操作手冊1 1安全規(guī)則

93頁第PAGE1目 MAINUSES&SCOPEOF MODEL MAINSTRUCTURE BOTTLE BOTTLECARRIERCHAIN&BOTTLE MAIN BOTTLE DETERGENTINGREDIENT& ADJUSTMENTOFBOTTLEARRANGING& ADJUSTMENTOFMAIN ADJUSTMENTOFBOTTLE TRIAL TRIAL OPERATIONONBOTTLE OPERATIONONBOTTLE LUBRICATIONFORBOTTLE ATTENTIONSWHENMACHINESTOPSFORALONGTIMEWITHBOTTLES MACHINESTOPAFTER EMERGENCY DISPOSEOFSODIUM FRONTVIEWOFOUTSIDE TOPVIEWOFOUTSIDE SafetyTheinformationanddrawingprovidedbythemanualcanonlybeusedbycustomers,whileanythirdpartisnotinvolved.Therightssupplyingtechnicaldataanddrawingstothethirdpartarereservedtotheseller.Onlyskillfultechniciansorwell-trainedoperatorswilltakechargeofinstallation,commissioning,operationandmaintenance.Incasethosewhoknownothingaboutthemachineperformanceandstructureoperate,itwillinevitablycauseunduedamagetothemachine.Welcomeanysuggestionorrequirement.ThankyouforAnymachinehasitsownfeatures,thefollowingsafetyregulationsshouldbeexecutedwhenrunning:1）當清洗鍍有鋁薄的瓶子時，浸在堿液里的鋁薄會分解產(chǎn)生由Whenwashingthebottlesplatedbyaluminumfoil,thegasbyhydrogenandairwillbedecomposedfromthealuminumwhichsoakedinthecaustic,anditwillaccumulatetoacertainOncemeetfire,itwillexplode.Thusfireisprohibitedaroundmachine.Whendoingnecessarymaintenance(especiallytheworkprobablyarousesspark),ventilateeachcompartmentcompletelybeforethattoavoiddangerWhenrunning,donotmoveonthetopofmachineorcrossbottleconveyor.Anyirrelevantpersonnelshouldbekeptawayfromthismachineexceptoperators.Whenrunning,donotdismountormoveanysafetyprotectiondevice,anddotouchmovingWithoutpermission,irrelevantpersonnelshouldnotadjustswitches,buttons,controlinstruments,etc.Thecleaninghole(ornamedmanhole)cannotusedfordrainingdetergent.Beforeopeningthecleaninghole,thedetergentshouldbedrainedthoroughlythroughpipevalve.Whendoingtheworkcontactingwithcausticdetergent,theprotectiverubbershoes,rubberglovesanduniformshouldbeworntoavoidWhendoingmaintenance,machinemustbestoppedandthe93頁第693頁PAGE10shouldbecutandmakesuretheswitchwon’tbetouchedbyirrelevantWhenheating,opensteamvalveslowlytoavoidwaterhittingshock.Toavoidscald,theheatingpipeshouldbetreatedwithheatThesteampipelineshouldhavesafetyvalveWhentheinteriorofmachineneedtoberepairedorinspected,thedetergentshouldbedrainedthroughpipevalve,thenopentheholes,rinseinsidewithfreshwater,anddismountenoughbottlecarriers(notlessthan20rows).Notes:ThecausticcompartmentonlycanbedrainedbycentraldrainageWhenworkinginside,someoneshouldmonitoroutsidefrombeginningtoendtopreventirrelevantpersonnelstartingmachineandcontactwiththeworkingpeopleinside.Mainuses&scopeof優(yōu)化組合，設計制造成的新技術產(chǎn)品--SXP221B系列雙端式洗瓶機。Thisbottlewasherisdesignedandmanufacturedbyoptimalcombinationofsomelatesttechnology,basedonlotsofmaturemachinery.Thismachineissuitableforrinsingandsterilizingglassbottlesofspecifications,withreasonablestructure,recyclingandenergysavingsystem,automaticalbottleinfeedanddischarge,andconvenientmaintenance,whichistheidealchoiceforbeer/beverageplants.RequirementsonThebottleshouldbeincompliancewiththebottlesampleordrawingsuppliedbytheuser.ThequalityofbottlesshouldcomplywiththeregulationsofGB4544-Thedirtybottlesusedforotherusage(suchasfillingpoisonouspaint,grease,kerosene,etc.),noThebottlesthatarekeptforalongtimeortoodirtyshouldbepre-beforeenteringintobottlewasher,tokeepgoodwashingRequirementson配方合適,溫度高，時間長，效果就越好。