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FINAL PR2TestofFCMSeatSeal223007toISO10423,SectionsF.(FixtureTest)MaterialClassFF/HHTestNo.:BG-PR2-H2S- Compiledby: LiTong Date:Jan.7,2012Reviewed Hanguo Date:Jan.8,DateofRevision:Mar.28,MSP/DRILEX(Shanghai)Co.,.500Jinle RoadBaoshanDistrictShanghai,200941,ChinaTableofPR2-SYS-1.0試驗1.1Test2.0介TheIntroductionof2.2SystemCertificationofMSP/DRILEXTheTestControl2.42.5Pressure2.6CalibrationofMeasuring2.7DiagramsofProduct2.83.0BV和報ofBVandBVTestReport4.0試驗Test5.0試驗大綱、原始記錄和TestProcedure,OriginalRecordand6.0試驗Test6.1試驗前Pre-test6.2試驗后Post-test7.0試驗Test8.0ToolboxMeetingandWorkEmergencyEmergencyPlanofSolutionstoTheAccidentofPerilousGas氣體泄漏事故應(yīng)急10.0Calibration11.0附Appendix1-1HSETrainingAppendix1-2 (ISO/IEC17025:2005-RequirementsfortheCompetenceTestingandCalibrationAppendix1-3QualityAppendix1-4SizeAppendix1-5Procurement試驗簡IntroductionSeatsealtestispreparedbyMSP.Testprocedure:BodygaspressuretestatambientSeatsealfixturetest.(ReftoISO10423:2009SectionsPosttestexamination.(ReftoISOWe,MSP/DRILEX(Shanghai)Co.,.conductedtheDesignValidationProcedureinShanghai,fromDec.26,2011throughJan.03,2012,inaccordancewiththeTestProcedureSY-0161Rev.00,andthetestrequirementsofISO10423:2009AppendixFPR2forproducts.AllteststaffinvolvedfromMSPhavebeentrainedonourHSEpoliciesforsafetyproductionbeforeperformingtestsandthewholetestprocessiswitnessedbyBureauVeritas.For pleaseseeAppendix1-1.Aspertheabovepreparations,weproducethisreport, ingthetestproceduresusedfortheISO10423:2009AppendixFPR2DesignValidationProcedureforseatseal.Thereportcontainstestresultsandrecordeddataofthevarioustestparametersmeasuredinthetests,andputsforwardconclusionsoftheDesignValidationProcedureperformedontheMSP/DRILEX(Shanghai)Co.,.Thetestvalidatesthatseatseal(MSPP/N223007)madebyFCM(P/NM060979)andmadeofAloymer100canbeusedinthesametypeproducts.TheTestcenterofMSP/DRILEXQualityManagementSystemofLaboratorieshasbeenfoundtoISO/IEC17025:2005-RequirementsfortheCompetenceofTestingandCalibrationLaboratories.PleaserefertoAppendix1-2forthes.ThetestiscontrolledbytheControlCenter,withthefollowingfunctions:collectingtemperature,pressureandmakingrecord,dataprocessingcarryingoutrelatedtestprocedureasperpre-scheduledcomputerprogramandthenrealizingtheautomaticcontrol.Coolingtemperaturewasperformedbyaddingliquidnitrogentocooltheseatsealfixtureastoachieveatemperaturerangefromroomtemperatureto-65℃.TemperaturevaluesareprovidedtocontrolcenterandhumanadjuststhesupplementingvelocityofliquidnitrogentocontroltemperaturethroughchannelofRS485oranyelse.MaxtemperatureSupplySystem:heatingband,automaticadjustingdevice,temperaturetransducerPressureofthetestisprovidedbypressuresupplysystem,withthefollowingfunctions:thetestequipmenttestedbygaspressure;adjustingthepressure:increasing,decreasingorreleasingpressure;utilizeelectricalcontrolledorgascontrolledhighpressureneedlevalvetoshiftgaspressuretorealizeautomaticcontrol.Pressuresupplysystemcomposition:highpressurepump,gascontrolledhighpressureneedlevalve,calibratedpressuregauge(includinglow/highpressure),highpressurepipeline,X-over,integratedconnector,wasteliquidpool,nitrogen,pressuresensor.Pressuregauge,pressuretransducer,temperaturetransducerappliedinthetestwascalibratedbyShanghaiInstituteofQualityInspectionandTechnicalResearch.MeasurementsNo.,calibrationdate,validitymeasurementrangeandscalepleaseseethefollowingtable1-Table1-NameofNo.DateDuePressure0-PressurePressure0-PressureTemperatureDrawingoftheSeatsealTestDummyValveThedrawingisthesizeof223007grooveandthedataseetable1-Alldetailsarelistedinpartsinspectionrecord.PleaserefertoAppendix1-Seatsealmaterialsandthetesttraceabilityinformationseetable1-Table1-SealMaterialMaterialTesting15000TemperatureL--rMaterialBatchOUTINofConformityAppendix1-Preparedby:-MetallicPerISO10423:2009,AnnexBVTestBV2ofTableof SystemCertificationofMSP/DRILEX Calibration Records Pre-test DiagramsofProduct TheIntroductionfortheMainTest SeatSeal SeatSeal TheTest Test Post Test ?PROPRIETARYPreparedby:-MetallicPerISO10423:2009,AnnexBVTestBV3ofMSPhascompletedthetestingofseatseal(MSPP/N223007).Thetestvalidatesthatseatseal(MSPP/N223007)madebyFCM(P/NM060979)andmadeofAloymer100canbeusedinthesametypeproducts.ISO10423:2009forPetroleumandnaturalgasIndustries-Drillingandproductionequipment-WellheadandChristmastreeequipmentestablishesDesignvalidationProceduresforallproducts.Thisreportsseveralgroupsoftestof-metallicsealstestproceduresunderguidanceofISO10423:2009AnnexF.Thereportcontainstestresultsandrecordeddataofthevarioustestparametersmeasuredduringthetests,andpresentsconclusionsofthedesignvalidationtestingperformedbytheMSP/DRILEX(Shanghai)Co.,.ThetestswitnessedbyBureauVeritaswereperformedinaccordancewiththeTestProcedureSY-0161Rev.00,andthetestrequirementsofISO10423,AnnexF,Thermo-chemicalperformanceofsealmaterials.ThedesignvalidationtestingwasconductedatMSP/DRILEXinShanghai.SealMaterialsInformation(Table1-Testing15000TemperatureL-Temperature-rMaterialBatchOUT?PROPRIETARYPreparedby:-MetallicPerISO10423:2009,AnnexBVTestBV4ofTheTestcenterofMSP/DRILEXQualityManagementSystemofLaboratorieshasbeenfoundtoISO/IEC17025:2005-RequirementsfortheCompetenceofTesting.Pressuregauge,pressuretransducer,temperaturetransducerappliedinthetestarecalibratedbyshanghaiInspectionofQualityInspectionandTechnicalResearch.MeasurementsNo.calibrationdate,validitydate,measurementrangepleaseseethefollowingtable1-2.Table1-NameofNo.ofDateforDuePressurePressure0-PressurePressure0-TemperatureAlltemperatureandpressurechartrecordsshallreferenceTestProceduresections,TheoriginalrecordsareverifiedandsignedbyMSPClientorIndependentCertifyingAuthorityuponcompletionofeachsection.?PROPRIETARYPreparedby:-MetallicPerISO10423:2009,AnnexBVTestBV5ofPhotographallsealsandtestfixturespriortoSeatDummyValveBXRingTestingFixture?PROPRIETARYPreparedby:-MetallicPerISO10423:2009,AnnexBVTestBV6ofAccordingtothetestobject,prepare1setfixturetestequipmentforseatSeatsealTest?PROPRIETARYPreparedby:-MetallicPerISO10423:2009,AnnexBVTestBV7ofSeatsealTestThepictureisthesizeof223007grooveandthedatapleaseseetable1-TheintroductionforthemaintestControlcenter:datacollectionmodular,relayoutputmodular,communicationmodular,controlboard(gaugeboard,computer,monitorequipmentetc.)