上海平臺(tái)焊接工藝指導(dǎo)書(中英文)解讀

1、焊接工藝指導(dǎo)書Welding Procedure Specification單位名稱濟(jì)南金力液壓機(jī)械有限公司Compa ny Name Jinan Ji nli Hydraulic Mach inery Co.,Ltd焊接工藝指導(dǎo)書編號(hào)WPS11-01 日期2013.07.10焊接工藝評(píng)定報(bào)告編號(hào)PQR11-01Weldi ng Procedure Specificatio n( WPS) NO WPS11-01 Date 2013.07.10Weldi ng Procedure Record NOPQR11-01焊接方法二氧化碳?xì)怏w保護(hù)焊Weldi ng ProcessFCAW機(jī)械化程度(手

2、工、半自動(dòng)、自動(dòng)) 半自動(dòng)Degree of Mecha ni zati on(ha ndwork, semi automatic,automatic)Semi Automatic焊接接頭：簡(jiǎn)圖：(接頭形式、坡口形式與尺寸、焊層、焊道布置及順序)Welding Joint:Sketch:(joint form、groove type、measure weld layer、weld bead layout and order)坡口形式： V 型Groove Type:V type襯墊(材料及規(guī)格)：/ Pad(material and specs):/其他：/ Other:/GO7-母材：Bas

3、e Metal:類別號(hào)(Category Code) I 組別號(hào)(Group No.)1-1與類別號(hào)(and category code)I 組別號(hào)(group no.) 1-1相焊及(welded to each other)標(biāo)準(zhǔn)號(hào) GB/T3274-2007鋼 號(hào) Q235-B與標(biāo)準(zhǔn)號(hào) GB/T3274-2007鋼 號(hào) Q235-B 相焊Standard number GB/T3274-2007 Steel Number Q235-B and Standard NumberGB/T3274-2007 Steel Number Q235-B welded to each other厚度范圍：

4、Thick ness Range母材：對(duì)接焊縫S min8 S max15角焊縫 /Base Metal: butt weld - S min8 S max15Fillet weld /管子直徑、壁厚范圍：對(duì)接焊縫S min8 S max15角焊縫/Pipe Diameter Range、Wall Thickness Range: butt weld S min8 S max15 Fillet weld /-焊縫金屬厚度范圍：對(duì)接焊縫 15角焊縫/Thick ness of weld metal: butt weld _15Fillet weld /_其他/Other/焊接材料(Welding

5、 Material ):焊材類型Type of Weldi ng Material焊絲Weldi ng Wire焊材標(biāo)準(zhǔn)Weldi ng Material Sta ndardGB/T8110-2008填充金屬尺寸Size of Filler Metal10焊材型號(hào)Weldi ng Material ModelsER50-6焊材牌號(hào)(鋼號(hào))Weldi ng Material Bran d(SteelGrade)/其他other耐蝕堆焊金屬化學(xué)成分(%) Corrosi on resista nt surfaci ng metal chemical compositi on(%)CSiMnPSCr

6、NiMoVTiNb其他：other注：對(duì)每種母材與焊接材料的組合均需分別填表Note: For each of the pare nt metal and weldi ng material comb in ati on all n eeds to fill out a form, respectively焊接位置：焊后熱處理：溫度范圍（C）/保溫時(shí)間（h）/Post weld heat treatme nt:Temperature range(C ) /Soak ing time (h)/對(duì)接焊縫的位置平焊焊接方向：(向上、向下)/角焊縫位置/焊接方向：(向上、向下)/Positi on o

7、f weldi ng:The positi on of the butt weld flat weldi ngDirecti on of weldi ng:(up、dow n)/Fillet weld location /Directi on of weldi ng:(up、dow n)/預(yù)熱：預(yù)熱溫度(C)(允許最低值)/層間溫度(C)(允許最高值)/保持預(yù)熱時(shí)間/加熱方式/Preheat :Preheating temperature( C )(allow a minimum)/In terpass temperature(C ) (allow the highest) /Keep pre

8、heati ng time/Heat ing method/氣體種類混合比流量（L/min ）保護(hù)氣CO299.5%20尾部保護(hù)氣/背面保護(hù)氣/氣體:Gas :Gas type mixi ng proporti onflow(L/mi n)Protection of gas CO299.5%20Rear shieldi ng/Back shieldi ng/電特性電流種類：直流極性：反極焊接電流范圍(A) :130320電弧電壓(V):2039Electrical characteristicsType of curre nt:DCpolarity:an tipoleWeldi ng curr