Thewashingeffectdependsoningredientofdetergent,temperaturesoakingtime.Typically,thewashingeffectwillbebetterwiththeappropriateingredient,highertemperatureandlongertime.Theingredientofdetergentdependsonthetypeandaccumulatedofcontaminant,waterhardnessandproduction理想的洗滌劑應具備以下優(yōu)點：洗出來的瓶子達到殺菌消毒要求，瓶子內外干凈光亮，經(jīng)濟安全。Theidealdetergentshouldhavesuchadvantages:washedbottlesmeettherequirementsofsterilizationanddisinfection,theinnerandexternalofbottleshouldbebrightandclean,economicalandsafe.Theingredientofdetergentischosenbytheuseraccordingtotechnology.ThementioneddetergentisjustforModelModel:SXP221P155L4495XC□,themeaningasSXP—Doubleendbottle221—Componentofcompartment(causticsoakingcompartment):compartments+doublecompartments+single BDesignserialno.SuchasA,B…P169—Pitchbetweenbottlecarriersis169mm,whichisthepitchofcarrierN40L10540105N40L105—Eachbottlecarriercontains40bottlepockets,pitchbetweeneachbottlepocketisX—Rotarytracking（Mainstructureterms:(Drawing1,93頁PAGE12出瓶端 bottledischarg leftbottledischarg

右排瓶rightbottledischarg左側left左給瓶leftbottl

feedin 進瓶端wbottlw

feedin

右側righ右給瓶rightbottlefeedin1.洗瓶機槽體2.主傳動系統(tǒng)3.載瓶架組件4 7.中洗組 16.給排水管路系統(tǒng)171. 2.Main 3.Bottle 4.Bottleinfeed5.Discharge6. 7.Middlewashing8.Final 9.Bottle 11. 12.Foundation&Walking 93頁PAGE13system14.Concentratedcausticblendingcompartment15.Freshwaterrinsingpipeline16.Watersupplyanddrainagepipeline17.Bottleconveyor(notincludedforthismachine)SXP221BDoubleendbottlewashermaintechnical 單 bottlediameterφ55～φ bottleφPitchofeachbottlepocketPitchofeach個 ofeachNoof個Noofcarried個 槽7 s causticrinsingsHotwater 5℃%0SoakingHotSecondtimeFirstsprinklingtimes℃sprinklingtimes℃watervolume 單 型號soakingDryingss～3.6Watersupplytdimension設備凈重Nettt MainstructuralfeaturesandworkingThebottleinfeedanddischargeareseparateends,thebottledischargeendcanlocatedinanenclosedworkshop,andthedirtybottlesarekeptoutside,toguaranteesanitation.進瓶裝置（圖三）BottleinfeeddrawingBottlearrangingandinfeed(seedrawing),dirtybottlesareconveyedtothefrontnosebybottleconveyor,automatically40rowsbybottlearranging.Bottlesareconveyedtobottlepocketsalongguiderailinrowsinorderbyrotationandbackandforthmovement.Pusharowofbottlesatatime.①bottlepocket②bottle③bottleguiderail④swingaxle⑤bottlepusheroscillatingrod⑦centershaft⑧bottlearrangingplate⑨bottleconveyingchainbottlearrangingdrive⑾bottleconveying圖三Drawing3bottlearrangingandfeedingdevice3(圖三-5)負載過大時,使安全裝置（圖四-3）斷開,限位開關(4)動作,機Thebottleinfeeddevicehassafetyswitch,whichprotectsmachinedamage.Whentheliftingrodonthebottlepushingchainisoverloaded,thesprocket(18)willskid.Theroundplateofthesafetydeviceonthesprocketpushthelimit-switch(16)andletitworks,thenthemachinestop.Afterclearingoffault,resetelectrically.Themotorandchainwheelconveyingdrivecanrecoverbottleinfeedsaftydevicetoensureharmoniousandaccuratemovementofthebottle(1)(23)(4)(5)擺桿中心軸(6)換向器(7)離合器(8)(1)drive (2)phase (4)limit(5)rockingbeamcentershaft(6) (8)returntrip圖四進瓶驅動（安全裝置）Drawing bottleinfeeddrive(safetydevice)Bottlecarrierchainandbottlecarrier(Drawing1072(2Bottlecarrierchainandbottlecarrierareusedforcarryingbottles,makingitrunalongwiththedesignedorbit.Theyarecomposedoftwosymmetricalrowsofcarrierchainmadeof1072pcschainsand536pcsbottlecarriersinstalledineachtwosymmetricalnodes.載瓶盒材料是聚丙烯塑料，整體制作。載瓶架夾板采用Q345（或Thebottomofthebottlepocketismadeofmildsteel,andthepartofheadisofpolypropyleneplastic.ThesplintsofcarrierismadeofQ345(or16Mn),sothattheweightofcarrierwon’tbeheavy,strongrigidity,freebottlescarrying. ①bottlecarrier②carrier圖五Drawing5carrierchainandbottleMaindrivesystemdrawing15Themaindriveispoweredbya9.2KWmotorwithbrake,anddistributetheseparatelytobottleinfeed(lifting),bottledischarge,carrierchainetcthroughrollerchain,sprocketwheel,transmissionshaft,wormspeedreducer,inwhichcase,thesynchronizationbetweenbottlefeeding,bottlecarrying,bottledischarge,etccanbeguaranteed.MaindriveadoptsfrequencyBesides,anautomaticsafetydeviceisinstalledontheinputshaftofeachreducerofdrivecarrierchain(refertodrawing7).Itcancutdrivingpoweroffwithoverloadedinput;meantimeletthelimitswitchwork,themachinestopautomatically,sothattheproductionsafetyisensured.(1)(2)傳動軸(3)(4)(5)(6(7)(8)進瓶安全裝置圖六主傳動示意圖(1)mainspeedreducer(2)driveshaft(3)wormdrive(4)bottle(5)bottledischarge(6)bottledischargesafetydevice(7)bottle(8)bottleinfeedsafetyDrawing Maindrive①蝸輪減速箱②扭力臂①wormspeedreductionbox②torquearm③safetydevice④limit圖七安全防護裝置（扭矩限位器Drawing7safetyprotectiondevice(torqueConstitutionofcompartmentandwashingConstitutionofThebottlewasherismainlycombinedbysixsectionsofcompartments(drawing11NO.1Compartmentatbottlefeedingend:mainlyusedforpre-soakingand2NO.2causticsoakingcompartment(Drawing8-2),namedcaustic3NO.3causticsoakingcompartment(drawing8-3),namedcaustic4No.4causticsoakingcompartment(drawing8-4),namedcaustic5NO.5causticsoakingcompartment(drawing8-5),namedcaustic6NO.6causticsoakingcompartment(drawing8-6),namedcausticNO.7（圖八-7）和三個循環(huán)水槽（圖八-8-9-10No.7hotwatersoakingcompartment(drawing8-7)andthreewatercirculationcompantments(drawing8-9-10).No.8TheareafordryingandbottleThebottlewasherhasmanysoakingcompartments,sothebottleswillbesufficiently.Thetemperatureofcausticcanbesetandcontrolled,andtheleveliscontrolledautomatically. ②③④⑤⑥堿液浸泡 ①pre-soakingtank②③④⑤⑥causticsoakingcompartments⑦hotwatersoakingcompartment⑧3rdwatercirculation⑨2ndwatercirculation⑩1stwatercirculation⑾dirtywaterDrawing8tankconstitution（3（4（5）（8（9（10）（13）（14）（15）1.pre-rinse2.wateraddingpoint3.4.5.causticrinse6.hotwaterrinse7.freshwaterrinse8.9.10.recyclingwaterrinse11.wateraddingpipe12.caustic13.concentratedcausticmixingsystem14drainingpipe15.circulatingwaterDrawing9washingprocedureWashingThebottlesareinstateofheadstandbeforeenteringintopre-soakingtheresidualliquid,plasticstraw,dust,etc.willbepouredintothedirtywatercompartment,toreducethepollutedconsumptionofdetergent.