVabasedlatexes
CoatOSilVX-193對(duì)叔碳酸乙烯酯乳液中凝膠含量的影響Conclusion;結(jié)論CoatOSil*VX-193
improvestheGelContentofVeOVA/VA/2-HEAlatexpolymers.Enhancedchemicalresistancesareforeseeable.CoatOSil*VX-193提高VeOVA/VA/2-HEA乳液中凝膠含量。提高耐化學(xué)品穩(wěn)定性是可以預(yù)見的MattPaint(80%PVC)–Preparation
亞光涂料(80%PVC)-制備TiO2andCaCO3Dispersion鈦白粉和碳酸鈣的分散Paste漿料MattPaint(80%PVC)DISPERSIONPASTE 81.8% 分散體VeoVA/SilaneLatex
9.5%
Demineralisedwater 5.7% 去離子水Natrosol250HHBR2%aq. 1.7% Byk037 0.10% ButylGlycol 1.2%乙二醇丁醚
VeoVA/Silanelatex,VeoVA/硅烷乳液:VeoVAbaselatex
NosilaneVeoVA/Silane*RC-1 0.5and1%/monomerVeoVA/CoatOSil*193orSilquest*A-1510.5%/monomerByCourtesyofHexionLatexFormulation乳液配方 CopolymerVeoVA/VA/2EHA/Silane-colloidstabilizedPaintFormulation涂料配方 80%PVC-withCoalescentApplicationconditions應(yīng)用條件 120micronsdrydepositonLenettablackcard–28daysRTTestmethod 測(cè)試方法WetScrubtest–DIN53778andISO11998ImpactofCoatOSil*VX-193onWetScrubofVeoVabasedpaints
CoatOSilVX-193對(duì)VeoVa乳液涂料耐濕擦洗性的影響Conclusion;結(jié)論CoatOSilVX-193ImprovesWetScrubresistancesCoatOSilVX-193提高耐濕擦洗性ImpactofCoatOSil*VX-193onWetScrubofVeoVabasedlatexes
CoatOSilVX-193對(duì)VeoVa乳液涂料耐濕擦洗性的影響LatexFormulation乳液配方 CopolymerVeoVA/VA/2EHA/Silane-colloidstabilizedPaintFormulation涂料配方80%PVC-withCoalescentCoatingsconditions涂料條件DepositonLenettablackcard-Curingconditions;50°C-1daysTestmethod 測(cè)試方法WetScrubtest–DIN53778andISO11998Conclusion;結(jié)論CoatOSilVX-193ImprovesWetScrubresistancesCoatOSilVX-193提高耐濕擦洗性LatexFormulation乳液配方 CopolymerVeoVA/VA/2EHA/Silane-colloidstabilizedAgeingconditionsLatexes乳液熟化條件 1weekatRT->70daysatRT->70daysat50°CApplicationconditions應(yīng)用條件 120micronsdrydepositonLenettablackcard–28daysRTTestmethod 測(cè)試方法WetScrubtest–DIN53778ImpactofageingofCoatOSil*193onWetScrubofVeoVabasedpaints
CoatOSilVX-193對(duì)VeoVa乳液涂料耐濕擦洗性的影響Conclusion;結(jié)論CoatOSilVX-193ImprovesWetScrubresistances.AgeingofthelatexinnormaloracceleratedconditionshavelessimpactonCoatOSilVX-193CoatOSilVX-193提高耐濕擦洗性。CoatOSilVX-193在正常或加速條件下熟化,對(duì)耐擦洗性的影響變化不大。FEATURES特色BENEFITS優(yōu)點(diǎn)Waterstablesilanecompositionusefullforemulsionpolymerization水穩(wěn)定型硅烷用于乳液聚合中GoodhydrolyticStability水解穩(wěn)定性Lowersolventcontent低溶劑含量Organic&inorganicfunctionality
同時(shí)具有有機(jī)和無機(jī)的功能LowVOCgenerationuponcure
在固化時(shí),產(chǎn)生低VOCBettercontrolofpolymerization
較好地控制聚合反應(yīng)VerygoodWetScrubresistance
提高耐擦洗性Enhancedhydrophobicity
增強(qiáng)憎水性Higherpolymerstabilityuponageing在乳液熟化期,聚合物具有高穩(wěn)定性;Roomtemperatureself-crosslinking
室溫自交聯(lián)FeaturesandBenefitsofCoatOSil*VX-193
CoatOSilVX-193的特色和優(yōu)點(diǎn)UseofSilanestoCross-linkCoatings
硅烷作為涂料的交聯(lián)劑TwoSystems:SolventBorneand
WaterBorne
兩種系統(tǒng):溶劑型和水性Twomainways:兩種主要路經(jīng):Co-polymerize
共聚合 Useafunctionalsilaneasamonomerinpolymerformation選用具有反應(yīng)活性的硅烷作為單體形成聚合物Post-Addition/Blend
后添加/混合Afterthepolymerisformed,reactafunctionalsilanewithit.
