ISO50001能源管理體系及能源檔案培訓課件：如何在工廠建立能源檔案

ISO50001&EnergyProfiles–

Howtodevelopasiteenergyprofile

能源管理體系及能源檔案之

如何在工廠建立能源檔案ISO50001&EnergyProfiles

能源管理體系及檔案ProvideanoverviewofISO50001提供ISO50001的概述EnergyManagementSystem能源管理體系ComparerequirementsoftheISO50001StandardtoTRW’sHS&EManagementSystemShowkeyelementsofISO50001&TRWHSE08-SR-20Energy比較ISO50001標準與TRWHSE管理體系要求，說明ISO50001及TRWHSE08-SR-20能源管理中的關鍵要素EnergyProfileHSE08-G-20能源檔案EnergyBaseline能源基準線EnergyPerformanceIndicator(EnPI)能源效益指標Objectives,TargetsandActionPlans目標指標及行動方案Procurementofenergyservices,products,equipment…能源服務產(chǎn)品及設備的采購ShowhowtodoanEnergyProfileHSE08-G-20解釋如何制定能源檔案ISO50001&EnergyProfiles

能源管理體系及檔案WhatisthestructureandtheelementsofISO50001?ISO50001的框架及要素是什么HowisISO50001integratedintotheTRWHSEManagementSystem?如何將ISO50001與TRWHSE管理體系相結合ISO50001&EnergyProfiles

能源管理體系及檔案Continual

Improvement持續(xù)改善

4.3EnergyPolicy能源方針

4.4EnergyPlanning

能源計劃Legal&otherrequirements法規(guī)及其他要求

EnergyProfile(review)能源檔案（回顧）

EnergyBaseline基線

EnPIs效益指標

Objectivesandtargets目標指標

4.6Checking

檢查Monitoring,analysis監(jiān)測，分析

Evaluationofcompliance…符合性評估

Internalaudits內審

Nonconformities,corrective不符合糾正措施與預防整改

Controlofrecords記錄控制

4.7ManagementReview管理評審

ISO500014.5

ImplementationandOperation貫徹及運行Competence,training,awareness能力，培訓，意識

Communication溝通

Documentation文檔

OperationalControl運營控制

Design設計

Procurementofenergysevices能源服務采購

ISO14001

環(huán)境管理體系ContinualImprovement持續(xù)改善EnvironmentalPolicy環(huán)境方針

Planning計劃Aspects環(huán)境因素Legal&otherrequirements法規(guī)及其他要求

ObjectivesandtargetsPrograms目標指標

和方案

CheckingPerformance績效檢查

Monitoringandmeasurement監(jiān)測及測量Evaluationofcompliance符合性評估Nonconformity,correctiveactions不符合糾正措施與預防整改

Controlofrecords記錄控制

Internalaudits內審

ManagementReview管理評審

ISO14001

ImplementationandOperation實施與運行

Recources,roles,responsibilities資源角色責任與授權Competence,training,awareness能力培訓與意識Communication溝通

Documentation文檔

Controlofdocuments文檔控制

Operationalcontrol運行控制

Emergencypreparedness緊急準備與響應

OSHAS18001

職業(yè)健康與安全管理體系ContinualImprovement持續(xù)改善

HealthandSafetyPolicy

職業(yè)健康及安全方針

Planning策劃Aspects危險源辨識

Legal&otherrequirements

法規(guī)及其他要求

ObjectivesandtargetsPrograms目標指標及方案

CheckingPerformance績效檢查

Monitoringandmeasurement監(jiān)測及測量Evaluationofcompliance符合性評估Nonconformity,correctiveactions不符合糾正措施與預防整改

Controlofrecords記錄控制

Internalaudits內審

ManagementReview管理評審

OHSAS18001

ImplementationandOperation實施與運行Recources,roles,responsibilities資源角色責任與授權

Competence,training,awareness能力培訓與意識Communication溝通Documentation文檔

Controlofdocuments文檔控制

Operationalcontrol

運行控制

Emergencypreparedness緊急準備與響應

TRWHSEMS

TRWHSE管理體系TRWHSEMS

TRWHSE管理體系

EnvitoolKeyelementsofISO50001

ISO50001關鍵要素ManagementCommitmentandEnergyPolicy管理承諾及能源政策KeyelementsofISO50001&HSE08-SR-20

