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HeatTreatment&HotWorkingofMetalsUnit4金屬的熱處理和熱加工HeatTreatmentandWorkingEquipmentTestingBeforeClass:Whatthemeaningof“Shaping”?(radio)HeatTreatment&HotWorkingofMetals
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Unit4HeatTreatment&HotWorkingofMetals
Wecanalterthecharacteristicsofsteelinvariousways.Inthefirstplace,steelwhichcontainsverylittlecarbon,willbemilderthansteel,whichcontainsahigherpercentageofcarbon,uptothelimitofabout1.5%.Secondly,wecanheatthesteelaboveacertaincriticaltemperature,andthenallowittocoolatdifferentrates.Atthiscriticaltemperature,changesbegintotakeplaceinthemolecularstructureofthemeta1.Intheprocessknownasannealingweheatthesteelabovethecriticaltemperatureandpermitittocoolveryslowly.Thiscausesthemetaltobecomesofterthanbefore,andmucheasiertomachine.
Annealinghasasecondadvantage.Ithelpstorelieveanyinternalstresseswhichexistinthemetal.Thesestressesareliabletooccurthroughhammeringorworkingthemetal,orthroughrapidcooling.Metalwhichwecausetocoolrapidlycontractsmorerapidlyontheoutsidethanontheinside.Thisproducesunequalcontraction,whichmaygiverisetodistortionorcracking.Metalwhichcoolsslowlyislessliabletohavetheseinternalstressesthanmetal,whichcoolsquickly.Ontheotherhand,wecanmakesteelharderbyrapidcooling.Weheatitupbeyondthecriticaltemperature,andthenquenchitinwaterorsomeotherliquid.Therapidtemperaturedropfixesthestructuralchangeinthesteel,whichoccurredatthecriticaltemperature,andmakesitveryhard.Butabarofthishardenedsteelismoreliabletofracturethannormalsteel.Wethereforeheatitagaintoatemperaturebelowthecriticaltemperature,andcoolitslowly.Thistreatmentiscalledtempering.Ithelpstorelievetheinternalstresses,andmakesthesteellessbrittlethanbefore.ThepropertiesoftemperedsteelenableUStouseitinthemanufactureoftools,whichneedafairlyhardsteel.Highcarbonsteelisharderthantemperedsteel,butitismuchmoredifficulttowork.Theseheattreatmentstakeplaceduringthevariousshapingoperations.Wecanobtainbarsandsheetsofsteelbyrolling
themetalthroughhugerollsinarollingmill.Therollpressuresmustbemuchgreaterforcoldrollingthanforhotrolling,butcoldrollingenablestheoperatorstoproducerollsofgreataccuracyanduniformity,andwithabettersurfacefinish.Othershapingoperationsincludedrawingintowire,castinginmoulds,andforging.Themechanicalworkingofmetalistheshapingofmetalineitheracoldorahotstatebysomemechanicalmeans.Thisdoesnotincludetheshapingofmetalsbymachiningorgrinding,inwhichprocessesmetalisactuallymachinedoff,nordoesitincludethecastingofmoltenmetalintosomeformbyuseofmolds.Inmechanicalworkingprocesses,themetalisshapedbypressure---acutelyforging,bending,squeezing,drawing,orshearingittoitsfinalshape.Intheseprocessesthemetalmaybeeithercoldorhotworked.Althoughnormalroomtemperaturesareordinarilyusedforcoldworkingofsteel,temperaturesuptothere-crystallizationrangearesometimesused.Hotworkingofmetalstakesplaceabovethere-crystallizationorwork—hardeningrange.Forsteel,re-crystallizationstartsaround650to700~C,althoughmosthotworkonsteelisdoneattemperaturesconsiderablyabovethisrange.Thereisnotendencyforhardeningbymechanicalworkuntilthelowerlimitofthere-crystallinerangeisreached.Somemetals,suchasleadandtin,havealowre-crystallinerangeandcanbehotworkedatroomtemperature,butmostcommercialmetalsrequiresomeheating.Alloycompositionhasagreatinfluenceupontheproperworkingrange,theusualresultbeingtoraisethere-crystallinerangetemperature.Thisrangemayalsobeincreasedbypriorcoldworking.