9、e nt ran ge(A) :130320Arc voltage(V) :2039(按所焊位置和厚度，分別列出電流和電壓范圍，記入下表)(Listed separately accord ing to the weldi ng positi on and thick ness, the curre nt and voltage ran ge, recorded in the table below)焊道/焊層Weld bead/weldinglayer焊接方法Weldingprocess填充材料Filling material焊接電流Welding current電弧電壓polarity(V

10、)焊接速度Welding speed(cm/min)線能量Linear energy(kJ/cm)牌號(hào)mark直徑diameter極性polarity電流(A)Current(A)1GMAWER50-61.2直流反 接DCEP13014020 3030 503.2 8.42GMAWER50-61.2直流反 接DCEP30032037 3970 8216.8 23.63GMAWER50-61.2直流反 接DCEP28030020 3025 308.2 10.8鎢極類型及直徑/噴嘴直徑(mm):/The type and diameter of tun gsten electrode/Nozzle

11、 diameter(mm):/熔滴過(guò)渡形式細(xì)顆粒過(guò)渡焊絲送進(jìn)速度(cm/min)/Mode of metal tran sfer Fine particles in the transitionfeed rate of weldi ng wire(cm/mi n)/技術(shù)措施：Tech ni cal measure :擺動(dòng)焊或不擺動(dòng)焊：不擺動(dòng)擺動(dòng)參數(shù)：/Weav ing weld or no swi ng weld :no swing weldSwi ng parameters:/焊前清理和層間清理：鋼絲刷、扁鏟背面清根方法：氣弧刨Preweld cleaning and layers clea

12、ning: wire brush、flat spade back gouging method:Gas arc gouging 單道焊或多道焊(每面)：?jiǎn)蔚篮竼谓z焊或多絲焊：?jiǎn)谓z焊sin gle-pass weldi ng or multi-pass weldi ng(each side)sin gle-pass weldi ngMono filame nt weldi ng or Multi wire weldi ng:Monofilame nt weldi ng|導(dǎo)電嘴至工件距離(mm)/錘擊：/Con ductive mouth to artifacts dista nce(mm)/ha

13、mmeri ng:/其他other編制日期審核日期批準(zhǔn)日期焊接工藝指導(dǎo)書Welding Procedure Specification單位名稱濟(jì)南金力液壓機(jī)械有限公司Compa ny Name Jinan Ji nli Hydraulic Mach inery Co.,Ltd焊接工藝指導(dǎo)書編號(hào)WPS11-02 日期2013.07.10焊接工藝評(píng)定報(bào)告編號(hào)PQR11-02Weldi ng Procedure Specificati on (WPS) NO WPS11-02 Date 2013.07.10Weldi ng Procedure Record NOPQR11-02焊接方法二氧化碳?xì)怏w保

14、護(hù)焊Weldi ng ProcessFCAW機(jī)械化程度(手工、半自動(dòng)、自動(dòng)) 半自動(dòng)Degree of Mecha ni zati on(ha ndwork, semi automatic,automatic)Semi Automatic焊接接頭：簡(jiǎn)圖：(接頭形式、坡口形式與尺寸、焊層、焊道布置及順序)Welding Joint:Sketch:(joint form、groove type、measure weld layer、weld bead layout and order)坡口形式：K 型Groove Type:K type襯墊(材料及規(guī)格)：/其他：/Pad(material and

15、 specs):/ Other: /母材：Base Metal:類別號(hào)1組別號(hào)1-1與類別號(hào)1組別號(hào)1-1相焊及類別號(hào)(Category Code)I組別號(hào)(Group No.)1-1與類別號(hào)(and category code)I組別號(hào)(group no.)1-1相焊及(welded to each other)標(biāo)準(zhǔn)號(hào) GB/T3274-2007鋼 號(hào) Q235-B與標(biāo)準(zhǔn)號(hào) GB/T3274-2007鋼 號(hào) Q235-B 相焊Standard numberGB/T3274-2007 Steel NumberQ235-Band Standard NumberGB/T3274-2007 Stee

16、l Number Q235-B welded to each other厚度范圍：Thick ness Range母材：對(duì)接焊縫角焊縫/S min8 S max15Base Metal: butt weldFillet weldS min8 S max15管子直徑、壁厚范圍：對(duì)接焊縫/角焊縫S min8 S max15Pipe Diameter Range、Wall Thickness Range: butt weld/Fillet weldS min8 S max15焊縫金屬厚度范圍：對(duì)接焊縫/角焊縫15Thick ness of weld metal: butt weld/Fillet w