?PROPRIETARYPreparedby:-MetallicPerISO10423:2009,AnnexBVTestBV8ofCoolingtemperatureisperformedbyaddingliquidnitrogentocooltheSsealastoachieveatemperaturerangefromroomtemperatureto-65℃.TemperaturevaluesareprovidedtocontrolcenterandhumanadjustshesupplementingvelocityofnitrogentocontroltemperaturethroughchannelofRS485oranyelse.MaxtemperatureSupplySystem:heatingband,automaticadjustingdevice,temperaturetransducer.Pressuresupplysystem:highpressuregaspump,gascontrolledhighpressureneedlespool,calibratedpressuregauge(includinglow/highpressure),highpressurepipeline,x-over,integratedconnector,nitrogen,pressuresensor.?PROPRIETARYPreparedby:-MetallicPerISO10423:2009,AnnexBVTestBV9ofWaterboxforgastestinambienttemperature:waterbox,othersupplementOthertestPressure-temperaturediagramrecorder,measurementtools,stackuptools,othersupplementequipment.3.0SealTest(RefISO10423:2009AnnexIdentifytestsealsandseatsealAlltestmaterialswerereceivedsealedinseparatepackingwithalltraceabilityinformationprovidedonthepacking.IdentificationoftestmaterialhasbeenverifiedwithreferencetothefollowinginformationprovidedbyMSPDRILEX(SHANGHAI)Co..Identificationoftestsealpartshasbeenverifiedbyreferencetothefollowing informationprovidedbyMSP/DRILEX(SHANGHAI)Co.;Materialr:FCM;Materialtype:Aloymer100;Materialbatchnumber:125951;Manufacturer'scomponentpackingTestGasPressureTestatAmbientTemperature:(ReftoSY-0161Rev.:VER-00?PROPRIETARYPreparedby:-MetallicPerISO10423:2009,AnnexBVTestBV10ofTeststepsasConnectedtestequipmentasperthetestLandedthetestunitintoGastestedfromAsideto15,000Duringthepressuretest,checkedthepressurewithcalibratedpressuregauge,recordedthepressurewiththecalibratedchartrecorder.Afterpressurestabilized,thenheldpressurefor15Note:ThegasandhydroventvalveswereinopenpositionduringallperiodsReleasedthepressuretoOpenedthecheckvalveonCsideslowly,andthenreleasedpressureto0PSIatanominalrateof1,000psi/min.GastestedfromBsideto15,000Duringthepressuretest,checkedthepressurewithcalibratedpressuregaugerecordthepressurewiththecalibratedchartrecorder.Afterpressure thenheldpressurefor15minutesNote:Pressurestabilizationthenheldthepressure.Thegasandhydroventvalveswereinopenpositionduringallperiods.ReleasedthepressuretoOpenedthecheckvalveonCsideslowly,andthenreleasedpressureto0PSIatanominalrateof1,000psi/min.TestingProcedure:asperSY-0161REV.:005.1TheTestResultmetbelowAcceptancecriteria:TherearenovisiblebubblesinthewaterduringtheholdingThepressurevariationduringtheholdperiodshouldbelessthanSeatSealFixtureTest(ReftoSY-0161Rev.:VER-00PutdieselintotheSeatSealfixtureequipment,anddieselshalloccupy60%ofthenetvolume,andthenputdistilledwaterintotheequipment,anddistilledwatershalloccupy5%ofthenet
?PROPRIETARYPreparedby:-MetallicPerISO10423:2009,AnnexBVTestBV11ofConnectedtestequipmentasperthetestdiagram,useoperationboxcoveredtheSeatSealfixtureequipment,andturnedtheventilationequipmenton,madeanegativepressurespacefortheSeatSealfixtureequipment.OpenthecheckvalveonAside,applypressureto300±30PSIfortheseatsealfixtureequipmentwithmixedgasfromAside,andthenclosethecheckvalveonAside,releasethemixedgasinthepressureline,removethemixedgasline.HeatedtheSeatSealfixtureequipmentto121OpenedthecheckvalveonBside,appliedpressureto15,000PSIfortheSeatSealfixtureequipmentbythenitrogengasfromBside,temperatureshallnotfallbelow121℃orexceed132℃duringthepressurizationprocess.ClosedthecheckvalveonBside,releasedthepressureofnitrogenpressureHeldpressurefor160hafterthepressurewasstable,thepressuredropshalllessthan500PSIduringtheholdperiod,Temperatureshouldnotfallbelow121℃orexceed132℃duringtheheldprocess.Stoppedheating,cooledtheSeatSealfixtureequipmenttoambientOpenedthecheckvalveonCsideslowly,andthenreleasedpressureto0PSIatanominalrateof1,000psi/min.OpenedthecheckvalveonBside,appliedpressureto15,000PSIfortheSeatSealfixtureequipmentbythenitrogengasfromBside.Heldpressurefor1hafterthepressurewasstable,thepressuredropshallless?PROPRIETARYPreparedby:-MetallicPerISO10423:2009,AnnexBVTestBV12of500PSIduringtheheldOpenedthecheckvalveonCsideslowly,andthenreleasedpressureto0PSIatanominalrateof1,000psi/min.CooledtheSeatSealfixtureequipmenttemperatureto-46OpenedthecheckvalveonBside,pressuretestedto15,000PSIfortheSeatSealfixtureequipmentbythenitrogengasfromBside,temperatureshallnotfallbelow-57℃orexceed-46℃duringthepressurizationprocess.Heldpressurefor1hafterthepressurestabilized;thepressuredropwasless14.5PSIduringtheholdOpenedthecheckvalveonCsideslowly,andthenreleasedpressureto0PSIatanominalrateof1,000PSI/min.Removedtheoperationbox,disassembledtheequipmentcap,tookthespecimensoutfromtheequipment,tookphotos,andaddedlabelsandmarks.Andthenstoredthespecimensintothefreshdieseluntilphysicalpropertiesandmechanicaltestcanbeperformed.Andthefollowingtestcouldbefinishedwithintwodays.TestingProcedure:asperSY-0161REV.:00TestResult:TheSeatSealfixturemetthebelowAcceptanceDuringtheratedpressureholdperiod,thepressuredropshouldbelessthan14.5PSI,applypressureto15,000PSIbythenitrogenfromBside,whenthepressuredropislessthan14.5PSI.Hightemperatureshallnotfallbelow121℃orexceed132℃throughoutthetestTemperatureshallnotfallbelow-57℃orexceed-46℃throughoutthelow-temperaturetestduration.After160hhigh-temperaturetest,fluiddisplacementforfixtureleakdetectorshallbelessthan100cm3.Nosustainedbubblesshallbeobserved(20cm3/hormore).Afterroom-temperatureandlow-temperaturetest,fluiddisplacementforfixtureleakdetectorshallbelessthan20cm3.Nosustainedbubblesshallbeobserved(20cm3/hormore).?PROPRIETARYPreparedby:-MetallicPerISO10423:2009,AnnexBVTestBV13ofTestAddedthetest supposedtoputintillitwasfullandthetestershouldrecordaccordingly.Waterinthefixturewassupposedpouredintothemeasuringcupandtheactualvolumewasmeasuredas70mL.Thevolumewascalculatedas60%and5%,42mLdieseland3.5mLwaterwasPouredintothe3.5mLwaterwaspouredintothebeakerPouredintothe?PROPRIETARYPreparedby:-MetallicPerISO10423:2009,AnnexBVTestBV14ofTheseatsealmetthebelowAcceptanceGaspressuretestatambient(b).How(b).Howtojudgewhetherthepressurewasstabilizedistotake4pointslikeP0、P1P2andP3asperthetimesequence.If△P1=P1-P0,△P2=P2-P1,△P3=P3-When△P3<△P2<△P1and△P3+△P2+△P1≤14.5psi(namely1bar)and△P3approachingBasedontheabovejudgements,furtherpressurewasconsideredstabilized.Thus,testwasconsideredacceptable.Asforfurtherchartofthistest,itwasjudgedinaccordancewiththeaboved(a).Fromtheabovediagram,itindicatesthatduringthepressureholdingperiod,pressurealterationofthefirstperiodfallsin1PSIand3PSIofthesecondApplypressureto300±30PSIbythemixgasfromA?PROPRIETARYPreparedby:-MetallicPerISO10423:2009,AnnexBVTestBV15ofFromFromtheabovediagram,itindicatesthatmixgaspressurefromAsideto317PSIatroomtemperature.Heatautoclaveto121℃.Pressurewill?PROPRIETARYPreparedby:-MetallicPerISO10423:2009,AnnexBVTestBV16ofFromFromtheabovediagramitindicatesthatthetemperaturewillriseaftermixgasgetstoDuringtheratedpressureholdperiod,thepressuredropshouldbelessthan500PSI,Maintaintestpressure(15000PSI)and(121℃)throughoutthe160hourtestingperiod.Testvesselpressureandtemperaturehavebeenrecordedcontinuously.FromFromtheabovediagram,itindicatesthatduringthe160hrspressureholdingperiod,thepressurealterationaswellasthepressuredropis9PSI.?PROPRIETARYPreparedby:-MetallicPerISO10423:2009,AnnexBVTestBV17ofAttheendoftheexposureperiod,coolthefixturetoambienttemperature(nominally24℃)andbleedoffresidualpressureatacontrollednominalrateof?PROPRIETARYPreparedby:-MetallicPerISO10423:2009,AnnexBVTestBV18ofFromFromtheabovediagram,itindicatesthatittakes14minutestoreleasepressure.Therateis900.90psi/minute.?PROPRIETARYPreparedby:-MetallicPerISO10423:2009,AnnexBVTestBV19ofOnceatambientlaboratorytemperatureandwithnopressureinthefixture,pressurizetotheumratedworkingpressureof15000PSIusingnitrogen.Holdforaminimumperiodof1hourandthenreducethepressuretozeroatacontrolledrateof1000psi/min.Thebubbledetectorwasoperationalduringthe1hourdwellattestpressure.Thepressureandtemperaturewererecordedcontinuouslyduringthisstep;thetemperaturereductionistransient.?PROPRIETARYFromtheFromtheabovediagram,itindicatesthatittakes15minutestorelievepressure.Therateis769.8psi/minute.Preparedby:-MetallicPerISO10423:2009,AnnexBVTestBV20of?PROPRIETARYPreparedby:-MetallicPerISO10423:2009,AnnexBVTestBV21ofUponcompletionoftheambienttemperaturetest,placethetestfixtureinafreezerunitandreducethetemperatureto(-46oC/-57oC).Fromtheabovediagram,itindicatesthatitfallsdownto-50.8oCfrom2012to03:453th?PROPRIETARYPreparedby:-MetallicPerISO10423:2009,AnnexBVTestBV22ofOnceatroomtemperature,pressurizetothe umratedworkingpressureof15000PSIusingnitrogen.Holdforaminimumof1hour.FromFromtheabovediagram,itindicatesthatduringtheonehourleakperiod,thepressurealterationaswellasthepressuredropis2PSI.?PROPRIETARYPreparedby:-MetallicPerISO10423:2009,AnnexBVTestBV23ofReducethepressuretozeroatacontrolledrateofFromFromtheabovediagram,itindicatesthatittakes15minutestorelievepressure.Therateis988.20psi/minute.?PROPRIETARYThisThistestisdividedto3periods.Thefirstperiodis160hrspressure-holdingattheumtemperatureanditsaccumulativeleakageis31cm3;thesecondperiodis1hrpressure-holdingatroomtemperatureanditsaccumulativeleakageisaccumulative8cm3;thethirdperiodis1hrpressure-holdingperiodatlowtemperatureanditsleakageis7cm3.Generally,theaccumulativeleakageofthewholetestisPreparedby:-MetallicPerISO10423:2009,AnnexBVTestBV24ofTheleakageofthewhole?PROPRIETARYPreparedby:-MetallicPerISO10423:2009,AnnexBVTestBV25of4.0PostTestExamination(RefISO10423Afterthecompletionofallthetests,theseatsealfixturewasremovedfromthetestfixtureandvisualinspectionwascarriedout.Nodefectsordamagewasfoundintheseatsealfixtureduringinspection.Theresultissatisfactory.Photographsofthesepartsobservationsareincludedinattaent.TestingProcedure:asperSY-0161REV.:00.TestResult:ThevalvemetthebelowAcceptancea.Allpartsshallbeingoodworkingorder,ifnottheyshouldbeidentifiedand