瓶子進入預浸泡槽（圖八-1，槽內洗滌液的溫度為35℃~45℃。瓶Bottlesenterintopre-soakingcompartment,andthedetergenttemperatureis~45℃.Afterpre-soaking,thedirtyanddustenteringintocausticcompartmentisreduced,theusagetimeofcausticisprolonged;Ontheotherhand,thebottlespre-heatedthroughsoakingcompartment,burstbottlecausedbytemperaturerisingshortlycanbeavoidedandtheenergycanbesaved.Atthesametime,thetemperatureofwastedwaterdrainedintotrenchisbroughtWiththerunningofcarrier,bottlesleavethepre-soakingtank;overturntotheofheadstand,bottlemouthdownward,pouringthedirtywaterbackintopre-soakingtank.Thentheinteriorandexteriorofthebottlewillbepre-rinsedbytworecyclingwater,fiercerinsingcanremovethedirtyitemsinsideandoutsidebottles.Thepre-rinsedbottleswillexperience5tank’scausticsoakingandrinsing.Whileeachcaustictank,thedetergentisreplacedwiththecausticofnewtank..Throughcontrollingthetemperatureandconcentrationineachtank,thedirtyitemsinsideandoutsidearesufficientlysoftenedandreacted.3、4、5堿液槽（圖八-3、-45）時，每槽均設有兩Whenthebottlesincausticcompartment3,4,5(drawing8-3,-4and-5),theretwocausticrotarytrackingrinsingfortheinteriorofbottle.Theexteriorofbottleissprinklingbyfixednozzle.Continuoushightemperaturecausticstrongrinsingcanremovethelabelanddirtyitemsinsideandoutside.10Afterwashedinthefirstfivecompartments,thebottleswillbesoakedinthewatercompartment(drawing8-7),dilutingthecausticandrinsedwithhotwater(drawing9-6,-10),furtherremovingthedirtyitemsandcausticwhichontheThehotwaterwashedbottleswillfinallybecomprehensivelyrinsedandwhichincludesthreetimesrecyclingwaterinteriorandexteriorrinse,onetimefinalfreshwaterrinse,therinsedbottleswillbedriedsufficientlywithtwosetsofdriers,eliminatingthesteaminmachine,rinsedbottlesmeettherequirementsofdrying.Finally,thebottleswillbedischargedbybottledischargingBottledischargingBottledischargingdeviceadoptsfinger-reception(seedrawing10-6)discharging,runningsmoothlyandreliablely.Thebottlesdischargeautomatically,ifthebottlejamandblockhappen,themachinewillstopautomatically.Aftereliminatingthefailure,resetelectrically.Thespecially-madesafetyclutch(seedrawing10-11)guaranteesthemovementofbottledischargingharmoniousand排瓶驅動機構12.①bottleguidingplate②bottle③bottlepocket④bottledischargesector⑤bottledischargeguiderail⑥bottlefinger-receiver⑦bracket⑧conveyorchain⑨limitswitch(10)drivecam(11)drivedeviceforbottle(12)faultresetting圖十Drawing10bottledischargedevice1)4)(4)將瓶子向前推入載瓶架塑料瓶套內(3)的正確位置上。隨著載瓶架向前運行，當載瓶架前面和扇形輪(4)的瞬間間隙大于瓶子直徑時，瓶子在此瞬間就開始落到輸出接瓶指(6)(7(5)將瓶子推到輸出平頂鏈(8（9(9)的作用使機器全部停下。卸瓶過程見圖十一。Whenthecarrierismovingdownwardfromhorizontal,atthebottomofthethereisapieceofslideplate(1),whichintroducingthebottlemoving.Whenthebottlereachesthesectorwheel(4),thesectorwheelwillpushthebottleintothesuitablepositionofbottlepocket.Alongwiththecarriermoving,whentheinstantspacebetweenthefrontofbottlecarrierandsectorwheel(4)isbiggerthanthebottlediameter,thebottlewilldropontothefinger-receiver(6)instantly.Astherotationofthefinger-receiver,thebottlewillbeleftonthebracket(7),thenthebottleisgoingtobepushedontotheoutfeedflat-topchain(8)bybottleguidingrail(5).Ifthebottlesblockedontheconveyor,shovingthelimitswitch(9),thenthelimitswitchworksandthemachinestop.TheprocessofbottledischargingreferstoDrawing11. 