關鍵要素4.4.3Energyreview(TRW:EnergyProfile)能源評估（能源檔案）Analyze(monitor,calculate,estimate)energyuseandconsumption分析（監(jiān)測，計算，評估）能源的用量及花費Basedonthisanalysisidentifytheareasofsignificantenergyuse基于此識別出重大耗能區(qū)域Identify,prioritizeandrecordopportunitiesforenergyimprovements識別出能源改善機會，記錄并確定優(yōu)先級4.4.4Baseline基準線Theenergybaselinereflectsaspecifiedperiodoftime能源基準線反應某一特定時期Referenceforcomparisonofenergyperformance(energyuseandconsumptionbyEnPIs)可用于能源績效的比較（能源的消耗及使用通過能源效益指標）4.4.5EnPI(Energyperformanceindicators)能源效益指標Quantitativevalueormeasureofenergyperformance計算或者監(jiān)測能源的績效EnPIscouldbeexpressedasasimplemetric,ratiooramorecomplexmodel.能源效益指標可以是一個簡單的數(shù)據(jù)，比率或者是一個更為復雜的模型KeyelementsofISO50001&HSE08-SR-204.4.6Objectivesandtargetsandactionplans目標指標及行動計劃Objectives(strategictargets)andtargets(operationaltargets)shallbemeasurable.Developactionplans.目標（戰(zhàn)略目標）及指標（運營指標）應該被量化，并且制定行動計劃4.5.7Procurementofenergyservices,products,equipment能源服務，產(chǎn)品及設備采購Procurementhastobeevaluatedalsoonthebasisofenergyperformance采購前需基于能源績效評估Establishcriteriaforassessingenergyuseovertheoperatinglifetime建立標準評估能源是否超負荷使用4.4.3EnergyProfileinTRWHSE08-G-20TRWhasdevelopeda3-step-methodtocarryouttheenergyprofile(HSE08-G-20)天合集團已經(jīng)開發(fā)了三步走的方式來建立能源檔案Step1:Determinethemainprocesses,areasorbuildingswhichcomprisethetotalplantenergyuseandmonitor/calculatetheirannualenergyconsumption(e.g.electricity,gas,fuel)

確定主要的工藝，區(qū)域貨建筑的總的耗能狀況并監(jiān)測/計算出每年的費用（電，氣，油）Calculatethepercentageenergyconsumption(e.g.electricity,gas,fuel)ofthemainprocesses,areasorbuildingsinratiotothetotalenergy計算出費用的在總費用的百分比（電，氣，油）Isthepercentageofenergyconsumptionaboveadefinedlimit(>5%orParetoor…)?Ifyes,thenthismainprocess,areaorbuildingshallbeevaluatedinthenextstep能源費用的百分比是否超過定義的標準（(>5%或Pareto或其他的）如果是的，那么需要在下一步進行評估

EnergyprofileStep1–exampleNo.1

能源檔案第一步-例子1EnergyprofileGiesenEmmerkeGiesenEmmerke能源檔案EnergyprofileStep1–exampleNo.1

能源檔案第一步-例子1EnergyprofileStep1–exampleNo.1

能源檔案第一步-例子1EnergyprofileGiesenEmmerkeEnergyprofileStep1–exampleNo.2

能源檔案第一步-例子2EnergyprofileStep1–exampleNo.2

能源檔案第一步-例子24.4.3EnergyProfileinTRWHSE08-G-20

能源檔案在TRWHSE08-G-20中的要求Step2第二步:Identifytheindividualequipmentwithasignificantenergyuseinthedeterminedmainprocess,area,orbuilding識別出在主要工藝，區(qū)域及建筑中每臺重大耗能設備Calculationthepercentageofenergyconsumption(e.g.electricity,gas,fuel)oftheindividualequipmentinratiotothetotalenergy計算出每臺設備占總耗能中能耗費用百分比（如電，氣，油）Isthepercentageofenergyconsumptionaboveadefinedlimit(plantspecific)?Ifyes,thenthisindividualequipmentshallbeevaluatedinthenextstep能耗費用比率是否超過定義的要求？如果是的話，這臺設備需進行下一步評估EnergyprofileStep2–exampleNo.1

