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大型船廠供應(yīng)鏈管理系統(tǒng)之建置中華人民共和國(guó)造船暨輪機(jī)工程學(xué)刊第二十三卷第三期民國(guó)九十三年169
JournalofTaiwanSocietyofNavalArchitectsandMarineEngineers,Vol.23,No.3,pp.169-178,
___________________________________________________
Correspondingauthor()
THEESTABLISHMENTOFTHESUPPLYCHAIN
MANAGEMENTSYSTEMFORTHEBIG-SIZEDSHIPYARD
H.J.ShawW.TannandL.L.Chuang
DepartmentofSystemandNavalMechatronicEngineering,NationalChengKungUniversity,Taiwan,ROC
Keywords:E-commerce(EC),VirtualShipyard(VS),SupplierChainManagement(SCM)
核心詞:電子商業(yè),虛擬船廠,供應(yīng)鏈管理ABSTRACT摘要
Alongwiththerapiddevelopmentoftheinternet,thereisnoevenoneenterprisewhichisnotmakingE-businessasitsprimarydirectionandstrategy.Thebig-sizedshipyardutilizestheconstructionforthevirtualshipyard,withResearchandDesign(R&D)asthekernel,viaEnterpriseResourcePlanning(ERP)integratinginteriorresourcesintheshipyard,andthenthroughSupplyChainManagement(SCM)coordinatingtheup-anddown-streams'suppliers,thentostepforwardbusiness-to-business(B2B).Withinthebig-sizedshipyard'sproductionprocedure,theschedulingandqualityoftheoutfittingofteninfluencetheentireschedulingandconstructionoftheships.Thereforehowtosupplythetimely,appropriateandcorrectoutfitting,saveuscommunicationtimeandallowsustocooperatewiththesuppliers,andincreasetheefficiency,reducethecost,isthemostimportanttopic.ThispaperisdirectedtowardtheshipbuildingpropertytoplanthefunctionalitiesbasedonMSWindowsDNA-(DistributedinterNetArchitecture)architectureandtherelatedtechnologies,toestablishasetofSCMsystem.BythefriendlyinterfaceandXMLexchange,theinformationbetweentheshipyardandsupplierscanbeintegratedmuchtighter,toreachquickresponses,andthenimprovethecompetitivenessoftheshipyard.
隨著互聯(lián)網(wǎng)迅速發(fā)展,INTRODUCTION
Generallyspeaking,traditionalshipyardscouldbedividedintofourdepartments:business,design,manufacture,andmanagementdepartments.Duetotheirchaoticfunctionalities,itiseasytodigoutthemanagementdefectsinducingtheossifiedorganization,whichwillbearduoustosurviveinthecompetitivemarinemarket.
Accordingly,theconceptisproposedfromenterprisere-engineering,andthroughvirtualshipyard(VS)tore-planthemainfunctionalitiesfortraditionalshipyards.
ThesemainfunctionalitiesforVSinvolveERP,ResearchandDevelopment(R&D),Customerrelationshipmanagement(CRM),ProductDataManagement(PDM),andSCM(Fig.1).A"VirtualShipyard"isagroupconstructedonarealisticshipyardoforganizationsworkingonasingleprojectwithasigngoalwheretheheterogeneousmembersfunctionasasingleintegratedhomoge-
neousorganization.
Bytheintranettechnologyusersinrealisticshipyardcanrealtimeaccessandmodifytheproductioninformationstoredinthedatabaseatanytime&anywhere,sothattheworkingprogressandcommunicationwillbespeededupineachsingledepartment.
THEANALYSISOFSCMINVIRTUALSHIPYARD
Supplychainmanagement(Fig.2),istheactivemanagementofsupplychainactivitiestomaximizecustomervalueandachieveasustainablecompetitiveadvantage.ItrepresentsaconsciouseffortbythesupplychainfirmstodevelopandrunsupplychainsinthemostH.J.Shaw,W.TannandL.L.Chuang:TheEstablishmentoftheSupplyChainManagementSystemfortheBig-sizedShipyard170effective&efficientwayspossible.Supplychainactivitiescovereverythingfromproductdevelopment,sourcing,production,andlogistics,aswellastheinformationsystemsneededtocoordinatetheseactivities.