molecular[m?'lekj?l?]a.由分子組成的,分子的annealing[?'ni:li?]n.(低溫)退火,燜火,磨煉relieve[ri'li:v]v.解除,減輕,使不單調(diào)乏味liable['lai?bl]a.有責(zé)任的,有義務(wù)的,應(yīng)受罰的,有…傾向的contract['k?n'tr?kt]v.收縮,縮緊,感染,訂約rise[raiz]v.上升,增強(qiáng),起立,高聳shaping[?eipi?]n.成形,造型,塑造mechanical[mi'k?nik?l]a.機(jī)械的,呆板的,力學(xué)的machining[m?'?i:ni?]n.切肖,制造,機(jī)械加工grinding[ɡraindi?]n.磨肖力工machined[m?'?i:nd]a.機(jī)械加工的pressure['pre??]n.壓力,壓強(qiáng)bend[bend]v.使彎曲,使屈服,使致力,使朝向bending['bendi?]n.彎曲(度),扭曲(度)Newwordsandphrases
squeeze[skwi:z]v.擠(壓,干),壓榨,勒索,緊握prior['prai?]a.在先的,在前的,優(yōu)先的distortion[dis't?:??n]n.變形,扭曲,曲解,失真crack[kr?k]v.&n.破裂,裂紋,打開(kāi)beyond[bi'j?nd]prep.超過(guò)……的范圍,超過(guò),越過(guò)quench[kwent?]v.&n.熄滅,[機(jī)]淬火,解渴;fix[fiks]v.&n.安裝,修理,使固定,準(zhǔn)備tempering['temp?ri?]v.回火rolls[r?uls]n.薄板卷,泛指鋼材draw[dr?:]v.拉,畫(huà),吸引drawing['dr?:i?]n.沖壓成形shear[?i?]v.剪斷,切斷,修剪,剝奪recrystallization[ri:,krist?lai'zei??n]n.再結(jié)晶hardening['hɑ:d?ni?]n.硬化,淬火,鍛煉crystalline['krist?lain]a.結(jié)晶的凡.結(jié)晶體influence['influ?ns]n.影響,作用Newwordsandphrases
mechanicalmeans機(jī)械設(shè)備(工具)beknownas…稱為……work—hardeningrange淬火溫度區(qū)TechnicalTerms
Thisproducesunequalcontractions,whichmaygiverisetodistortionorcracking.譯文:這將引起不均勻壓縮,增加其出現(xiàn)畸變和破裂的可能。說(shuō)明:此句為非限定性定語(yǔ)從句?!癢hich”引導(dǎo)的從句時(shí)對(duì)“unequalcontractions”的進(jìn)一步解釋說(shuō)明。Languagepoints2.Thisdoesnotincludetheshapingofmetalsbymachiningorgrinding,inwhichprocessesmetalisactuallymachinedoff,nordoesitincludethecastingofmoltenmetalintosomeformbyuseofmolds.譯文:這既不包括金屬已經(jīng)過(guò)機(jī)械或磨削加工的成形,也不包括熔化的金屬注入鑄造模所進(jìn)行的成形。說(shuō)明:“inwhichprocessesmetalisactuallymachinedoff”為非限定性定語(yǔ)從句,對(duì)前面的主句起進(jìn)一步解釋說(shuō)明作用。“nordoesitincludethecastingofmoltenmetalintosomeformbyuseofmolds”此句為倒裝句,由于“nor”提前,整個(gè)句子發(fā)生了部分倒裝。Languagepoints3.Thesestressesareliabletooccurthroughhammeringorworkingthemetal,orthroughrapidcooling.金屬在鍛打加工或快速冷卻時(shí)外層收縮比內(nèi)層收縮速度快,極易導(dǎo)致內(nèi)應(yīng)力。beliableto:易于…的;有…傾向的;應(yīng)付有責(zé)任,應(yīng)遵守…(1)Athirdparty,whosefaultcausesthefuelgasaccident,shallbeliabletopaydamagesaccordingtolaw.因第三人的過(guò)錯(cuò)造成燃?xì)馐鹿实?,第三人?yīng)當(dāng)依法承擔(dān)損害賠償責(zé)任。(2)Non-complyingtrustsarealsodeemedtobeliabletotaxationonthetrust'sworldwideincome.“非照辦信托”同時(shí)也被推定為按其信托之全球收入征稅。Languagepoints4.Weheatitupbeyondthecriticaltemperature,andthenquenchitinwaterorsomeotherliquid.我們將金屬加熱到超過(guò)極限溫度,然后在水或其他液體中淬火。heatup:加熱(1)Theelectronicheatercanheatupfastandsafely.Italsofunctionsasasteamer.以電熱為燃料能源,既方便,而且加熱速度快,有蒸氣鍋爐之同功效。(2)Materialspiralingintoablackholecanheatuptomillionsofdegreesandglowbrightly.捲入黑洞中的物質(zhì),將會(huì)被加熱至數(shù)百萬(wàn)度并放出耀眼的光芒。
