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1,Thecoursebrieflyintroducesthebasicknowledgeaboutthedesignofawholemachine,itmainlydiscussesthebasicdesigntheoriesandmethodsofcommonpartssuchaskey,spline(花動軸承)andsoon.4,Themainprocessofmechanicalbasictheoreticalanalysisaboutthemechanism'smovementandthedynamicthecalculationofparts’workingabilityand4)Drawassemblydrawingandparts finishtechnicaldocumentofDesignprinciple1)Strengthprinciple:thestressthatpartsisactedonshouldnotexcesswhatitispermitted.2)Rigidityprinciple3)workinglifeprinciple4)stabilityprinciple5)Reliability5,Thepartsofenundervaryingstressbecomeinvalidatedbrieflybecauseof6,Typesofscrewthreadboltcoupling(普通螺Ordinarybolt和鉸制孔用螺栓articulationholebolt)4)set Forcesanalysisofboltcoupling1)transverseforce2)torque3)longitudinalload縱向載荷z---i---thenumberofcontactsurfacesks---Anti-slipsafetycoefficient,通常取 sFFKF (set s
frjj1鉸制孔螺栓聯(lián)接:只受橫向外載荷作用F=F=F/z(螺栓組的話F Trmax2 QT r2rjj3)upsettingmomentcondition(傾覆力矩Key:generalflatkey,woodruffkey,wedgekey,spline(undertakingaverageforces,lowerstressconcentration,betterorientation.).Pin:圓柱銷roundpin,taper其中電阻焊:點Spot,Seam,Butt,ProjectionWelding減速傳動(speedreducingtransmission)i>1,增速傳動(speedincreasingtransmission)a).ThecharactersofGeartransmission:1)highefficiency2)compactstructure3)stableb)Formsofinvalidation:輪齒折斷(gearbreakage);齒面疲勞點蝕(toothsurfacefatiguepitting),齒面磨粒磨損(surfaceabransivewear),齒面膠合(surfacescoring),齒面塑性變形DesignprincipleensurethebendfatigueStrengthofgearfootandcontactfatiguestrengthofgearsurface Fromthestrengthandwearthesetworespects,usuallysmallgear’smaterialsshallbebetter,ormakeitstoothsurfacemore8,Wormgear(渦輪蝸桿副):usuallywormisdrivingpart,wormwheelisdrivenpartFormsofinvalidation(verylikegeardrive):surfacescoring,pitting,wearandtooth Pittingandscoringhappensmostfrequently。materialofworm:碳鋼&alloysteel(合金鋼wormwheel:usebronzeorcastirontomakegearring(齒圈
d2cosn
(T2---torque(N.mm)αn---normalpressuretgntgcoslaxandtightbelts(松緊邊);Pre-tightforce(預緊力);wrapangle(包角),coefficientofThedesignprincipalofstrap:undertheconditionthatthereisnoslide,enoughfatigueStrengthandservicelife.Ifoverload,slidewillhappen.
滑差率 v2v1100%vv2
10,shaftthematerialofshaftsisbrieflyandalloy套筒sleeve,T9.55106PWonlytorsionstrengthcondition::WT
0.2d combinestrengthconditionoftorsionandbend:Equivalent(當量)bendingmoment:MvEquivalent
vW
(β:iftheaxisisshaft(空心軸),βinnerdiameter/outside
accordingtofatiguestrengthconditiontoaccuratelyAccordingtothealternatingstressstrengththeorytheaxis’sfatiguesafetycoefficientSshouldbecheckedasthisformular:(根據(jù)交變應力強度理論,軸的疲勞安全系數(shù)S的SSSSSσ、Sτ分別為只考慮彎矩、扭矩時的安全系數(shù)5,thedesignofshaft:figureoutthepowerP,rotatespeednandtorsionmomentT.ThenfigureouttheforceactingonGear:Ft=2T/d,FrandFa—firstlyfigureoutminimaldiameterofshaftBaseonthisdeterminethemodelofCoupling.(figureouttheaccurateloadingonShaft—draftthebendandtorsionmomentdiagramsofshaft—accordingtostrengthrequirement,modifyanddeterminethesizeofshaft(精structouterraceinnerrace,滾動體rollingelementcage向心軸承(radialbearing)推力軸承(thrust球軸承(deepgrooveballbearing、調心軸承(self-aniglingbearing)和向心推力軸承thefitbetweeninnerraceandshaftisbasicholeouterraceandsaddlebore(座孔isbasicshaftsystem5m/s Slidingbearing(highrotatespeed,highradialimpactandOneofthemsplitbearings
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