Owingtointernetcriteriaadoptedandwebprevalent,enterprisescommencechangingtheirused
waysandstrategiestodevelopEContheinternetandapplyittosharetheinformationwitheachother.Therequestforflexibleandrapidreactionsundertheglobalplanningandmanagementtrends,enterprisesmustevolvefrommanufacturingastheprincipaltointegratingSCMinformationera.Inthebig-sizedship-yard,thequantityanddeliverytimeofoutfittingveryofteninfluencetheentirebuildingqualitythatwastesthetimeofcommunicationandpursuingmaterials.Inthemarineindustryover70%ofthecostofthedeliveredproductisformaterialandequipment,especiallyifsubcontractorsareinvolved.
THEPRACTICESIN
SUPPLYCHAINMANAGEMENT
BasedonTaiwan'sindigenousmarineindustryaswellastheotherexperiencesavailabletothestudy,thepracticesaredividedintofourprimarysections,SupplyChainManagement(SCM)Strategy,SCMPlanning,Mechanisms,Systems.
ThisisasimplificationofthemodelinFig.3.Withineachofthosesectionsitstartswithabrief
descriptionofthetopicandthenprovidesresultsinformofspecificpractices.Thesesectionsdefinethepracticewithreferencetootherindustries(typicallyautomotive,aerospaceordefenseelectronics)andthendescribehowthemarineindustryappearstobeperforming.
1.SCMStrategy
SCMStrategyincludesallofthehigh-levelsupplychainrelatedactivitiesthecompanydoestoplanitsproductandbasicapproachtobusiness.Werecognizethatother,morespecificstrategicchoices
Fig.1Thevirtualshipyardoutline.
Fig.2Thesupplychainmanagementactive.
InternetExtranetSupplierCSBC
VirtualShipyard
Shid
CRMSCM
ERP
R&DPDM
Supplier
Supplier
Internet
Extranet
Ship-owner
Ship-owner
Ship-owner
JournalofTaiwanSocietyofNavalArchitectsandMarineEngineers,R.O.C.,Vol.23,No.3,171
Fig.3Summarizesthepracticesinthefoursections.haveamajoreffectonsupplychainmanagement-e.g.,thedecisiontoenteraspecificmarketwillaffectthenatureofthesupplychainneeded.Nonetheless,thosedecisionsarenotfocusedenoughonthesupplychainissuetomeritourattentionhere.Also,whilestrategycoversacertainamountofplanning(e.g.,strategicplanning),theplanningsection(below)coversonlythatplanningwhichspecificallypertainstosupplychainmanagement.
2.SCMPlanning
SCMPlanningrefersspecificallytothoseactivitiesthatareassociatedwithsupplychainmanagement.Itincludesthewholeprocessofplanninghowtorationalizemake-buydecisionsaswellasplanningrolesandresponsibilitiesforspecificactivitiesforbothcomponentsandservices.Inaddition,itincludesplanningthetypesofrelationshipsthecompanywantstohavewithitsvarioustypesofsuppliers.
3.Mechanisms
Mechanismsarespecificsupplychainmanagementpracticesthatareusedtoworkwithmembersofthesupplychain.Inotherwords,thesearethepracticesusedbytheshipyardstoimplementtheplans.Inthesubsequentsection,Systems,theinfrastructureneedstobeinplacetointegratewithsuppliers.
4.Systems
Whatiscall"systems"includesthebusinessprocesses,organization,culture,andtechnologyinboththecustomerandsupplierthatserveastheenvironment.
Someofthesearenoteasyifatallchangeable(nationalcultureisthebestexample);allarehardertochangethantheothernon-systems.
THESTUDYFORRELEVANT
SHIPBUILDINGSCM
Widevariationsinsupplychainmanagementphilosophiesandpracticesexistinboththeforeignanddomesticmarineindustries,asistrueofanyindustrysector.
RelationshipsbetweenUSshipyardsandmostoftheirsupplierstendtobesignificantlymorearmslengthandadversarialthanisthecaseinEurope.Experiencefromothersectors,particularlyautomotiveandaerospace,showsthatsuppliersaremuchmoreresponsivetotheneedsoftheircustomerswhencloserelationshipsexistandcommunicationisfrequentandopen.ThesourcingpracticesofsomeofUSshipyardshavetheeffectofmakingrelationswithmanysuppliersfarmoreadversarialthannecessary.
