產(chǎn)品包裝設(shè)計(jì)作業(yè)指導(dǎo)書

...wd......wd......wd... 【產(chǎn)品包裝設(shè)計(jì)作業(yè)指導(dǎo)書】 【ProductPackingDesignWorkInstruction】Code部門/崗位Department/Position份數(shù)Qty管制正本ControlledDocument管制副本ControlledCopy電子版ElectricalCopy01總經(jīng)理GeneralManager可瀏覽ReadingFree02管理者代表MR03副總經(jīng)理DeputyGeneralManager04文控中心DocumentControlCenter105行政人事HR06質(zhì)量Quality07工程Engineering08采購Purchasing09生產(chǎn)Production10市場(chǎng)Marketing11財(cái)務(wù)Accountant12研發(fā)R&DInitiatedbyDateDepartmentVerifiedbyDateDepartmentApprovedbyDateDepartment修改履歷RevisionHistory版本Rev.修改描述DescriptionofChanges修改人Edited/Updatedby日期Date目的Purpose為了標(biāo)準(zhǔn)公司產(chǎn)品包裝作業(yè)的運(yùn)作，保證產(chǎn)品能滿足客人的要求，保護(hù)產(chǎn)品在運(yùn)輸中不受破壞特制定本標(biāo)準(zhǔn)。Inordertospecifytheoperationofpackingofproduct,ensureproductcansatisfytherequirementsofcustomer,andprotecttheproductfromdamage,wemakethisspecification.范圍Scope本標(biāo)準(zhǔn)適用于本公司出廠的全部產(chǎn)品。Applicabletoallproductsmanufacturedbyourcompany定義Definition無none職責(zé)Responsibility4.1工程部負(fù)責(zé)定義產(chǎn)品包裝方式及進(jìn)展包裝驗(yàn)證；Engineeringdepartmentisresponsiblefordesignandverificationofpackingofproduct.4.2生產(chǎn)部負(fù)責(zé)按包裝要求，進(jìn)展備貨，包裝等作業(yè)；Productiondepartmentisresponsibleforthepreparation,packingandotheroperationsaccordingtothepackingspecification.4.3質(zhì)量部負(fù)責(zé)包裝檢驗(yàn)；Qualitydepartmentisresponsibleforpackinginspection;程序Procedures5.1產(chǎn)品包裝設(shè)計(jì)原則Principlesofproductpackingdesign5.1.1滿足客戶要求

Meetingrequirementsofcustomter所有包裝設(shè)計(jì)，特別是每箱的裝箱數(shù)量，必須滿足客戶要求，在沒有征得客戶同意下，不可私自作有關(guān)改動(dòng)。如發(fā)現(xiàn)客戶要求有較大問題時(shí)可同客戶交流后由客戶定奪。Allpackagingdesign,inparticularthequantityofcasespercarton,mustmeetcustomerrequirements.Withouttheconsentofthecustomer,packingmethodcannotbechanged.Ifthereisabigprobleminrequirementsofcustomers,communicatewithcustomers,anddecidebycustomers.5.1.2低本錢原則

LowCostPrinciples包裝設(shè)計(jì)時(shí)要做到本錢最低，效果最好。Whendesigningthepacking,usethelowestcost,andachievethebestresults.5.1.3安全原則

SafetyPrinciples設(shè)計(jì)包裝時(shí)必須充分考慮包裝材料對(duì)所包裝產(chǎn)品的安全性影響，不致因正常的運(yùn)輸、振動(dòng)、承載等外界作用致使包裝失敗。例如對(duì)于光潔度要求較高產(chǎn)品的外表要用保護(hù)膜加以保護(hù)，如玻璃外表、透明塑料外表、易刮花的五金外表，如產(chǎn)品之間摩擦碰撞會(huì)導(dǎo)致產(chǎn)品損壞的需要隔離包裝，如產(chǎn)品易碎需要有隔離層等。Whendesigningthepackaging，thepackagingmaterial’simpactonthesafetyofpackagingproductsmustbeconsidered,avoidpackingdamagebecauseofnormaltransport,vibration,bearingandotherexternaleffects.Forexample,theproducthavehighsurfacerequirementsmustuseprotectivefilm,suchassurfaceofglass,surfaceoftransparentplastic,andsurfaceofthemetalthateasytobescratched.Ifthefrictionbetweenproductswillleadtheproductdamage,productsneedisolatedpacking.Ifproductisfragile,aisolationlayerisnecessary.5.1.4體積最小原則