17、eld15其他/Other/焊接材料(Welding Material ):焊材類型Type of Weldi ng Material焊絲Weldi ng Wire焊材標(biāo)準(zhǔn)Weldi ng Material Sta ndardGB/T8110-2008填充金屬尺寸Size of Filler Metal10焊材型號(hào)Weldi ng Material ModelsER50-6焊材牌號(hào)(鋼號(hào))Weldi ng Material Bran d(SteelGrade)/其他other耐蝕堆焊金屬化學(xué)成分(%) Corrosi on resista nt surfaci ng metal chemica

18、l compositi on(%)CSiMnPSCrNiMoVTiNb其他：other注：對(duì)每種母材與焊接材料的組合均需分別填表Note: For each of the pare nt metal and weldi ng material comb in ati on all n eeds to fill out a form, respectively焊接位置：對(duì)接焊縫的位置/焊接方向：(向上、向下)/角焊縫位置平焊焊接方向：(向上、向下)/Positi on of weldi ng :The positi on of the butt weld/Direction of weld in

19、 g:(up、dow n)/Fillet weld locati onflat weldi ngDirection of weld in g:(up、dow n)/焊后熱處理：溫度范圍(C)/保溫時(shí)間(h)/Post weld heat treatme nt:Temperature range(C )/Soak ing time (h)/預(yù)熱：預(yù)熱溫度（C）（允許最低值）/層間溫度（C）（允許最高值） /9 /丿(氣體：氣體種類混合比流量（L/min ）呆護(hù)氣 CO299.5%20保持預(yù)熱時(shí)間 加熱方式/尾部保護(hù)氣/背面保護(hù)氣/Preheat :Preheating temperature(

20、C )(allow a minimum In terpass temperature(C) (allow the highest) Keep preheat ing time/Heati ng method/Gas :Gas type mixi ng proporti onflow(L/mi n)Protection of gas CO299.5%20Rear shieldi ng/Back shieldi ng/電特性電流種類：直流極性：反極焊接電流范圍(A)：130320電弧電壓(V) :2039Electrical characteristicsType of curre nt:DCpo

21、larity:an tipoleWeldi ng current ran ge(A) :130320Arc voltage(V) :2039(按所焊位置和厚度，分別列出電流和電壓范圍，記入下表)(Listed separately accord ing to the weldi ng positi on and thick ness, the curre nt and voltage ran ge, recorded in the table below)焊道/焊層Weldbead/weldinglayer焊接方法Weldingprocess填充材料Filling material焊接電流We

22、lding current電弧電壓polarity(V)焊接速度Welding speed(cm/min)線能量Linear energy(kJ/cm)牌號(hào)mark直徑diameter極性polarity電流current (A)1GMAWER50-61.2直流 反接DCEP13014020 3030 503.2 8.42GMAWER50-61.2直流 反接DCEP13014020 3030 503.2 8.43GMAWER50-61.2直流 反接DCEP28032020 3025 308.210.84GMAWER50-61.2直流反接DCEP28032020 3025 308.210.85G

23、MAWER50-61.2直流 反接DCEP30032037 39708216.8 -23.66GMAWER50-61.2直流 反接DCEP30032037 39708216.8 -23.6鎢極類型及直徑 /噴嘴直徑(mm) : /The type and diameter of tun gste n electrode/ Nozzle diameter(mm):/熔滴過(guò)渡形式細(xì)顆粒過(guò)渡焊絲送進(jìn)速度(cm/min)/Mode of metal transfer Fine particles in the transition feed rate of welding wire(cm/min) /

24、技術(shù)措施：Tech ni cal measure :擺動(dòng)焊或不擺動(dòng)焊：_不擺動(dòng)擺動(dòng)參數(shù)： /Weavi ng weld or no swi ng weld :no swi ng weldSwi ng parameters:/焊前清理和層間清理：鋼絲刷、扁鏟背面清根方法：砂輪修磨Preweld cleaning and layers cleaning: wire brush 、 flat spade back gouging method:Grinding wheel grinding 單道焊或多道焊(每面)：?jiǎn)蔚篮竼谓z焊或多絲焊：?jiǎn)谓z焊sin gle-pass weld ing or mult

25、i-pass weldi ng(each side)sin gle-pass weldi ngMono filame nt weldi ng or Multi wire weldi ng:M ono filame nt weldi ng導(dǎo)電嘴至工件距離(mm)/錘擊：/Con ductive mouth to artifacts dista nce(mm) /_hammeri ng: -/其他other編制日期審核日期批準(zhǔn)日期14焊接工藝指導(dǎo)書Welding Procedure Specification單位名稱濟(jì)南金力液壓機(jī)械有限公司Compa ny Name Jinan Ji nli Hy