TheshipbuildingPartnersandSuppliers(SPARS)ConsortiummembershipincludestheshipbuildingoperationsatGeneralDynamics-Electricboats,BathIronWorks,NationalSteelandshipbuildingCompany(NASSCO),ToddPacificShipyard,NewportNewsShipbuilding,AvondaleShipbuildingandIngallsShipbuilding,LeadingUSShipbuildingindustrysupplier,
IBM,andAltarum.SPARSconsortiumisdevelopinganddeployingshipbuildingSupplyChain(SC)VirtualEnterprises(VEs)thatintegratetheshipbuildingsupplySCMStrategy
1.SupplierManagementasaStrategy2.SpecificGoalsforSupplierManagementSCMPlanning
1.CoreCompetencyAnalysis
2.IncreaseSupplier
Responsibilities&Tiering
3.OutsourcingRationalization
4.StrategicAlliance&LongTermAgreementsMechanisms
1.FrameAgreements
2.ConsolidatedPurchasing
3.CustomerSupplierTeams
4.IntegrationofSuppliers
5.LowestTotalCostSelection
6.SupplierContinuousImprovement
7.SupplierTraining
8.DevelopNewSuppliers
9.SupplierManagedInventory
10.TurnkeySuppliersSystems
1.IntegratedDataSystems
2.Integrationwith
3.CustomerPlanning&Scheduling
4.OrganizingforCoordination
5.CultureofTrust
H.J.Shaw,W.TannandL.L.Chuang:TheEstablishmentoftheSupplyChainManagementSystemfortheBig-sizedShipyard172chaincomposedofcustomers,partners,subcontractors,
andsuppliers.TheSPARSprojectisinnovativeinthemannerinwhichitfacilitatesandacceleratestheimplementationofshipbuildingsupplychainandvirtualenterprisesforUSshipyardsbyEstablishingshipyardsasvirtualshipyardgatewaysthatprovidenear-turnkeyshipbuildingbusinessprocesstotheirsupplychain,thusenablingproductteamstocost-effectivelyworkasintegratedunits,Providingasecureandeasy-touse,on-line,internetbasedsystemforlocatingandexchanginginformation(e.g.supplierinformation(qualificationsand
product)byprimecontractorinformation(solicitationandprocurement)bysuppliers),Providingaccurateandcost-effectivesharingofdesigninformationusingNSRP-sponsoredpartrepresentation,translation,andexchangetechnology,Buildingarobustandextensiblesystemtocaptureandapplybusinesspracticesandpoliciesinacomputableandenforceableform(Fig.4).
TheSPARSSupplyChainprojectprovidestheUSshipbuildingCommunitywithaninformationinfrastructurethatwillenableshipyardsandsupplierstoworktogetherasiftheywerepartofthesame"VirtualEnterprise."
TheJapaneseapproachissignificantlydifferentfromwhatisoccurringinEuropeandtheUS.Becauseoftheiralmost100%domesticsupplyandlongtermworkingrelationshipswiththeirsuppliers,JapaneseshipVirtualEnterpriseServerFig.4IntegratedShipbuildingSupplyChainVirtualEnterprise.buildershaveaverytraditional,buteffective,supplierrelationship.OnlynowastheJapaneseship-builderslookoutsideJapanforsuppliers,intheirquesttoremaincompetitivewithKorea,aretheylookingtowardtheneedtofocusonsupplychainmanagement.
ShipbuildinginTaiwanissomethingdifferentfromtheothercountries'.CSBCwithitsconstructioncompletedinJune1976istheonlyonebig-sizedpubliclyownedshipyardwhichcanaffordtobuildbid-sizedcommercialships,suchascontainers,bulkcarriers,etc.nowadays.Amonopolyofbuildingbid-sizedcommercialshipsisthefeatureoftheeconomiesofscaleinTaiwan'sshipbuildingmarket.Furthermore,duetotherestrictionofgovernment'srelevantprocurementlaw,theapplicationstrategyforSCisirresistiblymodulatedtoCSBC;thestrategyistobecomeacentralizedbuyer-directedbuy-sidemarketplace.