Smallestprinciple為了節(jié)省運(yùn)輸本錢，保證產(chǎn)品易便攜、易搬運(yùn)，故在進(jìn)展包裝設(shè)計(jì)時(shí)須從包裝方法上考慮，盡量使包裝體積最小。Inordertosavethetransportationcost,ensuretheproductiseasytocarry,thepackagingdesignshouldbeconsideredfromthepackagingmethod,asfaraspossibletominimizethesizeofthepackaging.5.1.5易裝易取原則

Easydismantlingprinciple包裝設(shè)計(jì)時(shí)要考慮作業(yè)者在裝箱和拆箱時(shí)便捷、流暢，不要因設(shè)計(jì)缺陷而致使作業(yè)者很難操作。Packagingdesignshouldconsiderconvenienceandfluencyofboxingandunboxing,don'tduetothedesigndefects,causetheoperatorisdifficulttooperate.5.1.6重量、數(shù)量適中原則Weightandquantitymoderateprinciple一般每箱產(chǎn)品的總重量應(yīng)在20kg以下以搬運(yùn)工可搬運(yùn)為原則。裝箱數(shù)量按客人要求執(zhí)行，假設(shè)客人沒有要求則每箱所裝產(chǎn)品的數(shù)量一般為打數(shù)或其倍數(shù)如6、12、24、48等，也可以是10的倍數(shù)，如10、20、50等，以方便計(jì)算。Generally,thetotalweightofeachcaseshouldbebelow20kgaccordingtotheprinciplethatportercancarry.Packingquantityshouldmeettherequirementsofthecustomer,ifthecustomerisnotrequired,quantityofproductsineachboxisgenerallyonedozenoritsmultiple,forexample6,12,24,48,alsocanbemultiplesof10,suchas10,20,50,tofacilitatethecalculation.5.1.7重心最低原則Lowestcenterofgravityprinciple在進(jìn)展包裝設(shè)計(jì)時(shí)，要使整箱的重心最低，以增加穩(wěn)定性。Inthepackagingdesign,maketheFCLlowestcenterofgravity,inordertoincreasethestability.5.1.8包裝箱外形設(shè)計(jì)合理Reasonablepackagingboxdesign為保證構(gòu)造剛性包裝箱長、寬之比建議不大于2.5：1，高、寬之比不大于2：1并不小于0.15：1。Inordertoensuretherigidstructureofpackagingbox,lengthandwidthratioisnotmorethan2.5:1,highandwideratioisnotmorethan2:1andnotlessthan0.15:1.5.2產(chǎn)品包裝方式

Productpackingmethod根據(jù)產(chǎn)品包裝要求及產(chǎn)品的特點(diǎn)，選擇適宜的包裝方式；Accordingtotherequirementsofproductpackagingandthecharacteristicsoftheproduct,selectaappropriatepackagingmethod;5.2.1木箱包裝

Packedinwoodencases一般情況下，當(dāng)所包裝的產(chǎn)品很重〔本身很重或數(shù)量很多導(dǎo)致很重〕，工人無法或不宜徒手搬運(yùn)時(shí)可采用木箱包裝。木箱通常情況下采用膠合板或熏蒸原木制作。Generally,whentheproductisveryheavy(itselfisveryheavyorquantityislarge),workerscannotorshouldnotbeabletousemanualhandling,woodenpackingcanbeused.Woodenboxesareusuallymadeofplywoodorlogfumigation.5.2.2紙箱包裝

