標(biāo)準(zhǔn)解讀

GB/T 44361-2024是一項針對工業(yè)車輛制定的檢查與維護(hù)規(guī)范。該標(biāo)準(zhǔn)詳細(xì)規(guī)定了工業(yè)車輛在使用過程中應(yīng)遵循的檢查流程、維護(hù)要求及安全準(zhǔn)則,旨在確保工業(yè)車輛的安全性、可靠性和高效運(yùn)行,延長車輛使用壽命,同時降低故障率和事故風(fēng)險。

標(biāo)準(zhǔn)內(nèi)容覆蓋以下幾個關(guān)鍵方面:

  1. 適用范圍:明確了本標(biāo)準(zhǔn)適用于各類工業(yè)車輛,包括但不限于叉車、牽引車、堆垛車等,無論其驅(qū)動方式(電動、內(nèi)燃機(jī)或其他)如何。

  2. 術(shù)語與定義:對涉及的專業(yè)術(shù)語進(jìn)行了解釋和界定,確保標(biāo)準(zhǔn)執(zhí)行過程中的語言統(tǒng)一和理解準(zhǔn)確。

  3. 檢查周期:規(guī)定了不同類型的檢查頻率,如日常檢查、定期檢查(周檢、月檢、年檢)及特殊條件下的額外檢查要求,以及時發(fā)現(xiàn)并處理潛在問題。

  4. 檢查內(nèi)容:詳細(xì)列出了檢查項目,涵蓋車輛的機(jī)械結(jié)構(gòu)(如車架、升降系統(tǒng)、轉(zhuǎn)向系統(tǒng))、電氣系統(tǒng)、液壓系統(tǒng)、制動系統(tǒng)、輪胎、警示裝置及操作控制系統(tǒng)等關(guān)鍵部件的狀況與性能。

  5. 維護(hù)作業(yè):提供了維護(hù)工作的具體指導(dǎo),包括清潔、潤滑、緊固、調(diào)整、更換磨損件等,以及維護(hù)記錄的保存要求,確保維護(hù)活動有據(jù)可依、有跡可循。

  6. 安全要求:強(qiáng)調(diào)了在檢查與維護(hù)過程中必須遵守的安全措施,如斷電/停機(jī)操作、鎖定掛牌、個人防護(hù)裝備的使用等,以防止安全事故的發(fā)生。

  7. 培訓(xùn)與資質(zhì):指出從事工業(yè)車輛檢查與維護(hù)的人員應(yīng)具備相應(yīng)的專業(yè)知識與技能,并接受定期培訓(xùn),確保其能正確執(zhí)行標(biāo)準(zhǔn)規(guī)定的各項任務(wù)。

  8. 故障處理與記錄:要求對檢查中發(fā)現(xiàn)的問題進(jìn)行及時處理,并記錄所有檢查、維護(hù)及故障修復(fù)的詳細(xì)信息,為后續(xù)跟蹤和分析提供數(shù)據(jù)支持。

  9. 性能評估與改進(jìn):提倡根據(jù)檢查與維護(hù)記錄,定期評估車輛的運(yùn)行狀態(tài)及維護(hù)效果,不斷優(yōu)化維護(hù)計劃,提升管理效率。


如需獲取更多詳盡信息,請直接參考下方經(jīng)官方授權(quán)發(fā)布的權(quán)威標(biāo)準(zhǔn)文檔。

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文檔簡介

ICS

53.060

CCS

J83

中華人民共和國國家標(biāo)準(zhǔn)

GB/T44361—2024

工業(yè)車輛檢查與維護(hù)規(guī)范

Industrialtrucks—Specificationofinspectionandmaintenance

2024-08-23發(fā)布2025-03-01實施

國家市場監(jiān)督管理總局發(fā)布

國家標(biāo)準(zhǔn)化管理委員會

GB/T44361—2024

目次

前言

·····································································································

1

范圍

··································································································

1

2

規(guī)范性引用文件

······················································································

1

3

術(shù)語和定義

···························································································

1

4

總體要求

······························································································

2

5

檢查

··································································································

2

5.1

日常檢查

·························································································

2

5.2

定期檢查

·························································································

2

5.3

檢查方法

·························································································

2

5.4

檢查記錄及檢查問題反饋單

·····································································

3

6

維護(hù)