能源檔案第二步-例子2EnergyprofileStep2–exampleNo.1

能源檔案第二步-例子2EnergyprofileStep3

能源檔案第三步Step3:Therearethreeassessmentstobemade第三步：需要進行三個方面的評估

a.)anorganizationalassessment

管理上的評估

b.)atechnicalassessment

技術評估 c.)aPrioritization優(yōu)先級評估

EnergyprofileStep3–Preparation

準備Step3:第三步 Preparation:準備Prioritizethemachines/equipmentselectedforstep3(costrelevance,energyreductionpotentialandease/difficultyofimplementation)通過第三步評定設備/機器改善的優(yōu)先級（成本相關性，潛在的節(jié)能和實施的難度）Followingtheprioritizationselectgeneralinformationandmonitor/calculatethecurrentenergysituationofthemachine(consumption,costetc.)根據(jù)優(yōu)先級選擇適當?shù)男畔⒓皩Ξ斍暗脑O備能耗進行監(jiān)測及計算（費用，成本等）

EnergyprofileStep3–OrganizationalAssessment

結構評估Step3: OrganizationalAssessment管理評估:Organizationalassessmentandevaluation(e.g.followingworkinstructionwithimpacttoenergyconsumption,equipmentspecificshutdownproceduresandgreendot,trainingofemployeesregardingenergysavingbehaviors,employeereportingofenergywasting,energyrelevantmachineparameters)Determinationofcostsavingpotentialandinvest(ROI)管理評估（例如根據(jù)作業(yè)指導書降低能耗，設備停機流程及綠點項目，培訓員工的節(jié)能意識，鼓勵員工匯報能源浪費，調節(jié)設備的參數(shù)等）以確定潛在的節(jié)能空間及投資回報

EnergyprofileStep3–TechnicalAssessment

技術評估Step3: TechnicalAssessment技術評估:Technicalassessmentandevaluationtotheconditionofenergyconsumingcomponentsoftheequipment(e.g.motor,pump,gear,hydraulic,pneumatic,compressedair,lighting(HQL,T8,etc.).Determinationofcostsavingpotentialandinvest(ROI)技術評估已確定設備能耗的組成（如馬達，泵，液壓，氣壓，壓縮空氣，照明）。確定潛在的節(jié)省空間及投資回報AssessmentandevaluationoftheBestavailableTechnologyoftheindividualequipmentorofenergyconsumingpartsoftheequipment(e.g.motor,pump,gear,hydraulic,pneumatic,compressedair,lightingetc.)Determinationofcostsavingpotentialandinvest(ROI)評估每臺設備每個組件的最優(yōu)工作狀態(tài)（如馬達，泵，齒輪，液壓，氣壓，壓縮空氣，照明等）確定潛在的節(jié)省空間及投資回報

EnergyprofileStep3–TechnicalAssessment

技術評估Step3:步驟三 Prioritization:優(yōu)先級ThePrioritizationwillbeconductedaccordingtotheCDRPrioritizationtool.根據(jù)CDR優(yōu)先級排序工具來確定優(yōu)先級

EnergyprofileStep3–Priorization優(yōu)先級評定EnergyprofileStep3–Organizationalassessment

管理評估

All

machineoperatorsreceivedshutdowntraining所有的操作人員應該接受相關的關機培訓

EnergyprofileStep3–Organizationalassessment

管理評估

EnergyprofileStep3–OrganizationalandTechnicalassessmentforaMouldingMachine管理及技術評估Inthepast:focusonprimaryparameterstooptimizequalityandeconomicalaspects(cycletime,coolingtime,scraprate,productivity)在過去：只關注首要的質量及經(jīng)濟的最優(yōu)參數(shù)（循環(huán)時間，冷卻時間，報廢率，生產(chǎn)率）Now:focusonsecondaryparameterstoimproveenergyefficiency.如今：關注第二參數(shù)以提高能效