形成聚合物后,再與反應(yīng)活性的硅烷反應(yīng)FunctionalizingAnionicResinwithEpoxySilanes
陰離子樹脂與環(huán)氧硅烷的反應(yīng)Anionicresin陰離子樹脂OOC-NR3HCrosslinked交聯(lián)SiSiOOOOSiOOYYYYSiOOAdhesion附著力Coupling偶聯(lián)Particle填料Substrate基材SiOHYHOOHGrafting接枝Hydrolysis水解RSi(OEt)3OSilquest*
環(huán)氧硅烷
*SilquestisatrademarkofMomentivePerformanceMaterialsInc.EpoxysilanesforIntegralblendmodificationofWBsystems應(yīng)用于水性涂料的環(huán)氧硅烷1K2KSilquest?A-1871CoatOSil*2287Silquest?A-187CoatOSil*1770WoodCoatingFormulation木器漆配方Componentcharacteristics組成Joncryl537:Acrylicemulsion丙烯酸乳液 (JohnsonPolymer) Solid:46.5%固含:46.5% AcidNumber:51酸值:51 Tg:50°cJonwax35:Polyethylenewaxemulsion聚乙烯臘乳液 (JohnsonPolymer)
PE-PUD :Polyetherpolyurethane聚醚型聚氨酯 (Laboratoryproduct) Solid:24%固含:24% NMP:4% AcidNumber:30酸值:30CoatOSil*2287:gamma-glycidoxypropylmethyldiethoxysilane(MomentivePerformanceMaterials)CoatOSil1211:Non-foamingwettingagent無泡潤(rùn)濕劑(MomentivePerformanceMaterials)DowanolDPnB
二丙二醇丁醚(Dow):Coalescent–glycidoxypropylmethyl-diethoxysilaneCoatOSil*22873-縮水甘油醚基丙基甲基二乙氧基硅烷WoodCoatingFormulation木器漆配方Formulationcharacteristics:pHViscosity黏度Solid固含Binderratio(Acrylic/PUD)%epoxysilanes環(huán)氧硅烷/mgKOH/gJoncryl537PE-PUDCoatOSil*2287Jonwax35WaterCoatosil1211DowanolDPnB參考58.214.503.6180.25.5____100X-linked228758.214.51.2Inductiontime(活化時(shí)間)of3days3.616.80.25.5____1007.8630sDIN432%88/2208.2640sDIN433%88/220.08WoodCoatingApplicationViscosity黏度 20sDIN4Application施工工藝 Spray噴涂Drydeposit涂布量 130-170g/m2(total) Twolayers兩道Panel板材 Oakveneeredboard橡木板 SandingbetweeneachlayerDryingtime干燥時(shí)間 40°C–1hour 28daysatroomtemperature
40°C1小時(shí)+室溫放置28天012345Ammonia氨水(10%)-2minBlacktea紅茶-24hActone丙酮-2minEthyl-Butylacetate乙酸乙酯/丁酯-2minEthylalcohol乙醇(48%)–60min012345Aceticacid乙酸(44%)-60minAmmonia氨水(10%)-2minBlacktea紅茶-24hAcetone丙酮-2minEthyl-Butylacetate乙酸乙酯/乙酸丁酯-2minEthylalcohol乙醇(48%)–60minISO4211-19790:severeeffect;5:noeffect0:嚴(yán)重影響;5:無影響Standard參考配方X-Linked測(cè)試配方0.08%epoxysilanes/mgKOH/g+1.2%CoatOSil*2287ImpactofCoatOSil*2287on
Staining&ChemicalResistance–ISO4211(1979)CoatOSil*2287對(duì)耐污&耐化學(xué)性的影響Aceticacid乙酸(44%)-60min012345Aceticacid乙酸-60minAmmonia氨水(10%)-2minBlacktea紅茶-16hAcetone丙酮-10sEthyl-ButylAcetate乙酸乙酯/丁酯-10sEthylalcohol乙醇(48%)-60min012345Aceticacid乙酸-60minAmmonia氨水(10%)-2minBlacktea紅茶-16hAcetone丙酮-10sEthyl-ButylAcetate乙酸乙酯/丁酯-10sEthylalcohol乙醇(48%)-60minDIN68861-1B0:severeeffect;5:noeffect
0:嚴(yán)重影響;5:無影響Standard參考配方X-Linked測(cè)試配方+1.2%CoatOSil*22870.08%環(huán)氧硅烷/mgKOH/gImpactofCoatOSil*2287on
Staining&ChemicalResistance–DIN688611B