Languagepoints5.ThepropertiesoftemperedsteelenableUStouseitinthemanufactureoftools,whichneedafairlyhardsteel.當(dāng)制造的工具需要高硬度的鋼鐵時(shí),我們可以用回火鋼。enable…to…:使…;使…能夠;能夠
(1)UsingICONcontrollingcircuit,enabletodetectthestatusofthemechanismoperation.
本機(jī)采用ICON控制回路,可偵測(cè)機(jī)械操作狀況。
(2)Thespacebetweentheinnerandouterplateisfullofheatinsulationmaterialswhichenabletoprovidetheniceperformanceofheatinsulation.內(nèi)外板之間形成的空間可以填充保溫材料,能夠提供良好的保溫功能。Languagepoints6.Othershapingoperationsincludedrawingintowire,castinginmoulds,andforging.其他的塑性加工有拉絲、模鑄和鍛造。drawinginto:使卷入
(1)SMSDrawintegratesintothetargetapplicationandappearsasanewserviceinthetoolbar.短信抽獎(jiǎng)集成到目標(biāo)應(yīng)用,似乎作為一種新的服務(wù)工具欄。(2)Nowthepatternrepeatwithmanualtwist,willitselfdrawintotheactivelevelofthePhotoshopdatafileandtheoriginalismaintainedagainonaseparatelevel.現(xiàn)在的模式重復(fù)與手工捻,本身將提請(qǐng)進(jìn)入活躍水平的Photoshop的數(shù)據(jù)文件和原再次是保持在一個(gè)單獨(dú)的水平。
Languagepoints7.Thereisnotendencyforhardeningbymechanicalworkuntilthelowerlimitofthere-crystallinerangeisreached.在達(dá)到最低的再結(jié)晶溫度之前,機(jī)械加工的金屬?zèng)]有硬化的趨勢(shì)。tendency['tend?nsi]n.傾向,趨勢(shì);癖好(1)Sincegravityworksequallyoneverything,therewouldbeatendencytopullthoseunevenplacesdown.由于重力作用于物體上是相等的,會(huì)有傾向于將受力不相等的地方拉平。(2)Thetendencyofmodernscienceistoreduceprooftoabsurditybycontinuallyreducingabsurditytoproof.現(xiàn)代科學(xué)的傾向,是不斷把謬論化為根據(jù)來(lái)使實(shí)證變得荒謬。
Languagepoints8.Alloycompositionhasagreatinfluenceupontheproperworkingrange,theusualresultbeingtoraisethere-crystallinerangetemperature.合金的成分對(duì)合適的加工范圍有極大的影響,通常會(huì)提高再結(jié)晶的溫度范圍。
have/hasinfluenceupon:有影響
(1)Thelevelofweightingratehasdirectinfluenceuponthefabricproperties.增重率的高低對(duì)織物性能有直接影響。
(2)Inthelegalsystemofterminationoflaborcontract,dismissalsystemhasgreatinfluenceuponemployee.勞動(dòng)法律關(guān)系解除法律制度中,解雇制度對(duì)勞動(dòng)者權(quán)益的影響尤其重大。LanguagepointsI.Answerthefollowingquestions.1.Explainthewaysthatcanalterthecharacteristicsofsteel.
