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,,,,,,,,,,,,,
,GageR&RLong(x-BarRange)Method-3Trials,,,,,,,,,,,
,,,,,,,,,,,,,
Date:,,>>>>,2006.12.25,,,,,,,,,
日期,,,,,,,,,,,,
PerformedBy:,,>>>>,韋云劉忠云丁德利,,,Dept.,,>>>>,質(zhì)量部,,,
完成人,,,,,,部門,,,,,,
PartNo.&Name:,,>>>>,DQG128點(diǎn)火線圈,,,GageName:,,>>>>,卡尺,,,
零件編號和名稱,,,,,,量具名稱,,,,,,
CharacteristicMeasured:,,>>>>,長度,,,GageNo.:,,>>>>,JW023,,,
測試特性,,,,,,量具號,,,,,,
TotalTolerence=,,>>>>,76.5,80.5,,Gagetype:,,>>>>,計(jì)量,,,
總偏差,,,,,,量具類型,,,,,,
ResultsSummary:,,Variationintotalmeasurementsystem-SeeMSAreferencemanual,,,,,,,,,,
結(jié)果總概,,在測量系統(tǒng)中全部的變量可參看MSA參考手冊,,,,,,,,,,
,,,E.V.=,11.5%,,,,R&R=,12.2%,,,
,,,A.V.=,4.0%,,,,PV=,99.3%,,,
,,R&R/Tolerence-Seeacceptanceguidelinesbelow.,,,,,,,,,,
,,R&R/,偏差-查看如下可接受輸入數(shù)據(jù)的指導(dǎo),,,,,,,,,
,,,E.V.=,0.19%,,A.V.=,0%,,R&R=,0.20%,,
,,,,,,,,,,,,,
ApprovedBy:,>>>>,證實(shí)人,,,,,Date:,>>>>,,,,
證實(shí)人,,,,,,,日期,,,,,
Gageaccepted:,>>>>,Yes,√,,,,,,,,,
接受量具,,No,,,,,,,,,,
,,,,,,,,,,,,,
Significantfactorstoconsiderbeforestartingstudy,,,,,,,,,,,,CHECK
開始研究前,必須考慮的重要因素,,,,,,,,,,,,檢查
1,Whenpossiblesamplepartsshouldbeselectedfromtheprocessandrepresentitsentire,,,,,,,,,,,
,operatingrange.(1or2partsrandomlyselectedperdayuntilsufficientpartsarecollected).,,,,,,,,,,,
,盡可能從工藝流程中選取,并且要能代表該零件的整個工藝過程的各特性(每天隨機(jī)抽取1到2個零件,直至收集到足夠的零件),,,,,,,,,,,
2,Partsmustbeidentified.,,,,,,,,,,,
,零件必須被確認(rèn),,,,,,,,,,,
3,Theinstrumentusedmusthavediscriminationtomeasure1/10oftheexpected,,,,,,,,,,,
,processvariation.,,,,,,,,,,,
,使用的儀器必須具備對工藝變量1/10的分辨率,,,,,,,,,,,
4,Assurethattheproperdimensionismeasured.,,,,,,,,,,,
,確保測量適當(dāng)?shù)某叽?,,,,,,,,,,
5,Assurethatallmeasuringinstructionsareavailableandunderstoodbyeach,,,,,,,,,,,
,appraiser.,,,,,,,,,,,
,確保測量說明書可用性和便于評審者閱讀,,,,,,,,,,,
6,Measurementsshouldbemadeinrandomorder.,,,,,,,,,,,
,測量應(yīng)以隨機(jī)順序進(jìn)行,,,,,,,,,,,
7,Readingsshouldbeestimatedtothenearestnumberthatcanbeobtained.,,,,,,,,,,,
,相關(guān)的材料上,應(yīng)該盡量采用可獲取的最接近的數(shù)據(jù),,,,,,,,,,,
8,ConsulttheMSAreferencemanualformoredetail.,,,,,,,,,,,
,欲獲取更詳細(xì)的情況,可查看MSA參考手冊,,,,,,,,,,,
Guidlinesforgageacceptancefor%R&R.,,,,,,,,,,,,
R&R量具,,,,,,,,,,,,
1,<10%-,,Measurementsystemacceptable.,,,,,,,,,
,,,"對于測量系統(tǒng),可以接受",,,,,,,,,
2,10-30%,,"Maybeacceptablebaseduponimportanceofapplication,costofgage,",,,,,,,,,
,,,"costofrepairs,etc.",,,,,,,,,
,,,基于量具的應(yīng)用、花費(fèi)和修理等因素的重要性考慮,而選擇接受與否,,,,,,,,,
3,>30%-,,Measurementsystemneedsimprovement.Makeeveryefforttoidentifythe,,,,,,,,,
,,,problemsandhavethemcorrected.,,,,,,,,,
,,,檢測系統(tǒng)需要改進(jìn)。盡可能的找到問題,并予以糾正。,,,,,,,,,
,,,,,,,,,,,,,
,,,,,,,,,,,,,
,,,,,,,,,,,,,
使用本表前請閱讀可調(diào)儲存格的批注,%R&R達(dá)到預(yù)期要求時立即復(fù)制數(shù)據(jù),選擇粘貼數(shù)值的方式粘貼到新表。,,,,,,,,,,,,
參數(shù)規(guī)格下限,規(guī)格上限,,測量偏差系數(shù),規(guī)格偏差系數(shù),小數(shù)位數(shù),,,,,數(shù)據(jù)結(jié)果,,
10.15,10.8,,,,,,,,,,,
,10.475,0.13,0.02,0.2,2,,,,GR&R=,12.2%,,
,,,,,,,,,,,,,
,,,,,,,,,,,,,
量具重復(fù)性和再現(xiàn)性數(shù)據(jù)表,,,,,,,,,,,,
,零件,,,,,,,,,,,
評價人/試驗(yàn),1,2,3,4,5,6,7,8,9,10,,Average均值