conformancesnotedwithinthePostTestExaminationReport.?PROPRIETARYPreparedby:-MetallicPerISO10423:2009,AnnexBVTestBV26ofTestRecord:PostTestSeatDummyValveBXRingTestingFixture?PROPRIETARY試驗?zāi)?Test 試驗標(biāo) Test 術(shù)語和定 Termsand 試驗介 Test 溫度試 Temperature 保壓周 Hold 試驗順 Test 試驗裝置的組 Testequipmentassemblyunder 第檢驗機 Independentcertifyingauthority 試驗偏 Deviationsfrom 試驗前準(zhǔn)備工 Pre-test 試驗樣 Test 閥座密封試驗裝 Fixturetestequipmentforseal 安全防護工 Safetyand 試驗設(shè)備的準(zhǔn) Thepreparationfortest 閥座密封裝置試 PR2PerformancetestofSealRing 室溫本體氣壓試驗(參照 Bodygaspressuretestatambienttemperature(Refto 5.2閥座密封裝置試驗(參照 Sealringfixturetest(Refto 相關(guān)文 記 PR2試驗大綱PerformanceVerificationTest參照Reference:ISO10423:2009AnnexF ‐文件號 No.:SY-版本號Rev.:VER-日期Date:2011-10-閥座密封裝置試驗第一部SealRingFixtureTestPart目的、標(biāo)準(zhǔn)和術(shù)語定Purpose、TeststandardTermsand編寫WrittenBy:Zhang 檢查CheckedBy:Wang Approved Li PR2試驗大綱PerformanceVerificationTest參照Reference:ISO10423:2009AnnexF ‐文件號 No.:SY-版本號Rev.:VER-日期Date:2011-10-Test根據(jù)ISO10423:2009F.的要求,對擬定用途之密封部件的流體兼容性,必須通過試驗加以Thefluidcompatibilityofsealmaterialsfortheintendedserviceshallbeverifiedbyatestdemonstratingtheleakagecollectedfromtheleakagedetectoriswithintheprescribed,thesealringexposuretothestandardworkingconditionsaccordingtotherequirementsofISO10423:2009annexF..TestISO10423:2009F.ISO10423:2009annex術(shù)語和定TermsandTest介質(zhì)Exposure60%5%,35%,其中混合氣體的比例為:H2S10%,CO280%CH410%增壓介質(zhì)GaspressureTemperature溫度測量部Test溫度可以被測量,測量裝置應(yīng)在一個13mm(0.5in)的通孔內(nèi)與被試驗設(shè)備接觸,且距由其他設(shè)備上封存液潤濕表面13mm(0.5in)以內(nèi)。Temperatureshallbemeasuredincontactwiththeequipmentbeingtestedandwithin13mm(0.5in)fluidfromotherPR2試驗大綱PerformanceVerificationTest參照Reference:ISO10423:2009AnnexF ‐Theheatingforumtemperature
文件號r 版本號Rev.:VER-00日期Date:2011-10-19Theheatingshallbeappliedsuchthattheinsideoftheequipmentorequivalentwettedsurfaceisatoraboveumtemperature(≥121℃),orsuchthatallfluidusedforheatingcontainedwithinthearticlesisatorabovetheumtemperature.溫度數(shù)據(jù)的記RecordingoftheAlltemperaturesshallberecordedonchartrecorderssimultaneouslywithappliedpressuresandactualtimeoftest,ensurechartrecordercontinuallyrecordspressureandtemperaturethroughout試驗數(shù)據(jù)的確Certificationoftest所有溫度和壓力試驗都要參照試驗大綱,每一步溫度和壓力記錄結(jié)果均應(yīng)經(jīng)過MSP,客戶及第檢測機構(gòu)AlltemperatureandpressurechartrecordsshallreferencetestproceduresectionsandshallbeverifiedandsignedbyMSP,clientandindependentcertifyingauthorityuponcompletionofeachHold保壓周期的開StartofholdHoldperiodsshallbestartedafterpressureandtemperaturestabilizationhasoccurredandtheequipmentwithpressuremonitoringdevicehasbeenisolatedfromthepressuresourceandpumpventvalvesopenedthetimespecifiedforholdtimesshallbeaminimum.Pressure化應(yīng)保持試驗壓力的5%或者500PSI之內(nèi)(取其較小者PR2試驗大綱PerformanceVerificationTest參照Reference:ISO10423:2009AnnexF ‐文件號 No.:SY-版本號Rev.:VER-日期Date:2011-10-perhouror500PSI/hour,whicheverislesspressureshallremainwithin5%ofthetestpressureorwithin500PSI,whicheverisless,duringtheholdperiodstabilizationperiod.Anyrateofchangepriortostartofanytestholdperiodshallbeyzedtoproveitisnotaleakpriortostartofanyholdperiod.Temperature當(dāng)每分鐘溫度變化小于0.5℃1F)時,應(yīng)認為溫度穩(wěn)定。