CoatOSil*2287對(duì)耐污&耐化學(xué)性的影響012345Aceticacid乙酸-16hAmmonia氨水(10%)-16hBlacktea紅茶-16hAcetone丙酮-16hEthyl-ButylAcetate乙酸乙酯/丁酯-16hEthylalcohol乙醇(48%)-16hStandard參考配方012345Aceticacid乙酸-16hAmmonia氨水(10%)-16hBlacktea紅茶-16hAcetone丙酮-16hEthyl-ButylAcetate乙酸乙酯/丁酯-16hEthylalhohol乙醇(48%)-16hX-Linked測(cè)試配方0.08%環(huán)氧硅烷/mgKOH/g+1.2%CoatOSil*2287ImpactofCoatOSil*2287on
Staining&ChemicalResistance–DIN688611A
CoatOSil*2287對(duì)耐污&耐化學(xué)性的影響DIN68861-1A0:severeeffect;5:noeffect
0:嚴(yán)重影響;5:無影響ISO4211-1979DIN68861–1B+CoatOSil2287+CoatOSil2287ImpactofCoatOSil*2287onStaining&ChemicalResistance
CoatOSil*2287對(duì)耐污&耐化學(xué)性的影響FEATURES特點(diǎn)BENEFITS優(yōu)點(diǎn)WatersolublesilaneadditiveforOnePackWBsystems;Acrylics,PUDs,WBEpoxies&Alkyds水溶性硅烷添加劑,可用于單組分水性涂料(丙烯酸,聚氨酯,環(huán)氧&醇酸樹脂)Highersilanelevelsforhighperformance.高硅烷用量=>高性能Superiorstainingresistance優(yōu)異的耐污性Superiorchemicalresistance.優(yōu)異的耐化學(xué)品性Self-crosslinkingatroomorlowbaketemperatures.
室溫或低溫自交聯(lián)固化CuringMechanismenhancedby固化反應(yīng)取決于:
PolymerComposition聚合物的組成
CoatingFormulation涂料配方
ApplicationConditions使用條件
CuringandAgingConditions
固化和熟化條件FeaturesandBenefitsofCoatOSil*2287
CoatOSil*2287的特點(diǎn)和優(yōu)點(diǎn)ImpactofVOCRegulationonResinDesign
VOC法規(guī)對(duì)樹脂配方設(shè)計(jì)的影響FunctionofSilanesinCoatings
硅烷在涂料中的特殊功能AdhesionPromotion增強(qiáng)附著力Especiallybetweenorganicpolymersandinorganicoxidesubstrates特別是在有機(jī)聚合物與無機(jī)氧化物之間Someexamplesexistforadhesiontononfunctionalorganicsubstrates在難附著的有機(jī)底材上增強(qiáng)附著力Crosslinking交聯(lián)劑Convertreactivepolymers(isocyanate,polyol,polyamine)tomoisturecurechemistry可反應(yīng)性聚合物=》具有潮氣固化反應(yīng)的特點(diǎn)VOCReduction減少VOCDispersion幫助分散Compatibilizehigh-energyparticulateswithorganicmatrices幫助高能量粒子在有機(jī)物中的分散;Pigment/Mineralfillerdispersion
顏料/無機(jī)填料的分散SilquestA-1230reducesaqueousdispersionviscosity
SilquestA-1230降低水相體系的分散粘度SuspensionViscosity(cP)SilaneforFillerTreatment
硅烷用于無機(jī)填料的表面處理Dissolve20%silaneinalcohol/water(90/10byvolume)
將20%硅烷溶解入醇/水中(90/10)Ethanol,methanol,2-propanolmaybeused可用乙醇、甲醇、異丙醇Waterallowssilanetohydrolyze水可令硅烷水解Forsomesluggishly-hydrolyzingsilanes(e.g.A-137,octyltriethoxysilane),acidify-glacialaceticacidtopH4-5.對(duì)一些難水解的硅烷如A-137,應(yīng)用醋酸將pH調(diào)到4-5.Acidcatalyzeshydrolysis醋酸可催化水解pH4.5forminimalcondensationandlongestsolutionlife在pH4.5時(shí)有較長(zhǎng)的貯存期Applysolutionimmediatelytoparticulatemineralfillerusingconventionalequipment.將硅烷溶液立即表面處理無機(jī)填料,可用以下設(shè)備:Paterson-KelleyV-Blender
Henschelmixer
L?digemixerSILQUEST
硅烷在填料中的使用指導(dǎo)
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