2.落瓶狀 3.推瓶狀1.bottlereveiving2.bottledropping3.bottle圖十一Drawing11bottledischargingprocessRotary&trackingrinse（2（2對準瓶口中心，噴孔跟隨瓶子前進而同步旋轉90°，每排瓶子保證噴孔1/2Rinsedeviceadoptsrotaryandtrackingrinse(refertodrawing12).Thereisaonthebottlecarrier(drawing12-1)whichtriggertherotarystarwheel(2)whenmoving,drivingrotaryshaft(2).Therinseholeaimsatthecenterofbottle,andtherinseholerotate90degreesynchronouslyalongwithbottle.Thebottlesofeachrowshouldbeaimedatandrinsedforhalfofthetotaltime.Iftherotaryandtrackingrinseadoptedtheinsideandoutsidewallofthebottleberinsedfromdifferentangles,utmostreducingthesanitarydeadcorners,andtherinseeffectisveryperfect.Therinsedirectionchangealternately,withgoodself-clearinganddredgingfunctions,guaranteeingrinsesmoothly.93頁PAGE32123．旋轉軸（噴管）4567891.bottlecarrier2.rotarystarwheel3.rotaryshaft(rinsepipe)4.bottlerinsebracket5.bolt6.locatingretainerring7.bolt8.rinsebracket9.outsiderinsepipeDrawing13Rotary&trackingrinseTheequippeddetergentandaddingsystem(refertodrawingTheequippeddetergentandaddingsystemismainlyusedfordetergentfornormal1.2.3.過濾網(wǎng)4.堿液泵管51.concentratedcaustictank2.rinseandstir3.filter4.pipeforcausticpump5.controlDrawing14equippeddetergentandLeveldisplayand（1（不停機，此時Thelevelofthecausticcompartmentsisdisplayedandcontrolledbyfloater.(Refertodrawing15)whenthelevelislowerthanthepositionofsensor1,itwillalarmforcausticlowlevel(themachinenostop),meantimetheelectromagneticvalveforcompensatingwateropen,thewateraddedtothecausticcompartmentandreachtherequiredlevel.Iftheleveldeclinecontinue,reachingthepositionof93頁PAGE34sensor2,themachinestop.Thismoment,thelevelcontrolsystemneedtobecheckedandrepaired.1.2.3.取樣閥41,uppersensor2,downsensor3,samplevalve4,ballDrawing levelQualificationofthepersonnelforinstallationandThepersonnelshouldbeveryprofessionalorauthorizedtodothesethings,mustbecapableofinstallationandcommissioning,ensurethesafetyofoperatorandmachine,makesurethemachinerunningwithhighefficiency.BeforeBeforeinstallation,readtheusagemanualandrelevantdocuments,bewiththemachineperformance,especiallysomesafetycautionsandsafeguardCheckandconfirmtheequipmentsandtoolperfect.Checkifthesupplyofelectricityasrequired.Itismusttocheckthesiteinstallationpositionaccordingto（Paintthedatumlinewithinkaccordingtofoundationdrawing:(refertodrawingCenterlineofmachineParallellinesonbothsidesofForeheadlineoffirstForeheadlineoffinal1100Markthehorizontallineoncertainplacesofworkshopwhichis1100mm,heightofthesurfaceofbottleconveyor.20Checktheheightdifferenceofeachbaseifwithin20mm(usespiritlevel),makethefootboltsDismounteachpackingitemsforbottlewasherbody,eachsupportingpoint,rope,etc.tofixbodymustbeprotectedtoensurethateverybody'sstability,whennecessary,theauxiliaryprotectionorsupportistemporarilyincreased.Checkandconfirmthetransportationandhoistingpoint.Recheck,ensurenomistakeexisting.TransportintoDuetoweight,volumeandheightofbottlewasherarebig,someofthebodyisirregular,andthehighcenterofgravityanddeviatingfromthecenterofbearingsurface,sotheadoptedtransportationmethod,order,facingdirectionofthebodyshouldbestrictlyconfirmedtopreventanymistake.Besides,thesafetyofthepersonnelshouldbenoted,andthedamagetomachineandfloorshouldbeavoided.Dotransportationsafetyprotectionwork1.23.4.5.槽體左側端線6. upperbaselineofbottlefeedingendbottombaselineofbottlefeedingendupperbaselineofbottledischargingendbottombaselineofbottledischargingendbaselineofcompartmentleftbaselineofcompartmentrightlinesbetweeneachbottlefeedingbottledischarging圖十五Drawing Compartmentandbase，F(xiàn)irstlyneedtoputthefoundationboltsonthedatumline,hoistcompartmentandputitinthesuitablepositionaccordingtolayout(refertodrawing15),specialattention:Beforeadjustingthefoundationbolt,No.8compartmentmustbeconfirmedstillhoistingadjustingstate,orthecompartmentintheprotectlimitstateofotherauxiliarytoolingorobjects.Avoidcenterinstabilityorotherexternalreasonleadingthecompartmenttodump,dangerhappeningisstrictlyprohibited.Supportitwithfoundationbolts,adjusttheheightandmakesureitismeantimemakethecentreofmachineaimedatthecentrelineontheground,thefrontendofcompartmentaimedatthegroundfoundationforeheadline(whenadjustingthefootbolts,trytomakesurethetorqueofeachboltsame).Aftercompartmentadjusting,theNo.8compartmentisproperlyfixedlimitotherauxiliaryequipmentorobject,makesurethecompartmentslocatednotPS:withoutaffectingothercompartmentsandmachineaccessories,firstlyNO.7compartmentcanbeinplace,andthenmakeothercompartmentsinplaceinturn.Note:whenlocatingothercompartments,makesurethecompartmentslocatednotLocateothercompartmentsinorderandadjusttheheightandhorizontalofwholemachineonbasisofthesurfaceofflatplateconveyorandthemarkerlinemarkedontheerections.Thedeviationofthemachinecenterandhorizontaldeviationshouldbewithin1mm.Adjustingthefoundationboltsandtrythebesttomakethetorqueofeachboltsame.Afterconfirmingeverythingisok,weldtheplacesofsideplateandplate,ensurenowaterReinstalltheparts(washingpumps,varietypipesetc)whichdismountedwhendeliveredfromfactoryaccordingtothemarkswhendismounting(wheninstallingpipes,thepipeinnershouldbeclean,especiallythepipelineforrinse).Installationofcarrierchainand536Thecarrierchainshouldbepulledintobywelltrainedoperators.Thecarrierareinstalledsymmetricallyonbothside,eachside536Inthewholeprocessofpulling,thepersonnelinsideandoutsideofmachineusethegestureandlanguagewhichisobviousandaccurate,meanwhile,itshouldnotbedisturbedbyanynoise.Whenpullingthechain,themachineshouldbestartedwith”jogoperation”.AndshouldbeoperatedbythepersonnelwhoworkingInstallthechainandcarriers.ThefirstcarrierinstalledonthethirdsectionofTheninstallacarriereverytensections.Afterallthechainpulledinside,remainedcarriersaregoingtobeinstalledwhileThechainshouldbecertainloose.Thetensionofthechainisonbasisoftherollercontactingupperguiderailanddownguiderail,betweenwhich,twoorthreesectionsshouldberemainedfortransition,whichmeanstwoorthreerollercolumncouldberotatedbyhandseasily.