在整個穩(wěn)定期間,溫度要保持或者超過最大值,但不應(yīng)超過最大值11℃(20°F)以上。Temperatureshallbeconsideredstabilizedwhentherateofchangeislessthan0.5℃perminute(1°Fperminute)thetemperatureshallremainatorbeyondtheextremeduringtheholdperiod,butshallnotexceedtheextremebymorethan11℃(20°F).Test個部分記錄都要求MSP,客戶以及第檢測機構(gòu)代表簽字確認后才能開始下一個步驟。Thesealringfixturetestshallbetestedinsequenceasstatedinthisprocedureifsealringfailsatest,thensealringshallbere-testedagainfromsection4.1dateandtimeshallberecordedateachsectiononbothtestprocedureandchartrecorderrecords.EachsectionoftestprocedureandapplicablechartrecorderrecordsshallbesignedbyMSP,clientandindependentcertifyingauthoritybeforestartingnextsection.試驗裝置的Testequipmentassemblyunder在從5.1節(jié)開始到試驗后的檢測開始前的整個試驗過程中,組裝好的試驗裝置不能擾,拆卸,修理。ofthetest,section5.1untilcommencementofposttestexamination.第檢驗機IndependentcertifyingauthorityEachsectionofthetestshallbewitnessedbyanindependentcertifyingauthorityapprovedbytheDeviationsfromAnydeviationsfromtestprocedureshallbeapprovedinwritingbyPR2試驗大綱PerformanceVerificationTest參照Reference:ISO10423:2009AnnexF ‐文件號 No.:SY-版本號Rev.:VER-日期Date:2011-10-閥座密封裝置試驗第二部SealRingFixtureTestPart試驗前準(zhǔn)備工Pre-test編寫WrittenBy:Zhang 檢查CheckedBy:Wang Approved Li PR2試驗大綱PerformanceVerificationTest參照Reference:ISO10423:2009AnnexF ‐試驗前準(zhǔn)備工Test樣件準(zhǔn)備數(shù)
文件號r 版本號Rev.:VER-00日期Date:2011-10-19Accordingtothetestobject,prepare1outersealringorinnersealringthestructureasshownoneofthebelowtwo,andgiveaseparatenumberforit.樣件要onthepackaging.Recordalltestspecimensidentificationandtraceabilityinformationpriortothestartoftest.Thisinformationwillbedetailedinthefinaltestreport.Photographthespecimensasreceived(usealabelandFixturetestequipmentforsealAccordingtothetestobject,prepare1setfixturetestequipmentforoutersealringorinnersealring,structuredrawingasshownbelow.FigureAisforoutersealringfixturetest,andfigureBisforinnersealringfixturetest.PR2試驗大綱PerformanceVerificationTest參照Reference:ISO10423:2009AnnexF ‐文件號 No.:SY-版本號Rev.:VER-日期Date:2011-10-安全防護工Safetyandsafetyforthe nelandequipmentinvolvedshouldbeconsidered.ThistestmethodwillbeperformedinstrictaccordancewithMSP/DRILEXinternalriskandHealth&Safetyprocedures.MSP/DRILEXHealth&SafetyproceduresforthesafehandlingPR2試驗大綱PerformanceVerificationTest參照Reference:ISO10423:2009AnnexF ‐文件號 No.:SY-版本號Rev.:VER-日期Date:2011-10-pressurizedH2SaresummarizedasMSP/DRILEXhasadetachedsourlaboratory,withappropriategassensingandscrubbingfacilities(Activatedcarbonadsorptionequipment)inplaceforallexposureworkinvolvingH2S.ThelaboratoryconsistsofacontrolroomcontainingtemperatureandpressureregulatingequipmentisolatedfromtwosourlabsthusprovidinganH2S-freeenvironmentinwhichtomonitortest.Thetestlaboratorieshavecustombuiltventilationequipmentwhichrunscontinuously,ventingthelabatmosphereseveraltimesperhourviathescrubberbed.Fixtureequipmentusedforsourgastestareofgrade410steel;allpressuretransducersandmostpiandfittingsareofCorrosion-resistantalloyconstruction.Electricalcablesinthelaboratoryarearmoredandelectricalfittings(andlights)haveexplosion-proofcovers.Thecompanyhasasmallnumberofauthorizedstafftrainedtoundertaketestinvolvingtheuseofsourgas.Allsuchstaffsaretrainedintheuseofself-containedbreathingapparatusintheeventofaccidentrequiringintervention.Safetyconsiderationsaregiventoppriorityduringsourlaboperations.nelmustadheretotheproceduresandregulationsdetailedintheMSP/DRILEXcompanyprocedures–HealthandSafetyatWork,andenvironmentalpolicys.Thus,theintentionoftherulesdefinedinMSP/DRILEX’sproceduresistotryandensurethataccidentsdonothappen,andthat,intheunlikelyeventofonengso,thecorrectproceduresarefollowed.安全條例強調(diào)必須遵守的MSP/DRILEXThesafetyrulesemphasistheMSP/DRILEXprocedureswhichmustbeSummaryofimportantrelevantpropertiesofhydrogen人員要求(指允許在試驗室工作、具備資格的人員Rules nel(whoispermittedtoworkinlaboratory,requiredOperationalPR2試驗大綱PerformanceVerificationTest參照Reference:ISO10423:2009AnnexF ‐文件號 No.:SY-版本號Rev.:VER-日期Date:2011-10-Useoffixedandportable al)hydrogensulphideVentilationandDisposaloftestTracingofEmergencycall-EmergencyCompletionandlocationofrelevantriskthepressureofgasmixturescontaininghighlevelsofH2S.SourgasmixturesareprovidedwithgascompositioncertificationforeachcylinderHydrogensulphide(H2S)isacolorless,flammablegasapproximayaspoisonousascyanide.Itisoneofthemostcommoncausesofindustrialaccidentsinvolvingpoisonousgases.HighconcentrationsofH2SareemployedinsomeareaswithintheMSP/DRILEXlaboratoryalthoughleakagesarelikelytoreleasesubstantiallysmalleramountsofgasthanareencounteredinmanyareasofindustry,e.g.sewagesystems,sourgasoilfacilities.Thegeneralsourfluidtestphilosophyistominimizegasvolumeintestfixtures.試驗設(shè)備的Thepreparationfortest試驗設(shè)備連接原理圖(放大圖紙見附Thediagramoftestequipment(seeannexforenlargedPR2試驗大綱PerformanceVerificationTest參照Reference:ISO10423:2009AnnexF ‐文件號 No.:SY-版本號Rev.:VER-日期Date:2011-10-第頁共第頁共PR2試驗大綱PerformanceVerificationTest參照Reference:ISO10423:2009AnnexF ‐文件號 No.:SY-版本號Rev.:VER-日期Date:2011-10-第頁共頁第頁共頁TheintroductionforthemaintestA區(qū):控制中心部分(序列號:MSP-FJS-01AreaA:controlcenter(SerialNo.:MSP-FJS-01):(seeannexforenlarged參照Reference:ISO10423:2009AnnexF ‐文件號r 版本號Rev.:VER-00PR2試驗大綱PerformanceVerificationTest參照Reference:ISO10423:2009AnnexF ‐
文件號r 版本號Rev.:VER-00日期Date:2011-10-19Functionasperpre-scheduledcomputerprogramandthenrealizetheautomaticcontrolfortestcomputer,monitorequipmentetc.)B區(qū):高溫試驗機構(gòu)(序列號:MSP-FJS-02AreaB:maxtemperaturesupplysystem(SerialNo.:MSP-FJS-02)(seeannexforenlargedPR2試驗大綱PerformanceVerificationTest參照Reference:ISO10423:2009AnnexF ‐
文件號r 版本號Rev.:VER-00日期Date:2011-10-19實現(xiàn)試驗過程中溫度的自動調(diào)節(jié),實現(xiàn)試驗溫度范圍室溫至140℃,溫度波動不大于每分鐘0.5℃1FFunctionAdjustingthetemperatureautomaticallyduringthetest,thetemperaturerangefromambienttemperatureto140℃,fluctuationofthetemperatureshouldwithin0.5℃(1°F)perminute.Composition:heatingband,automaticadjustingdevice,temperatureC區(qū):試驗壓力供給機構(gòu)(序列號:MSP-FJS-03AreaD:pressuresupplysystem(SerialNo.:MSP-FJS-03)(seeannexforenlargedGaspressuretestthetestequipment;adjustthepressure,increase,decreaseorPR2試驗大綱PerformanceVerificationTest參照Reference:ISO10423:2009AnnexF ‐文件號 No.:SY-版本號Rev.:VER-日期Date:2011-10-19utilizationelectricalcontrolledorgascontrolledhig
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