【案例】廣晉智慧工廠-即時(shí)化決策系統(tǒng)

戰(zhàn)情系統(tǒng)簡(jiǎn)介數(shù)位化轉(zhuǎn)型生産計(jì)劃OPERATIONSPAGE:3數(shù)據(jù)分析設(shè)備訊息KJSOFTCOMPANYLIMITED方案工業(yè)工業(yè)成4.04.0發(fā)生什麼事核心IT系統(tǒng)互聯(lián)並為什麼發(fā)生可視化哪些事要發(fā)生邁向工業(yè)4.0準(zhǔn)備好準(zhǔn)備好發(fā)展路徑數(shù)據(jù)無(wú)法即時(shí)獲取PAGE:5資料梳理KJSOFTCOMPANYLIMITED資資料來(lái)源系統(tǒng)PAGE:6KJSOFTPAGE:6生産管理需求→品質(zhì)訊息巢整生産資訊整合→庫(kù)存物料查詢→即時(shí)耗用量整生産績(jī)效整合→生産績(jī)效量整→能耗巢整PAGE:8KJSOFTCOMPANYLIMITED決策層現(xiàn)場(chǎng)層生産計(jì)劃工單執(zhí)行關(guān)鍵指標(biāo)生産管理生産監(jiān)控生産執(zhí)行物料耗用營(yíng)運(yùn)績(jī)效生産達(dá)成品質(zhì)記録上位戰(zhàn)情室産線中控室PAGE:1PAGE:11即時(shí)資料回饋輔助提昇管理人員反應(yīng)速度與決策KJSOFTCOMPANYLIMITED□生産□停機(jī)6,000二2,000-0O定色969%定型0%OEE效率染色型染色縮練0%25%m75%2%定色%定型縮練%定染色型4,0002,000水氣PAGE:12PAGE:13KJSOFTCOMPANYLIMPAGE:13生産監(jiān)控生産監(jiān)控看板■目標(biāo)OEE□實(shí)際OEE設(shè)備産出1004,00設(shè)備C設(shè)備A設(shè)備B設(shè)備CD部門(mén)B閉數(shù)量7414741486%73%81%86%73%81%20162017201820192020當(dāng)月耗用量當(dāng)月耗用量耗用量耗用比例耗用量中央空調(diào)◆定型+染色◆鍋爐+生産用水■中央空洞■定型+染色■銅墻+生在用水育驗(yàn)室■造Kwh600000PAGE:15KJSOFTCOMPANYLIMITED設(shè)備監(jiān)控ACoolerl01Apump_01Bpump_01BFan_01P20210820-6P20210820-7P20210820-10P202977%ACooler02Apump_02Bpumpi02BFan02P202108320-10P20210820-669P20210820-2592%AC6oler_03Apump.03Bpump03BFan03P20210820-9P20210820-9P20210820-3P20210820-6485946ACooler_04Mou04Bpump04BFan_04P20210820-5P20210820-7P20210820-199P20210820=149%63%Apump_05P20210820-5Bpump_05P20210820-35533%BFan_05P20210820-5KJSOFTCOMPANYLIMITED報(bào)工統(tǒng)計(jì)工工#需63人3=e工工#需63人3=e只始日2720012動(dòng)變目20201228報(bào)工統(tǒng)計(jì)看板工trt加工江得3208-下=24:12Xmt,12302029-1下十912022s:K22022122000A1212020-12-112022110470-m752020-11-04下2222:4000022242:12020-11-022202212110042020-12-1120271154910X3289-114929:40123.2PAGE:17=設(shè)借座量-43:9776=操作工産量70006000A001A001■03A12140003000A219A218A218A1301000A120測(cè)試梅-43聯(lián)量-32聯(lián)限-21聯(lián)題-33聯(lián)章-537000600050004000300020001000各産品別産量000025000-01000125568201PAGE:18KJSOFTCOMPANYLIMPAGE:18本日生産看板工單號(hào)線別料號(hào)工單數(shù)量完工數(shù)量達(dá)成率20210824-00001A0120210824-000022A0120210824-000033A022021082