THEBOTTLENECKFORCSBS'S
DOWNSTREAMDATAFLOW
OverthepastseveralyearsCSBC'sproductivitywasobviouslylowerthanothernearbyAsiancountries'.Indeed,materialcostisoneofthemajorsourcesofthelackofinternationalcompetitivenesstoCSBC.Toconquerthispredicament,sinceNovember1997CSBChasinitiatedaseriesofresearchinganddevelopingwaysonhowtoreconstructtheentireworkflowthenimprovetheperformance,andevenattemptedtosetupitsownERPsystem.Inthissystemtheproductioninformationwithintheoutfittingmanagementsystemisanticipatedtobeabletohandleadvanceddesigningstageinwhichdesignandproductioncanaccessthesamedatabase.Forfindingthesolution,in,thesystemsetofSCMwasdevelopedtotransactwiththeupstreamlong-term
suppliers;meanwhileconcludingtheXMLDTDstandard,thesystemenabletodirectlyexchange
componentdataandaccesseachother'sdatabase,evenintegratethesuppliers'ERPsystem(Fig.5).
Fig.5Sharedsystemworkspace.
Supplier
Supplier
ShipyardVESERVER
AssociationofBusiness&TechnicalDataInShipyard-supplierbusinessprocess
Supportofstandardsbasedbusinessprocesses
transactionformatsviatheWEB
CollaborationToolsSecureWebServer
SSCCMM
EERRPP
LLoonngg--tteerrmm
SSuupppplliieerrss
LLoonngg--tteerrmm
SSuupppplliieerrss
ERP
Internet
CSBC
JournalofTaiwanSocietyofNavalArchitectsandMarineEngineers,R.O.C.,Vol.23,No.3,173
Fig.6SCMintheprocurementchain.
Procurementsoforders(POS)shouldbeoriginalfromathoroughbillofmaterial(BOM),withthebidsforthematerialsbeforeproductionstage;howeverinactualprocurementprocessmostofPOSareexecutedveryoftenearlierthanBOMgeneratedbecauseoftightscheduling.ThemajorportionofpresentmaterialoperationsinCSBC'sdesigndepartmentdependsonconstructiondataofsistershipsorotherforeignshipyards'builtshipsetc.toestimatetherequiredamountsofoutfittingandthentobethepracticalstatisticmaterialinformation.Becausetheestimationofthegreatamountsofoutfittingbypeopleisaminuteandcomplicatedwork,andtheproductioninformationfromtheupstreamdesigntodownstreamprocurementisnotintegratedyet,itusuallydirectlyimpactsthecountmanagementintheconstructionunit,andobstructstheachievedpercentageofscheduledprogress.
Theobjectivetoconstructabusiness-to-business(B2B)SCMsystemistoassistCSBCusingelectronicwaystotransferinefficientprocurement,inextricableprocessandunmethodicalsearchingintoahighperformanceelectronicprocuringprocess(Fig.6).Toimprovethetransmissionefficiencyofalteredinformationanddesigndrawingsinthetraditionaloutfittingsupplychain,thesystemisanticipatedtobemorecapableofcontroloftheschedulesandprogressofproductionofsuppliers,andenablethelong-termsupplierstocoordinatewiththeshipbuildingprogress,nottopostponetheproductionschedule.
SUPPORTINACCESSINGDATA
Viareconstructingtherationalizedandstandardizedworkprocess,tolettheoperationoftheproductioncontrolbeadvancedtowardthedesignstageisanticipated.
Toolsforsupportinaccessingdatahavetoenabledirectlyaccess3Dmodeling.DataintheTribonproductioninformationmodel(PIM)areaccessibleviatheDataExtractionfacilities[2],whichisabletoretrievespecificinformationfromoneorseveralobjectsbyspecifyingthetypeandnameofthemodelobjectandthewanteditemwithintheobject.Further,thedataextractedformproductionmodeldatabasegeneratedbydesigndepartmentcanbeintegratedwithSCMs,andspontaneouslyupdatetheproductioninformationinManagementInformationSystem(MIS).ComprisingtheDataExtractionobjects,VitesseisamajormoduleofTribonDeveloper'sToolkit,whichisusedbycustomerstodevelopadditionalfunctions,e.g.automationofmodelinganddraftingtasks,dataexchangeandsystemintegrationwithprojectdatamanagementsystemsonanenterpriselevel.TheextracteddataisdirectlyimportedintoSQLandOracledatabases,orthroughdatapost-processgeneratedesignatedreports.AfterthecomplicatedcustomizeddataextractionfromPIM,thepartialmaterialdatasourcingforPOScanbegenerated.However,thereisstilloneportionofmaterialdataalsoextractedfromPDMSbyProgrammingMacroLanguage,morecom-
monlycalledPML.
