鋁合金壓鑄控制計(jì)劃模板

控制計(jì)劃(ControlPlan),,,,,,,,,,,,,,,,

■樣件(sample)□試生產(chǎn)(pro-running)□生產(chǎn)(production),,,,,,主要聯(lián)系人(Mainlinkman)/電話(TELNO.)：,,,,,日期date（編制compiling）：,,,日期date（修訂modify）：,,

控制計(jì)劃編號(hào)(controlplanNO.)：Q/CP-10013M0A/2,,,,,,,,,,,,,,,,

零件號(hào)/最新更改水平(Part/modifyvision)：,,,,,,核心小組(mainteam)：,,,,,顧客工程批準(zhǔn)(customerengineerappove)/日期date（如需要）：/,,,,,

零件名稱/描述(partname/decription)：,,,,,,供方(supplier)/工廠批準(zhǔn)(factoryappove)/日期(date)：/,,,,,顧客質(zhì)量批準(zhǔn)/日期date（如需要）ifneed：/,,,,,

客戶(customer)：,,,,,,其他批準(zhǔn)(appove)/日期(Date)（如需要）ifneed：/,,,,,其他批準(zhǔn)(otherappove)/日期date（如需ifneed)要）：/,,,,,

供方/工廠(supplier/factory)：,,,,,,,,,,,,,,,,

零件/過(guò)程編號(hào)(PartNO.),過(guò)程名稱/操作描述(Oprationdecription),生產(chǎn)設(shè)備(Equipment),,特性(special),,,,特殊特性分類(specialclassified),方法(Method),,,,,,,反應(yīng)計(jì)劃(reactiveplan)

,,,,編號(hào)(No.),產(chǎn)品(Part),,過(guò)程(Process),,產(chǎn)品/過(guò)程(Partprocess),評(píng)價(jià)/測(cè)量技術(shù)(Measurement),,取樣(Sampleanalysis),,控制方法(controlmethod),,

,,,,,,,,,規(guī)范/公差(Standdrd/Tolerance),,,容量(capacity),頻率(frequency),,,

1,鋁合金來(lái)料入廠檢驗(yàn)(materialincominginspect),叉車(Forklift),,,ADC12,,,,"外觀：包裝無(wú)異樣.完整.整齊,捆扎牢固.(Apperance:Parkagingtidily)",檢查(inspect),,1次(bench),批(bench),材料檢驗(yàn)記(materialinspectform),,1.不良放置隔離(separat)2.通知采購(gòu)處理及退貨(reject)

,,,,,,,,,,目測(cè)(visual),,,,,,

,,,,,,,,,,對(duì)比(Contrastive),,,,,,

,,,,,,,,,質(zhì)量保證書(shū)(Qulityassurance),檢查(inspect),,1次(bench),年(year),,,

,,,,,外觀(Apperance),,,,"不得有明顯發(fā)黑、雜質(zhì)等，鋁錠完整。表面無(wú)油漬污染物，無(wú)白黃色斑點(diǎn)，有銀白色金屬光澤，表面無(wú)收縮裂紋。(noinpurity,besmirch,yellowdot,flaw)",檢查(inspect),,1扎(bench),批(bench),材料檢驗(yàn)記錄(materialinspectform),,1.不良放置隔離(separat)2.通知采購(gòu)處理及退貨(reject)

,,,,,,,,,,目測(cè)(visual),,,,,,

,,,,,,,,,,對(duì)比(Contrastive),,,,,,

,,,,,標(biāo)識(shí)(Remark),,,,每扎應(yīng)有合格證或試驗(yàn)報(bào)告、批號(hào)、牌號(hào)、重量等標(biāo)識(shí)。產(chǎn)品品質(zhì)證成分符合標(biāo)準(zhǔn)，爐批號(hào)與鋁錠相符。(Mustbehavethespecificationform),檢查(inspect),,1次(bench),批(bench),,,