EnergyprofileStep3–OrganizationalandTechnicalassessmentforaMouldingMachine管理及技術評估YouhavetodefineareasonableEnergyPerformanceIndicatorEnPI(wewillexplainthislater)!EnergyprofileStep3–OrganizationalandTechnicalassessmentforaMouldingMachine管理及技術評估EnergyprofileStep3–OrganizationalandTechnicalassessmentforaMouldingMachine管理及技術評估Energyandcostsavingforone(1)of43mouldingmachines

(justfororganizationalimprovements–noinvestmentrequired)(1)of43設備的能源節(jié)?。▋H僅通過管理上的改善-沒有任何投資）

MouldingMachineMM95-379EnergyProfile:MM95-379的能源檔案InitialEnPIof8.141kWh/kg初始能源效益指標為8.141kWh/kgAfter?organizationalimprovements“EnPIof7.925kWh/kg改善后為7.925kWh/kgBasedonthisthe?new“annualEnergyconsumptionwasprojectedandcalculated.基于此，可以計劃及計算新的年度節(jié)能項目EnergyprofileStep3–OrganizationalandTechnicalassessmentforaMouldingMachine管理及技術評估ReportintoCIS錄入CISOld改善前: 916,496kWh/yearNew改善后: 892,165kWh/yearSaving節(jié)約:24,331kWh/yearEnergyprofileStep3–OrganizationalandTechnicalassessmentforaMouldingMachine管理及技術評估MouldingMachineMM95-379EnergyProfile:MM95-379的能源檔案No?technicalimprovements“possibleonexistingmachine沒有在技術上改善的可能性Bestavailabletechnology(BAT)EnPIof1.171kWh/kgfornewequipmentwith342keuroinvestment&ROIof3.2years!!!對于新設備最優(yōu)技術方案能源績效指標為1.171kWh/kg，342k歐元的投資回報期為3.2年BATmeansinthiscasetoexchangetheentiremachineandgofromahydraulicmouldingmachinetoanelectricalmouldingmachine最優(yōu)技術方案表示用液壓驅動設備替代現(xiàn)有的電力驅動的設備EnergyprofileStep3–OrganizationalandTechnicalassessmentfortheLightingprocess管理及技術評估

EnergyprofileStep3–OrganizationalandTechnicalassessmentfortheLightingprocess照明工藝管理及技術評估EnergyprofileStep3–OrganizationalandTechnicalassessmentfortheLightingprocess照明工藝管理及技術評估

4/20/2023Energyandcostsavingforlightingintheproductionareaafterorganizationalchanges:ImplementationofShutDownProcedures在生產(chǎn)車間經(jīng)過管理評估后確定照明節(jié)能機會：綠點程序的貫徹ReportintoCIS輸入CIS系統(tǒng)Old改善前: 196,888kWh/yearNew改善后: 186,862kWh/yearSaving節(jié)約:10,026kWh/year10,026kWh1,574€EnergyprofileStep3–OrganizationalandTechnicalassessmentfortheLightingprocess照明工藝管理及技術評估Energyandcostsavingforlightingintheproductionareaaftertechnicalimprovements:

LEDinsteadofHQL-bulbs通過技術評估后確定改善項目為：用LED燈替代HQL燈ReportintoCIS輸入CISEnergyprofiledocumentsofGEOld改善前: 196,888kWh/yearNew改善后: 56,318kWh/yearSaving節(jié)能: 140,570kWh/yearEnergyprofileStep3–OrganizationalandTechnicalassessmentfortheLightingprocess照明工藝管理及技術評估4.4.4Baselineand4.4.5EnPI

基準線及能效指標4.4.4Baseline基準線Theenergybaselinereflectsaspecifiedperiodoftime基準線表示某個特定時期Compareenergyperformance(energyuseandconsumption)byEnergyPerformanceIndicators(EnPIs)通過能效指標比較能源績效（能源的使用及費用）4.4.5EnergyPerformanceIndicators(EnPI)能效指標Energyperformanceisdeterminedbyenergyuse/consumptionbyenergyperformanceindicators(EnPIs)(seeexamplesnextslide)