REQUIREMENTANALYSIS
1.DetailAnalysis
Detailanalysisistosearchandcollecttherelevantinformationofthissystemcarefully,andthentherealrequirementsforthissystemcanbeknownandgivencleardefinitions.Afterdetailanalysisit'seasytounderstandwhattherequirementsare,andfurtherconsiderthefeatureofshipbuilding'sSCM.
2.PreliminaryAnalysis
Bypreliminaryanalysistograspthepurposes,functionalities,limitconditions,mainrequestinformation,workflowetc.oftheentiresystem,thedescriptionsareasPOSAgreementcirculation
deliveryaccountspayablereceivingroutetorecipientBidinquiryannouncements/Quotation
SCMsystemAgreementOrders
H.J.Shaw,W.TannandL.L.Chuang:TheEstablishmentoftheSupplyChainManagementSystemfortheBig-sizedShipyard174follows:
Purpose:OfferingoutfittingwiththerightqualityandquantitythroughJIT(JustInTime),andsavingthetimetocommunicateandpursuematerials,promotingtheperformanceandreducingtheproductioncosts.
Functionality:Offeringaclearmanagementforcontracts,inventories,goodsreceived,queryinformation,andaccountsofsuppliersetc..Requirements:Viathesystemtoquerytheorderstatesandgoodsreceived,CSBCcanknowtheinformationofrelevantsuppliersandmaintaintheaccountinformation;supplierscancheckorderstatus,receivedgoods,accounts,andmaintaintheirowninformation.Bothcantransmitinformationmutually(Fig.7).Fig.7Thesystemarchitecture.
Fig.8Theunrolledsystemfunctionalities.
HTTP
ClientUsers:CSBC/SuppliersFire
WinASP,XML
ORACLEServerSQLServer
SupplierInterface
ReceivedRecord
DeliveryRecord
Long-termSuppliersqualityManagementInfoMaintenance
Long-termSuppliersInformation
Long-termSuppliersProductionPlanning&Progress
OrderRecord
StocksinLong-termSuppliersStocksinShipyard
Long-termSuppliersElectronicCatalog
PaymentdetailInfo.
Shipyard
Interface
Delayed
Shipment
Inquirement
Production
planning
requirement
Users'Info.
………
JournalofTaiwanSocietyofNavalArchitectsandMarineEngineers,R.O.C.,Vol.23,No.3,175
Conditions:TheSCMsystemneedstointegratewiththematerialandfinancesystemswithinCSBC'sERPsystem.Thenumberofshipbuildingsuppliersisenormous.Inthefirststage,choosingtenupstreamoutfittingsuppliers,eachsinglehasdifferentinformationcircumstances,forsatisfyingtheirrequirements,andhencethesystemmustofferseveraldifferentwaystotransmitinformation;therearethreedifferentoptions:WebForm,ExcelandXML,usedtouploadthedatabythesuppliers.
SYSTEMESTABLISHMENT
1.ArchitectureandSystemAnalysisIn1997,Microsoftprovidedathree-tierDNA-basedarchitectureastheconstructionofwebapplication.
ThesolutionarchitectureofferingfromtheDNAcansatisfytherequirementsforcollaborativecomputation,internet,intranetandE-commerceetc.,anddecreasetheentiredevelopmentfee.TheDNAarchitectureisbasedonscalabilityandbinaryobjectre-use.ThedesignofapplicationsusingDNAprovidesseamlessscalabilityfromasingleworkstationtoafullydistributedapplicationsnetworkofcomputersbymarkinguseofallthebinarycomponentsavailableonthemarket.ThemainSCMfunctionalitiesforCSBCandsuppliers'functionalitiesrespectivelyispresentedin(Fig.8).