,,,,,,,,,,目測(cè)(visual),,,,,,

,,,,,,,,,,對(duì)比(Contrastive),,,,,,

,,,,,,,化學(xué)成份記錄檢查(Compositionform),G,(composition)Si:9.0-10.0Cu:≤0.6Fe:≤1.3Mg:0.4-0.6Zn:≤0.5Mn:≤0.35Ni:≤0.5Sn:≤0.15Al＝余量,檢查(inspect),,1次(bench),批(bench),廠商來(lái)料質(zhì)量承諾書(shū),,

,,,,,,,,,,光諳儀(opticalspectruminstrument),,,,,,

,,,,,,,,,,對(duì)比(Contrastive),,,,,,

2,儲(chǔ)存(stock),,,,原材料(Rawmaterial),,,,倉(cāng)庫(kù)管理制度(Warehousemanagesystem),目視(visual),,2次(time),月(month),領(lǐng)料記錄表(materialrequistionform),,調(diào)整儲(chǔ)存(adjuststock)

3,壓鑄(die-casting),"壓鑄機(jī)（420T）

模具，容器(Diecastingmachine/mould/Oven",,,,,檢查設(shè)備狀態(tài)(Checkequipmentstatus),,設(shè)備運(yùn)轉(zhuǎn)完好無(wú)異常(Equipmentregular),目視(visual),,1次(time),班(shift),設(shè)備點(diǎn)檢記錄(sequenceddectionremark),,重新調(diào)整或維修(adjustorfix)

,,,,,,,,,,耳聞(EarsCheck),,,,,,

,,,,,熔爐(Oven),,熔化溫度(Metaltemprature),,溫度680℃以上(tempartureover),目視(visual),,1次(time),1H(hour),熔爐溫度記錄表(oventempratureform),,調(diào)整到正確溫度(re-adjust)

,,,,,,,溫度保溫(Oventemprature),,室內(nèi)溫度高于(insidetempratureover)20℃：670±20℃,,,,,,,

,,,,,,,,,室內(nèi)溫度低于(insidetempraturebelow)10℃：680±20℃,,,,,,,

,,,,,,,鋁錠與回料的配比及重量(scalevalveofRowmaterialandrecycle),,配比(scale)：70%（鋁錠Rowmaterial）+30%（回料recycle）重量(weight)：105Kg(鋁錠Rowmaterial)+45Kg(回料recycle),磅稱(WeighScalag),,1次(time),批(bench),熔爐加料控制表(controlplanofovenincomingform),,重新調(diào)整((re-adjust)

,,,,,,,鋁液表面及坩堝底部結(jié)渣清理(Cleanthematerial),,用預(yù)熱至200℃以上的扒渣勺清除鋁液表面及坩鍋底部的結(jié)渣(Cleaningmaterialat200℃,目視(visual),,1次(time),2H(hour),熔爐溫度及結(jié)渣記錄表(cleaningmaterialform),,重新調(diào)整及清理(re-adjustandclean)

,,,,,,,工藝參數(shù)記錄檢查(parameterform),,符合機(jī)臺(tái)生產(chǎn)工藝參數(shù)(complyParameterofdie-casting),目視(visual),,1次(time),開(kāi)機(jī)及每4H,工藝參數(shù)記錄表(parameterform),,重新調(diào)整(re-adjust)

,,,,,,,,,,,,,,,,調(diào)整/再檢查(re-adjustandcheck)

,,,,,,,取出制品(Takeout),,壓鑄件無(wú)損壞(nodamage),目視(visual),,100%,連續(xù)(continuous),不合格品記錄表(unqualifiedform),,隔離標(biāo)識(shí)/通知檢驗(yàn)員(separatandreporttoinspector)

,,,,,尺寸(Dimention),,,,符合檢驗(yàn)基準(zhǔn)書(shū)(complyParameter),游標(biāo)卡尺(Calliper),,1次(time),2H,巡檢記錄表(inspectform),,隔離標(biāo)識(shí)(separatandremark)

4,分水口(cuttinggate),鋸床，容器(Sawing),,,外觀(Apperance),,,,符合檢驗(yàn)基準(zhǔn)書(shū)(complyParameter),目視(visual),,1次(time),2H,巡檢記錄表(inspectform),,隔離標(biāo)識(shí)/通知檢驗(yàn)員/調(diào)整/再檢查(separatandreporttoinspector)