Packedinpapercases當(dāng)可采用紙箱包裝時(shí)，優(yōu)先選擇紙箱包裝。紙箱包裝又可分為以下幾種方式Whenthecartonpackagingcanbeused,theprioritychoiceiscartonpackaging.Cartonpackagingcanbedividedintothefollowingseveralwaysa.紙箱包裝：將產(chǎn)品直接放入紙箱內(nèi)。

Cartonpackaging:Putproductsdirectlyintothecartonb.紙箱+內(nèi)盒包裝：將產(chǎn)品放入內(nèi)盒內(nèi)然后再放入紙箱內(nèi)。Carton+innerboxpacking:puttheproductintotheinnerboxandthenputitinthebox.

c.紙箱+型紙包裝：將產(chǎn)品直接放入紙箱并根據(jù)需要在相應(yīng)位置放入成型紙板，固定產(chǎn)品在紙箱內(nèi)的位置。

Carton+moldingboardpackaging:Puttheproductsdirectlyintothecartonandaccordingtotherequirementstoputthemoldingboardintheappropriateposition,fixthelocationoftheproductsinthebox.不管采用哪種包裝方式必須對(duì)產(chǎn)品做好防潮處理，一般情況下可用PE膜/PE袋、珍珠棉、氣泡袋等材料對(duì)產(chǎn)品的外圍進(jìn)展包裝保護(hù)。對(duì)于含電子元件的產(chǎn)品為了使包裝內(nèi)空氣枯燥可使用硅膠等吸濕枯燥。Nomatterwhichkindofpacking,treatment

for

moisturingmustbegood,ingeneral,usePEfilm/PEbag,pearlcotton,bubblebagsandothermaterialsfortheprotectionoftheproduct‘souterpackaging.Fortheproductcontainingelectroniccomponents,inordertomakethepackagingairdry,usesilicagelandotherstoabsorbmoistureanddry.標(biāo)簽要求

Labelingrequirements標(biāo)簽設(shè)計(jì)一般要根據(jù)客戶的要求來確定，可直接印在箱體側(cè)面四面或打印出來貼在箱體側(cè)面四面。標(biāo)簽設(shè)計(jì)主要考慮以下幾方面的內(nèi)容：訂單號(hào)碼、產(chǎn)品型號(hào)、裝箱數(shù)量、整箱凈重、整箱毛重、外箱尺寸、產(chǎn)品產(chǎn)地、防潮防水易碎防倒置標(biāo)志等。Labeldesigningeneralisdeterminedaccordingtocustomer’srequirements,canbeprinteddirectlyonthesideoftheboxorprintedoutandputonthesideofthebox.Boxlabeldesignmainlyconsiderthefollowingseveralaspectsofcontent:purchaseordernumber,producttype,packingnumber,FCLnet,FCLgrossweight,cartonsize,productorigin,waterproof,moistureproof,fragileandantiinversionindicated.5.4產(chǎn)品包裝設(shè)計(jì)

Productpackagingdesign5.4.1木箱包裝Woodenboxpacking木箱一般采用膠合板或熏蒸原木為材料制作木箱的總高度不操過1.1米木箱至少其中一個(gè)方向的尺寸長或?qū)挷荒艹^1.1米.Woodenboxisgenerallyusedplywoodorfumigationwood,thetotalheightoftheboxisnotmorethan1.1meters,atleastinonedirectionorwidthcannotbemorethan1.1meters.5.4.2紙箱包裝Papercasepacking根據(jù)產(chǎn)品的包裝要求選擇適宜的紙板及紙箱。中選擇紙箱的規(guī)格時(shí)，要充分考慮到所包裝產(chǎn)品的實(shí)際情況，適宜的裝箱方式，盡量選擇適宜的箱規(guī)，防止產(chǎn)品裝箱后紙箱過與空或太小，從而影響紙箱的總體承重強(qiáng)度。Accordingtotherequirementsoftheproductpackaging,choosetheappropriatecarton.Whenchoosingcartonspecifications,itisnecessarytogivefullconsiderationtotheactualsituationofthepackagingproducts,thesuitablepackingmethod,trytochoosesuitablebox,avoidpackingemptyortoosmall,thusaffectoverallbearingstrengthofthecarton.5.4.3包裝方案驗(yàn)證

