ACR選擇性涂覆機PPT課件

1、1,Presentation,KEENTEC DESIGNED,ACR 選擇性涂覆機,聯(lián)系電話先生 ,2,Advanced Coating Robotics Ltd,MACCS Multi Axis Conformal Coating System,3,ACR - 全球解決方案ACR - Global Solutions,ACR是SCH服務公司和SMS自動化公司共同設(shè)立的合資公司 ACR was formed as a joint venture company between SCH Services Ltd and SMS Automation Ltd ACR本公

2、司成立于2009年，目的是給有需要的客戶度身定制自動化涂覆解決方案 Formed in 2009 the objective was to supply automated conformal coating solutions with customisation where required SCH在保形鍍膜應用方面(比如涂覆材料、涂覆設(shè)備、涂覆服務、解決問題以及技術(shù)支援等)具有20多年的經(jīng)驗了。 SCH has 20 years in conformal coating applications including materials, equipment, coating servic

3、e, troubleshooting & technical support SMS在自動化技術(shù)設(shè)計和生產(chǎn)標準以及設(shè)備定制方面擁有25年的經(jīng)驗了，供應鏈中包括通用電氣-發(fā)那科、羅克韋爾、三菱以及Animatics等。 SMS has 25 years in automation technology designing and building standard and custom machines with suppliers such as GE-Fanuc, Rockwell, Mistubishi and Animatics,4,MACCS 400-整機,基于20多年的涂覆材料的了解

4、，提供先進的機器人自動化設(shè)備 Offers advanced robotic automation with a complete understanding of conformal coating materials 先進的自動化工業(yè)設(shè)計，可靠的設(shè)備性能 Gives highly reliable performance as a state of the art automation industrial design,5,MACCS 400-整機視頻,6,MACCS 400-工程設(shè)計,先進的H形框架設(shè)計，鋼材加強輸送帶，XYZ軸伺服馬達全方位控制 Advanced H frame de

5、sign with steel reinforced belt and full XYZ servo motor control 快速的重復動作可以達到1米/秒 Gives fast repeatable movements up to 1m/s 維修保養(yǎng)非常簡單 Means maintenance is extremely easy to maintain. 位置重復的準確度高達25um (0.001”) Ultimate control on positioning with repeatability of 25um (0.001”,7,MACCS 400-工程設(shè)計,我們使用葆德、霍尼韋

6、爾以及歐姆龍等公司的高質(zhì)量運動控制零部件 Uses high quality motion control components including Baldor, Honeywell and Omron. 容易到達生產(chǎn)系統(tǒng)的各個位置 Easy access to all positions within the cell system. 通過安裝在機器前面的控制板可以實現(xiàn)各種電子控制 Full access to all electronics via the control panel positioned at the front of machine,8,MACCS 400-閥,我們擁

7、有流體的霧化噴涂、非霧化噴涂以及液體點膠等涂覆閥可供選用 Valve options for atomised spraying, non- atomised spraying and liquid dispensing of conformal coating and fluids. 我們還供應直接安裝到機器上去的模塊化涂覆閥(含一個或兩個閥)，每個閥都有獨立的360度旋轉(zhuǎn)和20度傾斜功能 Modular options allow for one or two valves to be fitted to the machine each with independent 360 degr

8、ee rotation and twenty degree tilt,9,MACCS 400-非霧化閥,通過壓力來產(chǎn)生扇形的霧流 Fan spray pattern created through pressure only. 適合高速噴霧，一般能夠達到400mm/秒 High speed application typically 400 mm/s. 因為是非霧化鍍膜，所以邊緣的控制非常準確(0.75mm) Edge definition extremely good (0.75mm) due to the non-atomised pattern. 扇形霧流可以按照微米級的精度進行調(diào)整 M

9、icrometer adjustment of the fan pattern. 非常適合油性和低黏度的鍍膜材料 Ideal for solvent based and low viscosity coatings,10,通過壓力和空氣霧化兩個因素來產(chǎn)生圓形的霧流 Circular spray pattern created through pressure and air atomisation in combination. 各種黏度的涂料都可以在霧化后進行噴涂 Allows all viscosities of coatings to be atomised sprayed. 非常適合U

10、V固化涂料、硅膠保形涂料、100%固體材料以及高黏度材料 Perfect for UV cure coatings , silicone conformal coatings, 100% solids and high viscosity materials,MACCS 400-霧化閥,11,對于很細致的零件都可以實現(xiàn)非常準確的點膠動作 Extremely accurate dispensing of coating for detail work. 適合各種黏度的涂料進行點膠 Allows all viscosities of coatings to be dispensed. 可以應用圍壩