··································································································

3

6.1

計劃性維護(hù)

······················································································

3

6.2

非計劃性維護(hù)

····················································································

3

6.3

維護(hù)結(jié)果驗證

····················································································

3

6.4

維護(hù)記錄

·························································································

3

7

檢查與維護(hù)的安全預(yù)防措施

··········································································

4

附錄A(規(guī)范性)檢查項目、方法、內(nèi)容及要求

·····················································

5

附錄B(資料性)檢查問題反饋單

··································································

19

附錄C(資料性)維護(hù)記錄

··········································································

20

參考文獻(xiàn)

································································································

21

表A.1內(nèi)燃車輛檢查表

·················································································

5

表A.2電動車輛檢查表

················································································

12

表B.1檢查問題反饋單

················································································

19

表C.1維護(hù)記錄

·······················································································

20

GB/T44361—2024

前言

本文件按照GB/T1.1—2020《標(biāo)準(zhǔn)化工作導(dǎo)則第1部分:標(biāo)準(zhǔn)化文件的結(jié)構(gòu)和起草規(guī)則》的規(guī)

定起草。

請注意本文件的某些內(nèi)容可能涉及專利。本文件的發(fā)布機(jī)構(gòu)不承擔(dān)識別專利的責(zé)任。

本文件由中國機(jī)械工業(yè)聯(lián)合會提出。

本文件由全國工業(yè)車輛標(biāo)準(zhǔn)化技術(shù)委員會(SAC/TC332)歸口。

本文件起草單位:北京起重運(yùn)輸機(jī)械設(shè)計研究院有限公司、安徽合力股份有限公司、林德(中國)

叉車有限公司、諾力智能裝備股份有限公司、杭叉集團(tuán)股份有限公司、寧波如意股份有限公司、北京科

正平工程技術(shù)檢測研究院有限公司、柳州柳工叉車有限公司、三一機(jī)器人科技有限公司、科朗設(shè)備

(蘇州)有限公司、太原科技大學(xué)。

本文件主要起草人:畢勝、趙春暉、倪景忠、張金俠、柯家昌、馮平、汪俊豪、傅敏、王軍、

劉清榕、李紅雨、蔣華、謝剛。

GB/T44361—2024

工業(yè)車輛檢查與維護(hù)規(guī)范

1范圍

本文件規(guī)定了工業(yè)車輛在使用過程中進(jìn)行的檢查與維護(hù)方面的基本要求,描述了對應(yīng)的試驗方法。

本文件適用于GB/T6104.1所定義的平衡重式叉車、前移式叉車、側(cè)面式叉車、插腿式叉車、托盤

堆垛車和三向堆垛式叉車。其他類型的工業(yè)車輛參照使用。

2規(guī)范性引用文件

下列文件中的內(nèi)容通過文中的規(guī)范性引用而構(gòu)成本文件必不可少的條款。其中,注日期的引用文

件,僅該日期對應(yīng)的版本適用于本文件;不注日期的引用文件,其最新版本(包括所有的修改單)適用

于本文件。

GB/T18849機(jī)動工業(yè)車輛制動器性能和零件強(qiáng)度

GB/T27544工業(yè)車輛電氣要求

GB/T36507—2023工業(yè)車輛使用、操作與維護(hù)安全規(guī)范

3術(shù)語和定義

下列術(shù)語和定義適用于本文件。

3.1

檢查inspection

為確定工業(yè)車輛狀態(tài)是否正常而進(jìn)行的活動。

注:檢查分為日常檢查和定期檢查。

3.2

日常檢查dailyinspection

每個工作班次開始作業(yè)前進(jìn)行的檢查。

3.3

定期檢查periodicinspection

對使用中的工業(yè)車輛,按照規(guī)定的周期進(jìn)行的檢查。

3.4

維護(hù)maintenance

為使工業(yè)車輛保持或恢復(fù)到執(zhí)行其規(guī)定功能和安全狀態(tài)所進(jìn)行的活動。

注:維護(hù)分為計劃性維護(hù)和非計劃性維護(hù)。維護(hù)工作包括保養(yǎng)和維修。

3.5

保養(yǎng)preventingmaintenance

為保證工業(yè)車輛正常及安全運(yùn)行,按計

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