Packageverification不管采用哪一種方式的包裝，產(chǎn)品的包裝方案一定要通過事先驗(yàn)證。通過實(shí)際或相似產(chǎn)品的擺放，從而確定相關(guān)包材的具體規(guī)格。必要時(shí)，還需要制作樣箱來進(jìn)一步驗(yàn)證。采用木箱包裝時(shí)，一般要做震動(dòng)測(cè)試，采用紙箱包裝時(shí)，一般要做跌落測(cè)試，跌落測(cè)試標(biāo)準(zhǔn)如下：Nomatterchoosewhichkindofpackagingmethod,thepackagingmethodoftheproductmustbeverifiedprior.Throughputtheactualorsimilarproduct,choosethespecificspecificationsofthepackage.Ifnecessary,makesamplecasestofurtherverify.Whenusingwoodenboxes,needtodovibrationtest,whenusingcartonpackaging,needtododroptest,dropteststandardsareasfollows:

5.4.4產(chǎn)品包裝方案制定

Productpackagingsolutions根據(jù)實(shí)際驗(yàn)證的結(jié)果，編制正確的產(chǎn)品包裝標(biāo)準(zhǔn)，且對(duì)產(chǎn)品不同的包裝方式必須有一一對(duì)應(yīng)的包裝方案。該包裝方案里需明確說明產(chǎn)品的包裝方法，必要時(shí)，需要配置相應(yīng)的圖檔輔助說明。包裝方案里需有明確的包材清單表，主要包含包材規(guī)格、數(shù)量、材料等。Accordingtotheresultsoftheactualverification,preparethecorrectproductpackagingspecifications,anddifferentpackagingmethodsofproductmusthaveacorrespondingpackagingplan.Thepackingplanneedstobeclearlystatedintheproductpackagingmethod,whennecessary,itisnecessarytoconfiguretheappropriatedrawingassistant.Inthepackingplan,thereshouldbeaclearlistofpackagingmaterials,includingthespecification,quantity,material,etc..

5.5其他包裝設(shè)計(jì)要求Otherpackagingdesignrequirements5.5.1包裝過程中要確保箱內(nèi)容量充實(shí)，包裝完后紙箱不能鼓起或塌陷。Intheprocessofpacking,ensurethattheboxisfull,theboxcannotbebulgingorcollapsedafterthepacking.5.5.2在產(chǎn)品裝箱過程中，當(dāng)產(chǎn)品不能將紙箱填充完整或紙箱存在塌陷的可能時(shí)，需在紙箱內(nèi)填充適合的填充物，如紙皮，珍珠棉等。Intheprocessofpacking,whenproductscannotfill-upsthecarton,andcollapsemayexist,fillthefillerincartons,suchascardboard,pearlcotton.5.5.3對(duì)特殊的產(chǎn)品，易碎、易變形或客人有特殊要求，需要用珍珠棉或其他輔材對(duì)產(chǎn)品周邊做適當(dāng)?shù)姆雷o(hù)。Thespecialproducts,friable,easydeformationorguestshavespecialrequirements,pearlcottonorotherauxiliaryshouldbeusedasperipheraltoprotect.5.5.4根據(jù)實(shí)際情況及時(shí)對(duì)產(chǎn)品的包裝方案進(jìn)展更新，并通知相關(guān)部門。

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