《井下設(shè)備介紹》PPT課件.ppt

1、Caterpillar Global Mining Underground Mining Equipment 卡特彼勒全球礦業(yè)井下礦山設(shè)備,Ron de Haan,Caterpillar Underground Mission 卡特彼勒井下使命,在全球市場上成為公認(rèn)的井下礦用設(shè)備 領(lǐng)先的優(yōu)秀供應(yīng)商 To be the Recognised Leading Supplier of Quality Underground Mining Equipment for the World Market,Brief History 簡單歷史 Global Summary 全球簡介 Product Rang

2、e 產(chǎn)品系列 Product Development 新產(chǎn)品,Agenda 目錄,Underground Overview 井下設(shè)備概述,Caterpillar Underground Mining Pty Ltd (UGM) 卡特彼勒井下礦用設(shè)備公司,Cradle Mountain,Agriculture,Queenstown,Wineglass Bay,Port of Burnie, Tasmania 塔斯馬尼亞州波尼港,1975 DB Elphinstone 1986 First LHD 第一臺井下鏟運機 1995 Establishment of CEPL 成立了CEPL 2000 1

3、00% Caterpillar Ownership 卡特彼勒全部并購 2001 1000th Unit Delivered 第1000臺設(shè)備交機 2003 Caterpillar Branding 開始用卡特彼勒品牌銷售 2005 Australian Large Advanced Manufacturer Export Award 贏得澳大利亞大型先進(jìn)出口廠商獎 2006 2000th Unit Delivery 第2000臺交機,Company History 公司歷史,Growth - 1986,Sales銷售 $6.5M Employees員工 33,成長Growth - 1986,E

4、mployee Numbers員工數(shù),銷售臺量,澳大利亞,海外,全部,Facilities 硬件,Parts Distribution 零件分銷,Assembly / Admin 組裝/管理,Fabrication 加工,Test Facility 測試基地,Truck Assembly 卡車組裝,Loader Assembly 鏟運機組裝,Facilities Hopkinson Street,Facilities Assembly 組裝,Facilities Fabrication 加工,Facilities Parts Distribution Centre 零件分銷中心,Facilit

5、ies Machine Testing Grounds 設(shè)備測試場,Expanded World Class Manufacturing Facilities擴建后的制造基地具有世界領(lǐng)先水準(zhǔn),Completed facility expansions in 2005. 在2005年完成擴建 Implemented a manufacturing excellence program on 2005. 杰出生產(chǎn)活動在2005年完成 Production increased 36% in 2006, 25% in 2007./ 2006年產(chǎn)量增加36%, 2007年增加25% Mid-late 2

6、007 manufacturing begins in Caterpillar Brazil 在2007年中起, 在卡特巴西開始生產(chǎn). Production increase plans for 275% by 2015. 產(chǎn)量計劃在2015年前增加275,Piracicaba,PIRACICABA 巴西基地,PIRACICABA, SO PAULO BRASIL 巴西圣保羅州,PIRACICABA PLANT 巴西基地,4800 EMPLOYEES 員工,UNDER ROOF AREA: 168,000 SQ M 廠房面積 1,8 MILLION SQ F,TOTAL AREA: 3,8 M

7、ILLION SQ M 占地面積,Global Summary全球概況,Area Representatives區(qū)域代表,Nathan Wescombe,John Pouwels,Dirk Coetzee,Graham Robson,Ron de Haan,Alan Harnett,Larry Widdifield,Paul Bitter,Worldwide Deliveries 市場銷售,497 North America,176 South America,263Africa,116 CIS,32 Europe,133 Asia,1193Australia,69 Mexico,as at

8、20th February 2008,1 Japan,Total: 2480 Units,South Africa 南非,North America北美,Australia澳洲,Caterpillar Dealer Network 代理商網(wǎng)絡(luò),267Locally Owned Businesses 1,665Dealer Branch Stores 93,000Employees Supporting You $7.8 Billion In Assets 50+ YearsAverage Tenure,China Dealers 中國代理商,ECI Metro,Lei Shing Hong,C

9、EL,WesTrac China,CEL,P.T. Freeport Indonesia Mine,P.T. Freeport Indonesia Mine,AD55 Availability 完好率 Average 97.44% Utilization - Average 70.19%出勤率 R2900G Availability完好率 Average 93.02% Utilization Average 58.34%出勤率,P.T. Freeport Indonesia Mine,Palabora Mine,Palabora Mine,Mine Information Cat R1700G