(refertodrawing16) 1.21.chainguide 2.bottlecarrying圖十六DegreeoftightnessofLocatethebottlearranging,feedinganddischargingcorrectthecentreandheight,thenconnectthemwithbottlewasherbody.Notes:donotstartupthepumpsMachineBottlearrangingandfeedingdevice(drawingThespeedadjustmentofflatplateconveyor(drawing3-Whenadjustingthespeedofflattopconveyor,thecapacityofbottlewasherandcaseofbottlefeedingshouldbeconsidered.Theadjustmentcanbedonebythespeedconvertinghandleonthespeedreducer,andshouldbeconductedwhenthespeedreducerrunning,otherwisethespeedinverterandspeedconvertinghandlewillbedamaged.Thespeedadjustingthroughfrequencyinvertercanbedonebytherotatingtheknobwhichontheoperationpanel.AdjustmentofthedrivetorquelimiterofflatplateWhenthebottleconveyorisoverloaded,thetorquelimiteronthedrivewheelwillskidtoprotecttheflattopbottleconveyor.Thetorquecanbethroughscrewingthebutterflytypespringwhichonthetorquelimiter,normallythetorqueadjustedtillthetorquelimiterskidwhenthebrokenbottlesjammingbetweentransitingboardofpartitionchainplateandflattopconveyor.AdjustmentofInthecasethatbottlescouldn’tbesenttosuitableposition,thewavershouldadjustedorchangeoverthebottletypeclapboardswhichontheAdjustmentonbottlepushing10～15Thetensionofbottlepushingchaincouldbeadjustedbytensiondevice.adjustittillthereisabout10to15mmloosenesswhenpressingbottlepushingchainwithfingers.AdjustmentontransitingTheheightofthetransitingplateshouldbeadjusted0～0.5mmlowerthansurfaceofflattopconveyor,sothatthebottlescanbeconveyedsuccessfullytothetransitingplatefromflattopconveyor.Adjustmentonbottleinfeedsafety54Whenthebottlepushingchainoverloaded,thedriveofsafetydevicecutswitchworks(drawing4-16),andthemachinestop.Nowtheoperatorshouldcheckandeliminatethemalfunction,thenstartthebottlefeedingresetmotor(drawing3-13),thesafetydevicerecover.Adjustmentonbottlefeeding可通過轉動軸(圖四-5AIfthepusherandbottlecarrierinpoortiming,loosethebolts(drawing4-2)offeedingdrivesprocket(drawing4-2),nextputthebottleinfrontofpusher,checkthepositionofthebottlewiththecarrier.IfthecasesofB,Cindrawing17appear,thebottlefeedingpositionneedtobeadjusted,thismomentrotatetheBshaft(drawing4-5),adjustingthepushertothepositionAshowedindrawing17.AdjustmentonmainAdjustmentofmachineThespeedcanbeadjustedbyclickingthespeedconvertingbuttononPLC.ButoperationshouldbedoneafterstartingthemachinetoavoiddamagingelectricAdjustmentofthesafetydeviceonthewormspeedreducer(drawing6,drawingThesafetydevicewasadjustedwhendeliveredfromfactory.Ifthesafety(drawing7-3)workswhenthemachineinnormalrunning,thedrivecutoff,andthelimitswitch(drawing7-4)functions,thenthemachinestop.Inthiscase,firstlyfindoutthereason.Ifeverypartofthemachinerunningnormally,slightlyreducethetorqueadjustmentspacetoincreasetorque,butthetorqueshouldnotincreasedtoomuch.Ifthetorquetoobig,themachineprobablysufferdamagebeforethesafetydevicefunctioning.Adjustmentofloosenessofbottlecarryingchain(drawingThechainforeachcompartmentshouldhavecertainlooseness.