通過能耗指標可以確定能源績效4.4.4Baselineand4.4.5EnPI

基準線及能效指標EnPIdocumentsofGE4.4.6Objectives,targetsandactionplans

目標指標及行動計劃

4.4.6Objectives,TargetsandActionPlans能源目標指標及行動計劃Eachsiteisexpectedtoestablishobjectivesandtargetsinlinewiththeirenergypolicyandtoaddressoperationsofsignificantenergyuse.期望每個工廠在他們能源方針的基礎上建立自己的能源目標指標，并和操作人員說明能源合理使用的重要性Eachsiteisexpectedtodevelopenergyactionplansforachievingitsobjectivesandtargets.期望每個工廠制定能源行動計劃已實現(xiàn)目標Theenergyactionplansshallincludethefollowing:行動計劃需包含以下內容 -Designationofresponsibility;職責的確定 -Meansandtimeframebywhichindividualtargetsaretobeachieved;and每個指標實行方案及時間 -Themethodbywhichtheimprovementinenergyperformancewillbeverified.提升能效的方案Eachsiteisexpectedtoimplementprojectsandotheractivitiesasdefinedinitsplans.期望每個工廠能按照計劃實施節(jié)能項目及其他活動4.4.6Objectives,targetsandactionplans

目標指標及行動計劃4.4.6Objectives,targetsandactionplans

目標指標及行動計劃4.5.7Procurementofenergyservices,products,equipment能源服務產(chǎn)品及設備的采購4.5.7Procurementofenergyservices,products,equipment能源服務產(chǎn)品及設備的采購Procurementhastobeevaluatedalsoonthebasisofenergyperformance采購前需評估相關能源指標Establishcriteriaforassessingenergyuseovertheoperatinglifetime建立標準評估能源是否超負荷使用Defineenergypurchasingspecifications定義能源采購說明書TRWhasaddastatementregardinganenergyassessmenttotheglobalCapexrequirementTRW在全球Capex需求中增加了考慮能源評估要求SiteshavestartedtoaddenergyassessmenttotheCapexprocess工廠開始在Capex流程中增加能源評估Purchasinghastofollowtheglobalenergypolicy采購需符合全球能源方針4.5.7Procurementofenergyservices,products,equipment能源服務產(chǎn)品及設備的采購4.5.7Procurementofenergyservices,products,equipment能源服務產(chǎn)品及設備的采購Team-SupplierSelection&DecisionMatrix–Aktivit

nominated團隊-供應商的選擇及比較-Aktivit工廠確定Note:FirstlinewasorderedfromcompanyLanbi–$1.292k(Dec2012)CurrentlineAktivit-$1.197k

Savings節(jié)省-$95k4.5.7Procurementofenergyservices,products,equipment能源服務產(chǎn)品及設備的采購SupplierSelectionMatrix-NowincludesEnergyConsumptionComparison供應商選擇

–如今包含了能耗的比較4.5.7Procurementofenergyservices,products,equipment能源服務產(chǎn)品及設備的采購Team-SupplierSelection&DecisionMatrix–Aktivitnominated

Lowestpieceprice&energycosts團隊-供應商的選擇最低價格及能耗4.5.7Procurementofenergyservices,products,equipment能源服務產(chǎn)品及設備的采購HSE08-SR-20–ImplementationstatusChina

中國區(qū)的現(xiàn)狀Sitename工廠EnergyChampion能源負責人EnergyTeam能源團隊EnergyBaseline能源基準線EnergyProfile能源檔案EnergyKPI能源KPIEnergyProjects能源項目EnergyAudits能源審核EnergyReview能源回顧ScoreHSE08-SR20分數(shù)LVLBCTCSTFASSLangfangEFCAnyQuestions?問題Exercise練習GenerateanEnergyProfileforavirtualfactory如何制定一家工廠能源檔案Virtualfactory–EnergyProfileandEnPI

能源檔案及能效指標Machine機器/Process工藝Elec.PowerinkW用電量EstimatedRunningtimeinhoursperyear每年預計運行時間AnnualEnergyConsumptioninkWh每年能耗M1405,000M225,000M35.557200M4205,000M515,000M651,000M7207,500M814.55,500M9257,000WashingProcessOfficeHeatingLighting32.67,200Calculatetheannualconsumption:計算每年的費用Virtualfactory–EnergyProfileandEnPI

能源檔案及能效指標Machine設備/Process工藝M1M2M3M4M5M6M7M8M9Wash