2.SystemDesign
Thissystemisbasedontheinternetenvironment,usingWindowsDNAarchitecturetoconstructasystemsetofinternetapplication.Thepresentationservicetiercanbeusednotonlytobrowsetheoperationsystem,butalsotosupporttheXMLdataexchangeanddisplay.
UtilizingtheWebDAVandOfficeWebComponent(OWC),thedatacanalsobeuploadedbythispresentationtier.TheapplicationservicetierusestheASPtechnology,andbycallingupontheXMLDOMcomponentstoprocesstheXMLdocuments(Fig.9).ThedataservicetieraccessestheMicrosoftStructuredQueryLanguage(MSSQL)serverandOracledatabasebyActiveXDataObjects(ADO)andObjectLinkingandEmbeddingDataBase(OLEDB).Allservicesinthe
DNAkernelinvolve(Fig.10):
PresentationService:HTML(HyperTextMarkupLanguage),DHTML(DynamicHyperTextMarkupLanguage),Components,Scripting(VBscriptorJscript),andWin32API(Win32ApplicationInterface),whichhandletheGraphicsUserInterface(GUI).
ApplicationService:InternetInformationServer(IIS),MessageQueuing(MSMQ),MicrosoftTransactionServer(MTS),ComponentObjectModel(COM),ActiveServerPages(ASP),DistributedComponentObjectModel(DCOM)etc.,whichhandleallthebusinessobjectsandrules,andensuredataconsistencybeforecommittinganytransactiontotheserver.
DataService:ADO,OLEDB,OpenDatabaseConnectivity(ODBC),whichhandlethedataaccess.
WindowsDNAOffersanotherdegreeofscalability,andprovidesawaytodownsizeapplications.Allofthosecanpromotethedevelopmentspeedandintegrationability.Basedonthiskindofarchitecture,thedistributedapplicationsystembecomesmoreextensible,suitableandflexible.
3.UserInterfaceDesign
Developingauser-friendlyinterfacetohelpclientusersrapidlycompletetheirjobsisofthefirstmostimportance.Inaninternetenvironment,theuserinterfaceFig.9TheelementsinDOMtree.
Fig.10TheDNAarchitecture.
HTML/DHTML/JavaScript/CSSXML/XSL
IIS/ASP
XMLDOM
ActiveXDataObjects(ADO)
OLEDBProviderfor
SQLServer
OLEDBProviderfor
ORACLE
SQLServerORACLEDatabase
Presentation
Service
Application
Service
Data
Service
H.J.Shaw,W.TannandL.L.Chuang:TheEstablishmentoftheSupplyChainManagementSystemfortheBig-sizedShipyard176
isbasedonHTML,andusingDHTML,JavaScript,CascadingStyleSheets(CSS)technologiesetc.toenhancetheHTMLfunction.Theuserinterfacedesignprinciplesare:
Usinggraphsaslessaspossible;ifusingCSSandScript,itcandownloadthewebpagesfaster.
Asimplerdesignallowsausertofamiliarizehimwiththesystemrapidly.
Withtheattachmentdescriptiononeachfunctionalityportal,itallowsuserstomanipulatethefunctionsdirectly.
Thewholesystemusesaunifiedframe;eventhoughthefunctionsaredifferent,theprocessesandwaysofusearesimilar.Besides,JavaScriptandDHTMLareusedasmuchaspossibly.Notonlydothoseenhancetheinteractionsbetweenusersandinterfaces,butalsodistributeworksrunningontheclientreducingserverload.
4.DatabaseDesign
BothSQLandOracleserversarerelationaldatabase.Inthispaper,MSSQLserverdatabaseisadoptedforresearching,whichhastointegratetheOracledatabasenowusedbyCSBC.Generally,thedesignforrelationaltablesmustpassthroughthreenormalizedstagestoachievefielduniqueness,primarykey,functiondependence,andfieldindependence,allofthoseenablingthecharacteristicsofthefieldsinvolvingsufficient,clear,anddefinitedata,whichcanavoidthesamedatarestored,economizeonstoragespaceandpreventtheinconsistencyofdata.