,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,

5,烘烤(baking),烤箱(Ovenware),,,外觀(Apperance),,檢查設(shè)備狀態(tài)(Checkequipmentstatus),,烘烤溫度200℃(Bakingtemprature)，時(shí)間30分鐘(time),目視(visual),,1次(time),2H,巡檢記錄表(inspectform),,隔離標(biāo)識(shí)(separatandremark)

6,去毛刺(de-burrying),銼刀(FileGrater),,,外觀(Apperance),,,,符合作業(yè)標(biāo)準(zhǔn)書(shū)(complyParameter),目視(visual),,1次(time),2H,不合格品記錄表(unqualifiedform),,隔離標(biāo)識(shí)/通知檢驗(yàn)員/調(diào)整/再檢查(separateandremark/reporttoinspector/re-check

,,,,,尺寸(Dimention),,,,,游標(biāo)卡尺(Calliper),,,,,,

7,CNC,四軸機(jī)床，治具，容器(CNC/Gige),,,,,檢查設(shè)備狀態(tài)(Checkequipmentstatus),,設(shè)備運(yùn)轉(zhuǎn)完好無(wú)異常(Equipmentregular),目視(visual),,1次(time),班(shift),設(shè)備點(diǎn)檢記錄,,重新調(diào)整或維修(re-adjustorfix)

,,,,,,,,,,耳聞(EarsCheck),,,,,,

,,,,,外觀(Apperance),,,,不可碰傷，變形及漏加工，表面無(wú)臟污(oninjury/deformation/besmirch),目視(visual),,100%,連續(xù)(continuous),不合格品記錄表(unqualifiedform),,隔離標(biāo)示/通知檢驗(yàn)員(separatandreporttoinspector)

,,,,,尺寸(Dimention),,,,全尺寸檢查(Fulldimentionchecking),CMM,,1次,2H,不合格品記錄表(unqualifiedform),,隔離標(biāo)示/通知檢驗(yàn)員separatandreporttoinspector)

8,噴粉(painting),色粉（阿洛丁+老虎漆），噴粉流水線(PaintingLine),,,,,檢查設(shè)備狀態(tài)(Checkequipmentstatus),,設(shè)備運(yùn)轉(zhuǎn)完好無(wú)異常(Equipmentregular),"目視(visual)

耳聞(EarsChenk)",,1次,班(shift),設(shè)備點(diǎn)檢記錄(sequenceddectionremark),,重新調(diào)整或維修(adjustorfix)

,,,,,外觀(Apperance),,,,"1.不可露底(Nopeeling)2.不可有橘皮(Noorangepeel)

3.不可有碰傷、掉漆(nochip)","目視(visual)

",,100%,連續(xù)(continuous),不合格品記錄表(unqualifiedform),,隔離標(biāo)示/通知檢驗(yàn)員(separatandreporttoinspector)

,,,,,流程(Process),,脫脂→水洗→阿洛丁5200皮膜→水洗→烘干→封堵→噴粉→烘烤→拆封堵件(Degreasing/waterprocessing/coating/watercleaning/Drying/Plugging/Painting/Baking/De-assembly),,符合工藝參數(shù)(complyParameter),,,1次(time),2H,不合格品記錄表(unqualifiedform),,隔離標(biāo)示/通知檢驗(yàn)員(separatandreporttoinspector)

,,,,,,,膜厚，附著力(Thinkness/adherenceforce),,"1.百格測(cè)試(Cross-Cutting)2.膜厚測(cè)試(Thinkness)

3.色差測(cè)試(Colorimeter)","百格測(cè)試儀(Cross-Cutting)

膜厚檢測(cè)儀(Thinkness)

色差測(cè)試儀(Colorimeter)",,1次(time),班(shift),不合格品記錄表(unqualifiedform),,"隔離標(biāo)示/通知檢驗(yàn)員

調(diào)整/再檢查(separatandreporttoinspector)"

,,,,,尺寸(Dimention),,,,符合作業(yè)標(biāo)準(zhǔn)書(shū)(Operatelist),卡尺(Calliper),,1次(time),2H,不合格品記錄表(unqualifiedform),,隔離標(biāo)示/通知檢驗(yàn)員(separatandreportt