26、draulic Mach inery Co.,Ltd焊接工藝指導(dǎo)書編號(hào)WPS11-03 日期2013.07.10焊接工藝評(píng)定報(bào)告編號(hào)PQR11-03Weldi ng Procedure Specificati on (WPS) NOWPS11-03 Date 2013.07.10Weldi ng Procedure Record NOPQR11-03焊接方法二氧化碳?xì)怏w保護(hù)焊Weldi ng ProcessFCAW機(jī)械化程度（手工、半自動(dòng)、自動(dòng)） 半自動(dòng)Pad(material and specs):0/Other: /Degree of Mecha ni zati on (ha ndwork

27、, semi automatic,automatic) Semi Automatic焊接接頭：簡(jiǎn)圖：（接頭形式、坡口形式與尺寸、 焊層、焊道布置及順序）Welding Joint:Sketch:(joint form、groove type、measure weld layer、weld bead layout and order)坡口形式：K 型Groove Type:K type襯墊（材料及規(guī)格）：/其他：/母材：Base Metal:類別號(hào) I 組別號(hào)1-1與類別號(hào)n 組別號(hào)n -1相焊及類別號(hào)(Category Code)I組別號(hào)(Group No.) 與類別號(hào)(and categor

28、y code)I n 組別號(hào)(group no.) n -1相焊及(welded to each other)標(biāo)準(zhǔn)號(hào) GB/T3274-2007鋼 號(hào) Q235-B與標(biāo)準(zhǔn)號(hào) GB/T3274-2007鋼 號(hào) Q235-B 相焊Standard number GB/T3274-2007 Steel Number Q235-B and Standard NumberGB/T3274-2007 Steel Number _Q235-B_ elded to each other厚度范圍：Thick ness Range母材：對(duì)接焊縫角焊縫 /S min8 S max15Base Metal: butt

29、 weld Fillet weldS min8 S max15管子直徑、壁厚范圍：對(duì)接焊縫/角焊縫S min8 S max15Pipe Diameter Range、Wall Thickness Range: butt weld 一/Fillet weldS min8 S max15焊縫金屬厚度范圍：對(duì)接焊縫 /角焊縫15Thick ness of weld metal: butt weld/Fillet weld15其他/Other/焊接材料：（Weldi ng Material ）焊材類型Type of Weldi ng Material焊絲Weldi ng wire焊材標(biāo)準(zhǔn)Weldi n

30、g Material Sta ndardGB/T8110-2008填充金屬尺寸Size of Filler Metal10焊材型號(hào)Weldi ng Material ModelsER50-6焊材牌號(hào)（鋼號(hào)）Weldi ng Material Bran d（SteelGrade）/其他other耐蝕堆焊金屬化學(xué)成分（%）Corrosi on resista nt surfaci ng metal chemical compositi on（%）CSiMnPSCrNiMoVTiNb其他：other注：對(duì)每種母材與焊接材料的組合均需分別填表Note: For each of the pare nt

31、metal and weldi ng material comb in ati on all n eeds to fill out a form, respectively焊接位置：對(duì)接焊縫的位置/焊接方向：（向上、向下）/角焊縫位置平焊焊接方向：（向上、向下）/Positi on of weldi ng :The positi on of the butt weld /Direction of welding:（up 、down）/Fillet weld location flat weldingDirecti on of weldi ng:（up 、dow n）/焊后熱處理：溫度范圍（C）

32、/保溫時(shí)間（h）/Post weld heat treatme nt:Temperature range（C ）/Soaki ng time （h）/預(yù)熱：預(yù)熱溫度（C）（允許最低值） 層間溫度（C）（允許最高值）/丿(氣體：氣體種類混合比流量(L/min )20/保護(hù)氣 CO299.5%保持預(yù)熱時(shí)加熱方式侗/尾部保護(hù)氣/背面保護(hù)氣/Preheat :Preheating temperature( C )(allow a minimum) / In terpass temperature(C ) ( allow the highest)/Keep preheat ing time/Heati

33、ng method/Gas :Gas typemixi ng proporti onflow(L/mi n)Protection of gas CO299.5%20Rear shieldi ng/Back shieldi ng/ / /電特性 電流種類：直流極性：反極焊接電流范圍(A ) :130320電弧電壓(V):2039Electrical characteristicsType of curre nt:DCpolarity:an tipoleWeldi ng curre nt ran ge(A) :130320Arc voltage(V) :2039(按所焊位置和厚度，分別列出電流和電壓范圍，記入下表)(Listed separately accord ing to the weldi ng positi on and thick ness, the curre nt and voltage ran ge, recorded in the table below)焊道/焊層bead/weldinglayer焊接方法Weldingprocess填充材料Filling mate