5.CommonLibraryEstablishment
Eachsingleprogramoragenthasitsowntasks.Butsubdividingthem,manyofthemhavethesamefunctions.Asstatedinthepreviousparagraph,separatingthecommonfunctionswhicharecalleduponbyotherprogramsmorethanonetime,thentobecomethecommonlibraries,whilesomeprogramsneedtousethecommonlibraries,theycouldbeinserted.SSI(ServerSideInclude)isincludedintothefunctions.Anexplanationis:
Bythisway,somanybenefitscanbeachievedwhichwilleasethedownsizingofhundredsoflinesforprogramsintoseverallines,thusminimizingtheerrorrateandmakingeachoftheprogramssimilar.Thesecommonlibrariescanbeexecutedrepeatedlywithoutthepossibilitiesforhumanerrors.Thisintotalefficiencyhasasignificantimpactonthetimeneededfordesign;main-
tenanceandmodificationswillbemorefavorabletoo.
Fig.11Theoverviewtoon-lineCSBCSCMsystem.
CSBCB2BSCMsystem
ContractManage.
GoodsreceivedOperation
StockOperation
SupplierInfo.
Inquiring
Paymentinquiring
SystemManage.
ContractManage.
GoodsreceivedOperation
StockOperation
SupplierInfo.
Inquiring
Paymentinquiring
JournalofTaiwanSocietyofNavalArchitectsandMarineEngineers,R.O.C.,Vol.23,No.3,177
Fig.12Theweb-basedSCMs.
THEOUTLINEOFCSBCSCMSYSTEM
Severalsub-systemsarecomprisedwithintheSCMsystem(Fig.11).ThecurrentSCMsystemisforshipyardsandtheidentifiedvalidlong-termsuppliers:onlythesetwodifferentkindsofidentificationsareallowedtologinsofar.OnthelefttreestructurepartinFig.12includingseveralfunctionalities,theITorprocurementdepartmenthaveindividualauthoritiestoexecutethem.AXMLdocumentcanbealsodownloadedforeachoneprocurementorderandthecontent/valuecanbestoredintoSQLandORACLEdatabaseafterbeingparsed.TheXMLDTDisalsoplannedtobeasynchronizedoperationwithProductDataManagement(PDM)information,whichcontainsvendor,productandconsultantinformation,technologyandindustryresearch,whitepapers,casestudies,userforums,newsupdates,newsgroups,conferences,andseminarannouncements.
CONCLUSIONSAND
RECOMMENDATIONS
Thelaunchedthree-yearSCMsystemhassustainedserioustestsandnon-stopmodifiedforthepracticalneed,asaconsequenceofsupportingtimely,appropriateandcorrectoutfittingfortheshipyard,whichletstheshipyardsatisfyship-owners'requirementswithgoodqualityasfastaspossible.Furthermore,somefunctionalitiesareplannedtodevelopsuchassuppliergrading,electronicprocurementandsoon.Substantialprogresstowardreducingmaterialcostsandimprovingdeliverytimedependsonadeeperintegrationoftheshipyardandsuppliers'internalprocessesintotheproductionsystemoftheshipyardForprovidinggraduallymatureSCMswitheachblock'sconstructiondate,areliablesystemautomaticallygeneratingblockstructureschedulingtoofferthedatenaturallyemerges.Throughaseriesofcollaborativeintegrationsforexistinganddevelopingsystems,involvingtheKnowledgeManagementsystem,MicrosoftProject,blockstructurescheduling,andSCMsetc.,acompletefunctionality'sE-Commercesystemisprogressivelyaccomplished.
UndertheVSconstruction,thispaperdiscussesthefunctionalitiesofthesupplychainsystem,whichweactuallyestablishcompletely.Theachievementsarethataimingatthefeatureofshipbuildingtoplanthefunctionalities,anduserelevanttechnologiestoestablishasetofB2BE-commercesupplychainmanagementsystem,whichimprovestheinformationtransmissionwayofthetraditionaloutfittingsupplychain,andmakesthesuppliersabletoofferoutfittingontime,rightquantityandqualitytodramaticallyreducethetimetocommunicateandpursuematerials.
BecausethecurrentprocessforpurchaseordersissocomplicatedthatCSBCisnotreadytooperatetheseordersontheinternetyet.Theprocessneedstobeadjustedtob
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