(referto16),iftheloosenesstoobig,thebottleheadandthebottomofcompartmentinterferemutuallyorthebottledropsfromcarrier,eventhecarrierdeformbecauseofcrushing.Contrarily,iftheloosenessnotenough,thechainwillbeoverloaded,speedingupwearingordamagingparts.Socheckingthechainloosenessisanindispensableprecaution.Iffindabnormal,adjustpromptly.4.3.5.5.要求給予適當?shù)乃沙诙?。Forthefirstinstallation,theloosenessofthechainshouldbegiven4.3.5.5.Butchainloosenesswillincreasebecauseofthatthestretchfortheinitialrunningwhenthemachinerunningorthenormalstretch(wearing)afterlongtimerunningorotherreasons.Sometimetheloosenesswillreduce,soitshouldbeadjustedtimely.Thenormalloosenessshouldbethat:thereshouldbetwoorthreerollercolumnswhichareeasytoberotatedbyhands.(Refertodrawing16)Beforecheckingthechainlooseness,thebottlesinsideofbottlewashershoulddischarged,andthedetergentshouldbedrainedthroughvalves,meanwhile,rinsetheinside.Dismountenoughcarriers(atleast15rows),putonprotectiveclothingandprotectivegloves.ThechaincanbeapproachedthroughcleaningholeDuringinspectionprocess,thestaffofinternalandexternalmachinemustinsistuseclearandaccurategestureandlanguageinformation.Keepthescenequiet!Anynoiseinterferenceisnotallowed.Ensurethesafetyofpeopleandmachines.AdjustmentofbottledischargingAfterwashing,thebottlessentoutsidebybottledischargingdevice,andtofillerthroughbottleconveyor.Thebottledischargedevice(drawing17)consistsofbottledischargeguiderail,bottledischargeframe(bottlereceivingclaws),bracket(bottledischargingguiderail)andbottleconveyingtableetc.Whenthebottlereachessuitableposition,itwillslideoutsidefrompocket,receivedbybottlereceivingclaw,slowlydescendandputonthebracket.Thebracketpushesthebottleonthebottleconveyor.1.瓶導板2.瓶子3.瓶盒4.卸瓶扇形輪5.卸瓶導軌6.7.托架8.輸瓶鏈9.限位開關10.驅動凸輪11.12.故障復位驅動13.連接 14.張緊 15.張緊①bottleguideplate②bottle③bottlepocket④bottledischargesectorwheel⑤bottledischargeguiderail⑥bottlefingerreceiver⑦bracket⑧bottleconveyorchain⑨limitswitch⑩drivecam(11)bottledischargedrivingmechanism(12)malfunctionresetdrive(13)connectingplate(14)(15)tensionwheelDrivediagramforbottleoutfeeding（Thebottledischargedeviceshouldbeadjustedaccordingtothespecificationbottle,andtheadjustmentreferstodrawing17anddrawing18.Processofadjustmentasflws:Runthemachineandletthebottlepocket(drawing17-3)stopinthepositionshowedondrawing18-A.3）的傳動聯(lián)結。Loosenthelockingboltwhichonthedrivingwheel(drawing17-11),cutoffdrivingconnectionfordrivingwheelwithmaindrive(bottlepocket轉動驅動輪使圖十七-5-6-10-13Rotatedrivingwheeltomakeeachpartindrawing17-5-6-10-13move.Wheneachpartinthestateofreceivingbottleasdrawing11-1,lockthelockingboltofdrivingwheel11.4的軸端螺栓，使扇形輪的位置如圖十八-A當Adjusttheboltsintheendofsectorwheel4tomakethesectorwheelintheofdrawing18-A.Whenbottlediameterandheightisoversized,thesectorwheel4cankeepinnotrunningcondition,fixsectorwheel4onthebottledischargedirectionbydismountingtheflatkeyofdrivesprocketonshaftend,leftmaximumbottledischargespace.(Thefunctionwillonlybeprovidedwhenthereareb