Inthefirstplace,steelwhichcontainsverylittlecarbon,willbemilderthansteel,whichcontainsahigherpercentageofcarbon,uptothelimitofabout1.5%.Secondly,wecanheatthesteelaboveacertaincriticaltemperature,andthenallowittocoolatdifferentrates.Ontheotherhand,wecanmakesteelharderbyrapidcooling.keyExercises
2.Whataretheadvantagesofannealing?
Intheprocessknownasannealingweheatthesteelabovethecriticaltemperatureandpermitittocoolveryslowly.Thiscausesthemetaltobecomesofterthanbefore,andmucheasiertomachine.Annealinghasasecondadvantage.Ithelpstorelieveanyinternalstresseswhichexistinthemetal.Thesestressesareliabletooccurthroughhammeringorworkingthemetal,orthroughrapidcooling.keyExercises3.Whatisthemeaningoftempering?
Weheatupthesteelbeyondthecriticaltemperature,andthenquenchitinwaterorsomeotherliquid.Therapidtemperaturedropfixesthestructuralchangeinthesteel,whichoccurredatthecriticaltemperature,andmakesitveryhard.Butabarofthishardenedsteelismoreliabletofracturethannormalsteel.Wethereforeheatitagaintoatemperaturebelowthecriticaltemperature,andcoolitslowly.Thistreatmentiscalledtempering.keyExercises4.Whatisthetemperatureatwhichsteelstartstore-crystallize?
Forsteel,re-crystallizationstartsaround650to700~C.keyExercises
金屬的分子結(jié)構(gòu)
2.不均勻壓縮3.快速冷卻4.各種塑性加工II.TranslatethefollowingintoEnglish.structureofthemeta1unequalcontractionrapidcoolingvariousshapingoperationskeykeykeykey5.金屬的機(jī)械加工6.金屬的冷熱加工mechanicalworkingofmetalcoldorhotworkingofsteelkeykeyⅡ.PutthephrasesintoEnglish:
在翻譯過(guò)程中,由于英漢兩種語(yǔ)言的表達(dá)方式不同,不能逐詞對(duì)譯。原文中有些詞在譯文中須要轉(zhuǎn)換詞性,才能使譯文通順流暢。詞性轉(zhuǎn)譯的幾種情況如下:一、英語(yǔ)動(dòng)詞、形容詞、副詞譯成漢語(yǔ)名詞1.Telecommunicationsmeanssomuchinmodernlifethatwithoutitourmodernlifewouldbeimpossible.電信在現(xiàn)代生活中意義重大,沒(méi)有它就不可能有我們現(xiàn)在的生活。
詞性轉(zhuǎn)譯Translating2.Gasesdifferfromsolidsinthattheformerhasgreatercompressibilitythanthelatter.氣體和固體的區(qū)別在于氣體的可壓縮性比固體大。3.Theinstrumentischaracterizedbyitscompactnessandportability.這個(gè)儀器的特點(diǎn)是結(jié)構(gòu)緊湊,攜帶方便。Translating二、英語(yǔ)名詞、介詞、形容詞、副詞譯成漢語(yǔ)動(dòng)詞1.SubstitutionofmanualfinishingisoneexampleofHSMapplication.替代手工精加工是高速加工應(yīng)用的一個(gè)例子。2.Scientistsareconfidentthatallmatterisindestructible.科學(xué)家們深信一切物質(zhì)是不滅的。3.Theapplicationofelectroniccomputersmakesforatremendousriseinlaborproductivity.使用電子計(jì)算機(jī)可以大大提高勞動(dòng)生產(chǎn)率。Translating三、英語(yǔ)的名詞、副詞和動(dòng)詞譯成漢語(yǔ)形容詞