10、 x 11 32,000Tpd,Quality Assurance質(zhì)量保證,Product Range產(chǎn)品系列,UNDERGROUND EQUIPMENT (LHD)井下鏟運機,UNDERGROUND EQUIPMENT (LHD)井下鏟運機,UNDERGROUND EQUIPMENT (LHD)井下鏟運機,ModelPayloadBucket 型號額定載荷斗容,6,800 kg3.1 m3 14,991 lbs4.1 yd3,10,200 kg4.8 m3 22,487 lbs6.3 yd3,UNDERGROUND EQUIPMENT (LHD)井下鏟運機,ModelPayloadBucke

11、t型號額定載荷斗容,17,200 kg7.2 m3 37,926 lbs9.4 yd3 20,000 kg8.9m3 44,029 lbs11.6yd3,14,000 kg5.7 m3 30,865 lbs7.5 yd3,井下鏟運機尺寸 (LHD,R1600G,R1300G,井下鏟運機尺寸 (LHD,R1700G,R2900G,UNDERGROUND EQUIPMENT (UAT)井下鉸卡,UNDERGROUND EQUIPMENT (UAT)井下鉸卡,UNDERGROUND EQUIPMENT (UAT)井下鉸卡,45,000 kg21.3 m3 99,208 lbs27.9 yd3 40,

12、000 kg18.4 m3 88,185 lbs24.0 yd3,ModelPayloadBody 型號額定載荷斗容,30,000 kg14.4 m3 64,140 lbs18.8 yd3 27,000 kg15.2 m3 59,525 lbs19.8 yd3,Dump后翻,Ejector推卸,Dump后翻,Ejector推卸,55,000 kg26.9 m3 121,255 lbs32.5 yd3 47,000 kg29.4 m3 103,617 lbs38.5 yd3,UNDERGROUND EQUIPMENT (UAT)井下鉸卡,ModelPayloadBody型號額定載荷斗容,Dump

13、后翻,Ejector推卸,井下鉸卡尺寸 (ADT,AD30,AD45B,井下鉸卡尺寸 (ADT,AD55B,Product Safety 產(chǎn)品安全,Design guides 設(shè)計的理念 Worldwide regulations 全球各地的規(guī)范 Operator inputs 駕駛員反饋 Fire prevention 防火 Safety Audit 安全 Access/Egress/3 point contact 三點攀爬 Eliminate trip points 消除磕絆點 Operator ergonomics 功效學(xué) Serviceability 保養(yǎng)便利,Fire and Hea

14、t Suppression 滅火及隔熱,Fire suppression system (optional) Extinguishes many types of machine fires Firewall fitted Prevents fire from spreading to different compartments Mounts to rear of engine Seals between cab, T/C, housing, and exhaust bend firewall Exhaust heat shielding 200 degrees C (392 F) Hot

15、and cold sides of the engine,Integrated fire suppression system and firewall to contain fires to limited areas整合一體的滅火及防火墻，可以有效將火控制在很小空間內(nèi),Features & Benefits 性能特點,Frame and structures 車架及結(jié)構(gòu) Power train 驅(qū)動系統(tǒng) Hydraulic system 液壓系統(tǒng) Steering 轉(zhuǎn)向 Brakes 剎車 Electrical system 電氣系統(tǒng) Caterpillar monitoring syst

16、em 卡特監(jiān)控系統(tǒng) Operator station 駕駛室,The Caterpillar Underground machine is the premier machine in its class, designed and built by Caterpillar using components and systems that have evolved through years of rugged mining applications卡特彼勒井下設(shè)備是市場的領(lǐng)先者. 使用了卡特經(jīng)過多年市場驗證的零部件,Structures 結(jié)構(gòu),Strong steel frame desi

17、gned to resist twisting forces 堅固車架防扭力 Extensive use of castings in bothmajor structures 大量使用澆鑄件 Strengthened and integral hitch design加強的一體化設(shè)計的鉸接頭 Fully welded joints and box section接頭和箱形經(jīng)過滿焊 Rear frame design resists torsional loading 后車架設(shè)計防扭 Front frame designed to resist cyclic loadings for impr