1A1.,10.59,10.45,10.59,10.46,10.56,10.49,10.47,10.6,10.51,10.39,,10.511
2.2.,10.6,10.45,10.6,10.48,10.56,10.5,10.48,10.62,10.53,10.4,,10.522
3.3.,10.59,10.46,10.61,10.47,10.58,10.49,10.47,10.6,10.51,10.41,,10.519
4.Average均值,10.5933,10.4533,10.6000,10.4700,10.5667,10.4933,10.4733,10.6067,10.5167,10.4000,X-bar/A=,10.517
5.Range極差,0.0100,0.0100,0.0200,0.0200,0.0200,0.0100,0.0100,0.0200,0.0200,0.0200,R-bar/A=,.016
6.B1.,10.61,10.47,10.61,10.47,10.57,10.5,10.49,10.61,10.51,10.41,,10.525
7.2.,10.61,10.47,10.6,10.48,10.56,10.5,10.49,10.6,10.52,10.4,,10.523
83.,10.6,10.47,10.6,10.47,10.57,10.5,10.47,10.61,10.52,10.4,,10.521
9.Average均值,10.6067,10.4700,10.6033,10.4733,10.5667,10.5000,10.4833,10.6067,10.5167,10.4033,X-bar/B=,10.523
10.Range極差,0.0100,0.0000,0.0100,0.0100,0.0100,0.0000,0.0200,0.0100,0.0100,0.0100,R-bar/B=,.009
11.C1.,10.6,10.45,10.61,10.48,10.56,10.51,10.48,10.61,10.53,10.41,,10.524
12.2.,10.59,10.45,10.6,10.47,10.56,10.49,10.49,10.61,10.52,10.39,,10.517
13.3.,10.6,10.45,10.61,10.46,10.58,10.51,10.48,10.6,10.53,10.4,,10.522
14.Average均值,10.5967,10.4500,10.6067,10.4700,10.5667,10.5033,10.4833,10.6067,10.5267,10.4000,X-bar/C=,10.521
15.Range極差,0.0100,0.0000,0.0100,0.0200,0.0200,0.0200,0.0100,0.0100,0.0100,0.0200,R-bar/C=,.013
16.PartAverageXbar/p零件均值(Xp),10.5989,10.4578,10.6033,10.4711,10.5667,10.4989,10.4800,10.6067,10.5200,10.4011,X-barbar=,10.520
,,,,,,,,,,,Rp=,.206
17.[Ra=]+[Rb=]+[Rc=]/[評價人數(shù)量=]=,,,,,,,,,,,R=,.013
18.[MaxX=]-[MinX=]=XDIFF,,,,,,,,,,,,.006
19.[R=]×[D4=]※=UCLR,,,,,,,,,,,UCL/R=,.033
20.[R=]×[D3=]※=UCLR,,,,,,,,,,,LCR/R=,.000
,,,,,,,,,,,,,
trials,D4,D3,,"Note:CompareallRangevaluestoUCL/R.Ifanyarehigher,identifythecauseanddiscardthevalues.RecomputeRusingremainingvalues.",,,,,,,,
2,3.27,0,,,,,,,,,,
3,2.58,0,,,,,,,,,,
,,,,,,,,,,,,,
,,,,,,,,,,,,,
,,,,,,,,,,,,,
,,,,,,,,,,,,,
,,,,,,,,,,,,,
,,,,,,,,,,,,,
量具重復(fù)性和再現(xiàn)性報(bào)告,,,,,,,,,,,,
,,,,,,,,,,,,,
零件編號和名稱:,DQG128點(diǎn)火線圈,,,,量具名稱:,卡尺,,,日期:,2006.12.25,,
特性:,長度,,,,量具號:,JW023,,,完成人:,韋云劉忠云丁德利,,
規(guī)范:,76.5-80.5,,,,量具類型:,計(jì)量,,,,,,
,R=,,0.012666667,,,x-BarDiff.=,,0.006,,R/p=,,.206
,,,,,,,,,,,,,
Numberoftrials=,3,,X-barbar=,,10.52044444,,Tol.=,4,,No.ofParts=,,10
,,,,,,,,,,,,,
MeasurementUnitValue,,,,,,,TotalVariation(TV),,,,,
,,,,,,,,,,,,,
Repeatability-EquipmentVariation(EV),,,,,,,%EV=,,EV/TV,,,
,,,,,,,=,,11.49%,,(Variation),
EV=,R-barbarxK1,,,,,,,,EV/Tol,,,
EntervalueK1=,,0.5908,,Trials,K1,,=,,0.19%,,(Tolerence),<<<<
,,,,2,0.8862,,,,,,,
EV=,,0.007483467,,3,0.5908,,,,,,,
,,,,,,,,,,,,,
,,,,,,,,,,,,,
Reproducibility-Appraiservariation(AV),,,,,,,%AV=,,AV/TV,,,
,,,,,,,=,,4.04%,,(Variation),
AV=,Sq.Rt.((X-barDIFFxK2)^2-(EV^2/(nr))),,,,,,,,AV/Tol,,,
,,,,,,,=,,0.07%,,(Tolerence),<<<<
=,0.002630577,,,,,,,,,,,
Note:Anegativevalueunderthesquarerootsignwill,,,Appraisers,,2,3,n=,Numberofparts=,,,10,
defaulttheappraiservariationtozero.,,,,K2,0.7071,0.5231,r=,Numberoftria
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