1.Thiswaveguidetubeischieflycharacterizedbyitssimplicityofstructure.這種波導(dǎo)管的主要特點(diǎn)是結(jié)構(gòu)簡(jiǎn)單。2.Themaidenvoyageofthenewlybuiltsteamshipwasasuccess.那艘新造輪船的處女航是成功的。3.Itisafactthatnostructuralmaterialisperfectlyelastic.事實(shí)上沒(méi)有一種結(jié)構(gòu)材料是十全十美的彈性體。Translating四、英語(yǔ)形容詞、名詞譯成漢語(yǔ)副詞1.Quasi-starswerediscoveredin1963asaresultofanefforttoovercometheshortcomingsofradiotelescopes.類星體是1963年發(fā)現(xiàn)的,是人們努力克服射電望遠(yuǎn)鏡的缺點(diǎn)所取得的一項(xiàng)成果。2.Acontinuousincreaseinthetemperatureofagasconfinedinacontainerwillleadtoacontinuousincreaseintheinternalpressurewithinthegas.不斷提高密封容器內(nèi)氣體的溫度,會(huì)使氣體的內(nèi)壓力不斷增大。TranslatingSolderingandWeldingThereareanumberofmethodsofjoiningmetalarticlestogether,dependingonthetypeofmetalandthestrengthofthejointthatisrequired.1.SolderingandBrazing釬焊和焊接
金屬連接在一起的方法很多,選用哪種方法要取決于金屬的類別和所要求的接縫強(qiáng)度。1.軟釬焊與硬釬焊
ReadingSolderinggivesasatisfactoryjointforlightarticlesofsteel,copperorbrass,butthestrengthofsolderedjointisratherlessthanajointwhichisbrazed,rivetedorwelded.Thesemethodsofjoiningmetalarenormallyadoptedforstrongpermanentjoint.Solderingistheprocessofjoiningtwometalsbyathirdmetaltobeappliedinthemoltenstate.Solderconsistsoftinandlead,whilebismuthandcadmiumareoftenincludedtolowerthemeltingpoint.Oneofthemostimportantoperationsinsolderingisthatofcleaningsurfacestobejoined,thismaybedonebysomeacidcleaner.
軟釬焊能使薄的鋼件、銅件或黃銅件獲得合乎要求的接縫。但軟釬焊的接縫強(qiáng)度比硬釬焊、鉚接或焊接的接縫強(qiáng)度低的多,硬釬焊、鉚接或焊接等這些接合方法通常用于高強(qiáng)度的永久接合。軟釬焊是靠施加熔融狀態(tài)的第三中金屬使兩塊金屬連接在一起的焊接方法。焊料由錫,鉛組成,而加入鉍和鎘是為了降低焊料的熔點(diǎn)。釬焊的重要工序之一是將需要焊接的接縫表面洗擦干凈,這一工序可用某種酸洗液進(jìn)行。
ReadingAlthoughtheoxidesareremovedbythecleaningoperation,anewoxidecoatingformsimmediatelyaftercleaning,thusispreventingthesoldertounitewiththesurfaceofthemetal.Fluxisusedtoremoveandpreventoxidationofthemetalsurfacetobesoldered,allowingthesoldertoflowfreelyandunitewiththemetal.Zinc
chlorideisthebestfluxtouseforsolderingmostferrousandnon-ferrousmetals,forsolderingaluminum
stearinacidorvase-lineistobeusedasfluxes.
雖然通過(guò)清理操作,氧化物被除去,但清洗完畢之后,會(huì)立即產(chǎn)生新的氧化膜,從而阻礙了焊料與金屬件表面的連接。助焊劑是用來(lái)去除氧化物和防止需要焊接的金屬表面的氧化,以使焊料能自由地流動(dòng)并于金屬件連接。在釬焊大多數(shù)黑色金屬和有色金屬時(shí)氯化鋅是最好的助焊劑,釬焊鋁時(shí),用硬脂酸和凡士林作為助焊劑。
ReadingInsomecasesitmaybenecessarytoconnectmetalsurfacesbymeansofhardzincsolderwhichfusesathightemperature.Thiskindofsolderingiscalledbrazing.2.Welding在有些情況下,用高熔點(diǎn)的硬鋅焊料來(lái)焊接金屬是必要的,這種釬焊稱之為硬釬焊。2)焊接
ReadingWeldingisthejoiningoftwometalpiecesbysofteningwithheatandthenpressing,hammering,offusingthemtogether.Manypartsofmachines,automobiles,airplanes,ships,bridges,andbuildingsarewelded.焊接是借助于熱量,使金屬軟化后加壓、錘鍛或使金屬熔合將兩塊金屬連接在一起的一種工藝方法。機(jī)器、汽車、飛機(jī)、船舶、橋梁及各種建筑物的許多構(gòu)件都是焊接的。ReadingOxyacetyleneweldingistheheatingoftwopiecesofmetalwithaflamethatburnsamixtureofoxygenandacetylenegas.Theoxygenandacetylenegasarekeptittwoseparatesteeltanksfromwhichtheyflowtoatorch;therethetwogasesmixandthenpassintotheflame.Itisthehottestflameknownforordinaryuse;itstemperatureisabout6,300degreesFahrenheit.Theoxyacetyleneflamemaybeusedtocutironandsteel.
