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as/nzs 60745.2.4:2009as/nzs 60745.2.4:2009iec 60745-2-4 ed 2.1, idtaustralian/new zealand standardhand-held motor-operated electric toolssafetypart 2.4: particular requirements for sanders and polishers other than disk typethe standard is downloaded from standard sharingas/nzs 60745.2.4:2009this joint australian/new zealand standard was prepared by joint technical committee el-002, safety of household and similar electrical appliances and small power transformers. it was approved on behalf of the council of standards australia on 17 march 2009 and on behalf of the council of standards new zealand on 13 march 2009.this standard was published on 29 may 2009.the following are represented on committee el-002:australian industry groupaustralian retailers associationbusiness new zealandconsumer electronic suppliers association, australiaconsumers federation of australiaelectrical regulatory authorities, australia electrical compliance testing association electrical consultantsengineers australiaassociation of certification bodiesministry of consumer affairs, new zealandnew zealand electric fence energizer manufacturers standards groupkeeping standards up-to-datestandards are living documents which reflect progress in science, technology and systems. to maintain their currency, all standards are periodically reviewed, and new editions are published. between editions, amendments may be issued. standards may also be withdrawn. it is important that readers assure themselves they are using a current standard, which should include any amendments which may have been published since the standard was purchased.detailed information about joint australian/new zealand standards can be found by visiting the standards web shop at .au or standards new zealand web site at www.standards.co.nz and looking up the relevant standard in the on-line catalogue.alternatively, both organizations publish an annual printed catalogue with full details of all current standards. for more frequent listings or notification of revisions, amendments and withdrawals, standards australia and standards new zealand offer a number of update options. for information about these services, users should contact their respective national standards organization.we also welcome suggestions for improvement in our standards, and especially encourage readers to notify us immediately of any apparent inaccuracies or ambiguities. please address your comments to the chief executive of either standards australia or standards new zealand at the address shown on the back cover.this standard was issued in draft form for comment as dr 08987.as/nzs 60745.2.4:2009australian/new zealand standardhand-held motor-operated electric toolssafetypart 2.4: particular requirements for sanders and polishers other than disk typeoriginated in australia as as c1601959. previous edition as/nzs 3160:1996.jointly revised and redesignated, in part, as as/nzs 60745.2.4:2003. jointly revised and redesignated as as/nzs 60745.2.4:2009.copyright standards australia/standards new zealandall rights are reserved. no part of this work may be reproduced or copied in any form or by any means, electronic or mechanical, including photocopying, without the written permission of the publisher.jointly published by standards australia, gpo box 476, sydney, nsw 2001 and standardsnew zealand, private bag 2439, wellington 6020isbn 0 7337 9104 23the standard is downloaded from standard sharingcontentsforeword.41scope .62normative references .63terms and definitions .64general requirements .75general conditions for the tests .76void .77classification .78marking and instructions .79protection against access to live parts .710 starting .711 input and current .812 heating .813 leakage current .814 moisture resistance .815 electric strength .816 overload protection of transformers and associated circuits .817 endurance .818 abnormal operation .819 mechanical hazards .820 mechanical strength .821 construction .922 internal wiring.923 components .924 supply connection and external flexible cords .925 terminals for external conductors .926 provision for earthing.927 screws and connections .928 creepage distances, clearances and distances through insulation .929 resistance to heat, fire and tracking .930 resistance to rusting . 1031 radiation, toxicity and similar hazards . 10annexes . 11annex k (normative) battery tools and battery packs . 11annex l (normative) battery tools and battery packs provided with mains connectionor non-isolated sources . 12annex zz (informative) variations to iec 60745-2-4 ed 2.1 for application in australiaand new zealand . 13bibliography . 145the standard is downloaded from standard sharingaustralia/new zealand standardhand-held motor-operated electric tools safety part 2.4: particular requirements for sanders and polishers other than disk typeforewordthis standard was prepared by the joint standards australia/standards new zealand committee el-002 - safety of household and similar electrical appliances and small power transformers to supersede as/nzs 60745.2.4:2003, hand-held motor-operated electric tools safety part 2.4: particular requirements for sanders and polishers other than disk type, two years from publication. during this period it is anticipated that regulatory authorities will approve sanders and polishers other than disk type to either standard.the objective of this standard is to provide manufacturers, designers, regulatory authorities, testing laboratories and similar organizations with safety requirements designed to give the user protection against hazards that might occur during normal operation and abnormal operation of the tool and which may be used as the basis for approval for sale or for connection to the electricity supply mains in australia and new zealand.this standard is an adoption with national modifications and contains the full text of the second edition of iec 60745-2-4, hand-held motor-operated electric tools safety part 2.4: particular requirements for sanders and polishers other than disk type, including its amendment 1 (2008) and has been varied as indicated to take account of australian and new zealand conditions.this part is to be used in conjunction with as/nzs 60745.1:2009 and its amendments. the parts 2 contain clauses to supplement or modify the corresponding clauses in this part to provide the relevant requirements for each type of tool.note 1 the following print types are used: requirements: in roman type; test specifications: in italic type; notes: in small roman type.the numbering of clauses, subclauses, notes, tables, figures and annexes follows that of iec 60745-2-4 ed 2.1. to allow for the introduction of additional material by the iec, the numbers 101 to 300 have been reserved. to allow for additional material to be introduced by australia and new zealand, the numbers 301 to 400 are used to number further clauses, subclauses, notes, tables and figures in part 1. the numbers 401 to 500 are used to number further clauses, subclauses, notes, tables and figures in this part 2. additional annexes are lettered za, zb and so onthis scheme has been introduced to reduce the likelihood of the iec and australia and newzealand using the same identifier for different purposes.the use of the word void indicates that the iec text is not used in australia or new zealand. the use of this word also avoids the need to renumber, clauses, notes, tables and figure if an earlier clause, note, table or figure is not used.as this standard is reproduced from an international standard, the following applies:(a)its number does not appear on each page of text and its identity is shown on the cover and title page only.(b)in the source text this international standard should read this australian/new zealandstandard.(c)a full point substitutes for a comma when referring to a decimal marker.variations to iec 60745-2-4 ed 2.1 are indicated at the appropriate places throughout this standard. strikethrough (example) identifies iec tables, figures and passages of text which, for the purposes of this australian/new zealand standard are deleted. where australian/new zealand tables, figures or passages of text are added, each is set in its proper place and identified by shading (example). added figures are not themselves shaded, but are identified by a shaded border.variations made to iec 60745-2-4 ed 2.1 form the new zealand variations for the purposes of the iecee scheme for recognition of testing to standards for safety of electrical equipment (the cb scheme). these variations have been incorporated in the body of the standard. they are listed in annex zz for easy reference.the essential safety requirements in as/nzs 3820 that could be applicable to sanders and polishers other than disk type are covered by this standard.9the standard is downloaded from standard sharingstandards australia/standards new zealandhand-held motor-operated electric tools safety part 2.4: particular requirements for sanders and polishers other than disk type1scopethis clause of part 1 is applicable, except as follows:addition:this standard applies to sanders and polishers with the exception of all types of disc-type tools, which are covered by iec 60745-2-3.tools covered by this standard include but are not limited to belt sanders, reciprocating sanders or polishers, orbital sanders or polishers, and random orbit sanders or polishers.2normative referencesthis clause of part 1 is applicable.3terms and definitionsthis clause of part 1 is applicable, except as follows:additional definitions:3.101sandertool intended to remove surface material using an abrasive medium3.102polishertool equipped with a disk or pad intended for polishing3.103belt sandersander equipped with an endless abrasive belt10 startingthis clause of part 1 is applicable.copyright3.104orbital sander or polisher (oscillating sander or polisher)sander or polisher equipped with a plate, which performs an orbital oscillating motion parallel to the work surface3.105random orbit sander or polishersander or polisher equipped with a plate positioned eccentrically on the driving spindle which can rotate freely around its axis parallel to the work surface3.106reciprocating sander or polishersander or polisher equipped with a plate which performs a reciprocating motion parallel to the work surface4general requirementsthis clause of part 1 is applicable.5general conditions for the teststhis clause of part 1 is applicable.6void7classificationthis clause of part 1 is applicable.8marking and instructionsthis clause of part 1 is applicable, except as follows:8.1additionfor belt sanders, the direction of rotation of the belt shall be indicated on the tool by an arrow, raised or sunk, or by any other means no less visible and indelible.addition:hold power tool by insulated gripping surfaces, because the belt may contact its own cord. cutting a live wire may make exposed metal parts of the power tool live and could give the operator an electric shock.note the above safety warning applies only to belt sanders and may be omitted for other types of sanders.9protection against access to live partsthis clause of part 1 is applicable.the standard is downloaded from standard sharing11 input and currentthis clause of part 1 is applicable.12 heatingthis clause of part 1 is applicable.13 leakage currentthis clause of part 1 is applicable.14 moisture resistancethis clause of part 1 is applicable.15 electric strengththis clause of part 1 is applicable.16 overload protection of transformers and associated circuitsthis clause of part 1 is applicable.17 endurancethis clause of part 1 is applicable, except as follows:17.2replacement of the fifth paragraph, except for belt sanders:orbital sanders and polishers, random orbit sanders and polishers, and reciprocating sanders and polishers are operated while the platen, fitted with abrasive paper in reverse position or a polishing bonnet as applicable, is resting under the weight of the sander or polisher on a steel plate. the abrasive paper should be replaced as required to avoid direct contact between platen and steel plate. these tools are only tested in the upright position where the platen is horizontal.18 abnormal operationthis clause of part 1 is applicable.19 mechanical hazardsthis clause of part 1 is applicable.20 mechanical strengththis clause of part 1 is applicable, except as follows:20.5replacement of the first paragraph:belt sanders are likely to cut their own cord; therefore, handles and grasping surfaces, as specified in the instruction manual in accordance with 8.12.2 b), shall have adequate mechanical strength in order to provide insulation between the grasping area and the output shaft.21 constructionthis clause of part 1 is applicable, except as follows:21.32replacement of the first paragraph:belt sanders are likely to cut their own cord; therefore, handles and grasping surfaces, as specified in the instruction manual in accordance with 8.12.2 b), shall be formed of insulating material or, when of metal, shall be either adequately covered by insulating material or their accessible p
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