11、填充技術(shù)，從而避免使用毛細管方法時過多涂料進入零件的問題 Can use the dam and fill technique to avoid excess coating entering technically challenging components via capillary,MACCS 400-點膠閥,12,提供的平臺可以對多個閥進行專門的設(shè)置和整合 Adaptable platform for custom configurations and integration of alternative valve systems: 可以裝入各種閥(比如非霧化閥、點膠閥、霧化閥、隔

12、膜閥、阿基米德閥等) Alternative valves (non-atomised, dispense, atomised, diaphragm, archimedes 既適合離線，也適合連續(xù)生產(chǎn) Batch or inline 同一套系統(tǒng)可以使用多種材料 Multiple coating material set up for same system,MACCS 400-模塊化,13,更加容易進行選擇性涂覆編程 Designed to make selective coating programming easier 具有基本的命令，可以直觀地進行編程，并立即應用于線路板涂覆 Intui

13、tive to program with basic commands allowing access to coating PCBs immediately 必要時，允許主管級人員全面控制工藝流程 Supervisor level allows full command of the process if required,MACCS 400-軟件,14,輕松地移動線路板上面閥的位置就可以實現(xiàn)編程 Programmed through easy movement and positioning of valve on PCB 可以使用鍵盤、操縱桿或者軟件來控制系統(tǒng) Use keyboard,

14、 joystick or software to control system 用簡單易懂的語言寫就屏幕上的程序 Program written into screen in easily understandable language 可以利用編程鏡頭幫助進行難進區(qū)域的編程 Programming camera can aid in difficult to reach areas,MACCS 400-軟件,15,可以利用向?qū)Чδ苓M行設(shè)置、編程和涂覆 Wizard controls available for set up, programming and coating 每段編程都可以在簡

15、單易懂的窗口進行直觀的控制 Intuitive controls for each section of the programming in easy to understand windows 操作員可以自信而快速地進行編程 Designed for operators to program confidently very quickly,MACCS 400-軟件,16,溶劑沖洗系統(tǒng) (可以手動和自動更換溶劑) Solvent flush system (manual and automatic changeover) 幫助編程工作的高規(guī)格500萬像素鏡頭 High Specificat

16、ion 5MPixel Camera for ease of programming 進行黏度控制的再循環(huán)加熱系統(tǒng) Heated re-circulating system for viscosity control 可以對流量進行控制的涂覆流量檢測系統(tǒng) Coating Flow monitoring for controlled volume application,用于進行快速涂覆閥對位的激光筆 Laser pointer for fast alignment of valves 針閥點膠高度測量系統(tǒng) Height Measurement for needle dispense 可以在加工

17、過程當中快速更換涂覆材料并對其進行控制的多容器進給系統(tǒng) Multiple container feed configurations for fast changeovers and control on processing 為客戶專門進行修改和設(shè)計，提高系統(tǒng)的靈活性 Custom modifications and designs offer flexibility 還可以將更多加工工藝融入生產(chǎn)線 Cell integration with further processes available,MACCS 400-其它選項,17,各種材料的線上選擇性涂覆系統(tǒng) Inline selecti

18、ve spray coating for all materials 線上浸漬涂布系統(tǒng)，包括水平浸漬涂布系統(tǒng) Inline dip coating including horizontal dip 適用于產(chǎn)量較低時的批量噴涂系統(tǒng)和浸漬系統(tǒng) Batch spray and dip systems for low volume UV固化爐和IR固化爐 UV curing tunnels & IR cure ovens 自動化涂覆檢查系統(tǒng) Automated Conformal Coating Inspection 定制其他解決方案 Custom turnkey solutions,ACR 還可提供

19、,18,經(jīng)濟實用的單鏡頭固定位置通止規(guī)式解決方案 Economic single camera fixed position solution of GO/NO GO Processing 無視差掃描相機可以對線路板進行3D拍照并進行全面分析 Parallax free scanning camera for full analysis and highly 3D PCBs 連續(xù)或批量檢測系統(tǒng) Inline and batch systems 翻轉(zhuǎn)工作站系統(tǒng) Flip station system available 自動厚度探測儀 Option for automated thickness probe testing,ACR 自動涂覆檢驗系統(tǒng),19,將紅