18、oved service life前車架為多次反復(fù)裝載作業(yè)設(shè)計, 延長壽命 Wear bars standard on rear frame后車架帶有防磨損護欄 Full FEA analysis prior to production 批量前完整的有限元分析,Designed for maximum strength and durability in the harshest operating environments 設(shè)計理念: 在最艱巨的工況下保證最大的強度和持久性,剎車及緩速,Ease of operation 方便操作 Eliminates engine and machine

19、overspeed 消除發(fā)動機和設(shè)備超速 Smooth retarder application 緩速功能很平順 Limits vehicle speed to pre-set maximum 設(shè)備限速可以控制 Increase downhill average speed 可以提高下坡平均速度 Also fitted with manual retarder control 也可以手動控制緩速,Automatic Retarder Control 自動緩速控制,Retarder indicator ARC switch,1,2,剎車及緩速,Automatic Retarder Control

20、 自動緩速控制,2500,自動緩速控制功能的優(yōu)勢,Manual Retarder Control 手動控制,Time (Seconds) 時間(秒) Average Speed 1960 rpm,Engine Speed (rpm,2000,1500,1000,500,0,10,20,30,40,50,60,70,2500,Automatic Retarder Control 自動控制,Time (Seconds) Average Speed 2230 rpm,Engine Speed (rpm,2000,1500,1000,500,0,10,20,30,40,50,60,70,2230,10

21、-15% Faster 行駛速度快1015,Dual Speed Control 雙速控制,A system that increases both safety and productivity System can automatically decrease a vehicles speed limit as truck goes past high pedestrian area (e.g., workshop or fuel bay) Automatic switching device that is low maintenance, reliable, and transport

22、able The number of areas that can be controlled is unlimited Dual speed limits also ensure increased productivity for underground operations which have a long haul after exiting the portal,Dual Speed Control prevents excessive speed in designated areas while allowing ultimate productivity,Truck Payl

23、oad Measurement System (TPMS) 稱重系統(tǒng),Records load cycle information automatically Provides real-time loading data to the operator Overloading 10-10-20 rule Shortens component life May exceed the certified capacity of brake and steering systems Reduces truck ground speed Underloading Not enough materia

24、l moved per load,The Truck Payload Measurement System (TPMS) records load cycle information automatically and provides real time loading data to the operator 自動顯示并記錄每次運載重量,Automation Vision MINEGEM 自動化 MINEGEM,駕駛員輔助,半自動設(shè)備,自動設(shè)備,自動系統(tǒng),Rear LADAR后視雷達(dá),Camera攝像頭,MINEGEM Automation System 自動化,MINEGEM Autom

25、ation System 自動控制 Manual Teleremote 人工遠(yuǎn)程控制 Digital video 數(shù)字圖像 Logs all control and activities 記錄所有操作 Co-pilot Operator Assist 雙駕駛-駕駛員協(xié)助 Point direction with Joystick, LHD steers itself 用控制桿設(shè)置方向, 井下鏟運機自動行駛 Autopilot 自動駕駛 Drive to destination in Co-pilot once只需一次駕駛員協(xié)助駕駛 Automatically repeats route設(shè)備自動

26、重復(fù)第一次動作,Benefits 特性,OH&S 安全 Removal of operator from the environment 無須駕駛員 Productivity 產(chǎn)量高 Additional utilisation = more tonnes per shift/day利用率高產(chǎn)量高 Cost Reductions 成本節(jié)約 Less machine damage, consistent use設(shè)備損壞較少,Competitive Comparison (Metric) 對比,Competitive Comparison (Metric) 對比,The End,謝謝 Thank

27、You,Product Development新產(chǎn)品,New R3200G will replace existing R2900G Xtra 10% more Capacity than R2900G Xtra & 28% more Capacity than R2900G 12% Increase in Horse Power over the R2900G Xtra Faster cycle times and improved Hydraulic system Significantly increased breakout force Same envelope as the R29

28、00G Xtra Lock Up clutch & Impeller Clutch,R3200G - Underground Loader 井下鏟運機,AD55 - Underground Truck 井下卡車,The AD55B will replace existing AD55 Fitted with the C27 Engine (775F Engine) 597KW (800hp) 30% Increase in torque 19% Increase in Horse Power over the AD55 20% Speed on grade increased on 14% gradient (1 in 7) 10.05 kph Fitted with the interlock strategy Share a high percentage of common components with the 775F,NPI Systems新產(chǎn)品 系統(tǒng),MINEGEM Automation System 自動控制 Manual Teleremote 人工遠(yuǎn)程控制 Digital video 數(shù)字圖像 Logs all cont