氧—乙炔(氣焊)用氧氣和乙炔氣混合物燃燒產(chǎn)生的火焰加熱兩塊金屬。氧氣和乙炔分別貯存在兩個(gè)鋼制的貯氣瓶?jī)?nèi),由貯氣瓶流入焊炬,這兩種氣體在焊炬內(nèi)混合后通向火焰。就通常使用的火焰而言,氧—乙炔是最熾熱的火焰,其溫度約6300F(3482C),氧—乙炔火焰還可用于切割鐵和鋼。
ReadingElectricoftheweldingistheheatingoftwopiecesofmetaltobeweldedbyelectricity.Thisheatisthehottestthatcanbeobtainedforengineeringpurposes;itisabout7,232degreesFahrenheit.Theendsarethusmeltedtogether,makingaweldedjoint.Spotweldingisweldingtwopiecesofmetalinspotswithelectricityandisdonewithamachinecalledspotwelder.Aforgedweldismadebysofteningtheendsoftwometalpiecesinafurnaceandthenhammeringthemtogether.電焊即電弧焊,是用電能對(duì)施焊的兩件金屬加熱。在工程方面所有獲得的最高熱量要算電弧熱量,它約為7232F(4000C),因而焊接端被熔合成焊縫。點(diǎn)焊是借助電能以焊點(diǎn)形式將兩塊金屬焊接在一起。人們采用稱作點(diǎn)焊機(jī)的機(jī)器來(lái)完成這一工作。鍛焊是將兩塊金屬焊接端在爐中加熱軟化,然后將它們錘擊在一起。Readingsolder['s?ld?]n.焊料,焊錫v.(錫)焊,焊接brass[brɑ:s]n.黃銅,黃銅制品braze[breiz]vt.用銅鋅合金焊接copper['k?p?]n.銅,銅幣;銅制物a銅的rivet['rivit]n.鉚釘vt.鉚,鉚接molten['m?ult?n]adj.融化的,熔融的bismuth['bizm?θ]n.鉍cadmium['k?dmi?m]n.鎘acid['?sid]n.酸adj.酸的,酸味的oxide['?ksaid]n.氧化物flux[fl?ks]n.焊劑,助焊劑oxidation[,?ksi'dei??n]n.氧化ReadingNewwordsandphraseszinc[zi?k]n.鋅chloride['kl?:raid]n.氯化物ferrous['fer?s]adj.含鐵的,鐵的aluminum[?'lju:min?m]n.鋁stearin['sti:?rin,'sti?-]n.[化]硬脂精;硬脂=stearinevaseline['v?sili:n]n.[化]石油凍;礦脂;凡士林(商品名)fuse[fju:z]v.熔(化),熔合n.保險(xiǎn)絲,熔絲soften['s?f?n,'s?:-]v.使軟化;使柔和;變軟弱oxyacetylene[,?ksi?'setili:n,-lin]adj.[化]氧乙炔的acetylene[?'setili:n]n.[化]乙炔tank[t??k]n.(盛液體盛氣體的)大容器,槽,罐,坦克torch[t?:t?]n.火炬,火把;[機(jī)]氣炬;吹管furnace['f?:nis]n.爐子,熔爐;[冶]鼓風(fēng)爐,高爐ReadingNewwordsandphrases
twoseparatesteeltanks分別兩個(gè)鋼制的儲(chǔ)氣瓶solderingiron焊鐵,烙鐵ferrousandnon-ferrousmetals
黑色及有色金屬ReadingNeww
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