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1、EXECUTION APPROVAL SIGNATURES 批準(zhǔn)執(zhí)行簽名The signatures below indicate approval of this protocol and its attachments and indicate that it is ready forexecution. Any changes or modifications to the intent or the acceptance criteria of this protocol followingapproval requires the generation of an amendment
2、 which must be approved prior to execution.下面的簽名表示批準(zhǔn)本文件及其附件,且表明已經(jīng)為執(zhí)行作好了準(zhǔn)備。在批準(zhǔn)后,對本文件的目的或驗(yàn)收標(biāo)準(zhǔn)進(jìn)行的任何改變或修正都必須起改善的作用,在執(zhí)行以前就必須取得批準(zhǔn)。 Department amp Site Signature amp Date 單位部門 簽名與日期 Issued by 起草 Reviewed by 審核 Authorized by 批準(zhǔn) Contents 目錄1.0 SCOPE 范圍 . 42.0 PURPOSE 目的. 43.0 BACKGROUND- 背景. 44.0 INTRODUCTIO
3、N 介紹 . 45.0 REFERENCES 參考書目. 56.0 RESPONSIBLE PARTIES AND RESPONSIBILITIES 責(zé)任方及其責(zé)任. 67.0 SYSTEM DESCRIPTION 系統(tǒng)說明 . 7 GENERAL DESCRIPTION 總說明 . 7 PRETREATMENT UNIT 預(yù)處理單元 . 7 REVERSE OSMOSIS RO SYSTEM 反滲透 RO 系統(tǒng) . 8 MIXED BED SYSTEM 混床系統(tǒng). 9 MONITOR AND CONTROL SYSTEM 監(jiān)視和控制系統(tǒng) . 108.0 TESTING PROCEDURES
4、檢驗(yàn)程序 . 109.0 ACCEPTANCE CRITERIA 驗(yàn)收標(biāo)準(zhǔn). 12 ATTACHMENT 1 - VALIDATION TEST EQUIPMENT AND MATERIALS 附件 1驗(yàn)證測試設(shè)備和材料 . 13 ATTACHMENT 2 - SPECIFICATION AND PURCHASE ORDER VERIFICATION 附件 2 規(guī)范和采購單確認(rèn). 14 ATTACHMENT 3 - ENGINEERING DRAWING LIST 附件工程圖紙清單. 14 ATTACHMENT 4 - STANDARD OPERATING PROCEDURES LIST 附件
5、 4標(biāo)準(zhǔn)操作程序清單. 16 ATTACHMENT 5 - OPERATION AND MAINTENANCE MANUAL LIST 附件 5操作和維護(hù)手冊清單 . 17 ATTACHMENT 6 - MAJOR COMPONENT LABELING LIST 附件 6 主要部件標(biāo)簽清單 . 18 ATTACHMENT 7 - CRITICAL INSTRUMENT LIST 附件 7 關(guān)鍵儀器清單 . 18 ATTACHMENT 8 - NON-CRITICAL INSTRUMENT LIST 附件 8非關(guān)鍵儀器清單 . 19 ATTACHMENT 9 - SPARE PARTS LIST
6、 附件 9備件清單 . 20 ATTACHMENT 10 - INSTALLATION PROCEDURES VERIFICATION DATA SHEET 附件 10安裝程序確認(rèn)數(shù)據(jù)表 . 21 ATTACHMENT 11 - UTILITY DATA SHEET: ELECTRICAL 附件 11公用工程數(shù)據(jù)表:電 . 23 ATTACHMENT 12 - UTILITY DATA SHEET: COMPRESSED AIR 附件 12公用工程數(shù)據(jù)表:壓縮空氣 . 23 ATTACHMENT 13 - UTILITY DATA SHEET: CITY WATER 附件 13公用工程數(shù)據(jù)表:
7、自來水 . 24 ATTACHMENT 14 - UTILITY DATA SHEET: WASTE/DRAIN 附件 14公用工程數(shù)據(jù)表:廢水/排水. 25 ATTACHMENT 15 - PW DISTRIBUTION LOOP DATA SHEET 附件 15純化水循環(huán)回路數(shù)據(jù)表 . 27 ATTACHMENT 16 CHEMICAL TANK AND DOSING PUMP DATA SHEET 附件 16化學(xué)罐和計(jì)量泵數(shù)據(jù)表 . 28 ATTACHMENT 17 SAND FILTER DATA SHEET 附件 17砂濾過濾器表 . 29 ATTACHMENT 18 - HEAT
8、EXCHANGER DATA SHEET PRETREATMENT 附件 18熱交換器數(shù)據(jù)表(預(yù)處理) . 30 ATTACHMENT 19 - ACTIVATED CARBON FILTER DATA SHEET 附件 19活性炭過濾器數(shù)據(jù)表. 31 ATTACHMENT 20 STERILIZATION PUMP DATA SHEET 附件 20滅菌循環(huán)泵數(shù)據(jù)表. 32 ATTACHMENT 21 - SOFTENER DATA SHEET 附件 21軟化器數(shù)據(jù)表 . 33 ATTACHMENT 22 - PRECISION FILTER DATA SHEET 附件 22精密過濾器數(shù)據(jù)表
9、. 34 ATTACHMENT 23 BOOSTER PUMPS DATA SHEET 附件 23增壓泵數(shù)據(jù)表. 34 ATTACHMENT 24 RO CLEANING TANK AND PUMP DATA SHEET 附件 24 RO 藥洗箱和泵數(shù)據(jù)表. 36 ATTACHMENT 25 - REVERSE OSMOSIS RO SYSTEM DATA SHEET 附件 25 -反滲透 RO 系統(tǒng)數(shù)據(jù)表. 37 ATTACHMENT 26 - INTERMEDIATE STORAGE TANK DATA SHEET 附件 26 - 中間儲(chǔ)罐數(shù)據(jù)表. 38 ATTACHMENT 27 - M
10、IXED BED SYSTEM DATA SHEET 附件 27 -混床系統(tǒng)數(shù)據(jù)表. 39 ATTACHMENT 28 MIXED BED REGENERATION TANKS AND PUMPS DATA SHEET 附件 28 混床再生酸堿箱和泵數(shù)據(jù) 表 . 40 ATTACHMENT 29 - MICRO FILTER DATA SHEET 附件 29微濾器數(shù)據(jù)表. 41ATTACHMENT 30 -4T DEIONIZED WATER STORAGE TANK DATA SHEET 附件 30 4 噸去離子水儲(chǔ)罐數(shù)據(jù)表. 42ATTACHMENT 31 -1T PW STORAGE T
11、ANK DATA SHEET 附件 31 1 噸純水儲(chǔ)罐數(shù)據(jù)表 . 43ATTACHMENT 32- STORAGE TANK SPRAY BALL DATA SHEET 附件 32 儲(chǔ)罐噴淋球數(shù)據(jù)表 . 44ATTACHMENT 33 - UV SANITIZER UNIT DATA SHEET 附件 33 - UV 滅菌器數(shù)據(jù)表. 45ATTACHMENT 34 RESIN TANK DATA SHEET 附件 34核子級(jí)樹脂罐表. 46ATTACHMENT 35 -2T PW STORAGE TANK DATA SHEET 附件 35 2 噸純水儲(chǔ)罐數(shù)據(jù)表 . 47ATTACHMENT
12、36 -300L PW STORAGE TANK DATA SHEET 附件 36 300L 純水儲(chǔ)罐數(shù)據(jù)表. 48ATTACHMENT 37 -HEAT EXCHANGER LOOP BUFFER TANK DATA SHEET 附件 37 熱交換器循環(huán)緩沖罐數(shù)據(jù)表 . 49ATTACHMENT 38 - VALVE DATA SHEET 附件 38 - 閥門數(shù)據(jù)表 . 50ATTACHMENT 39 - SAMPLE PORTS DATA SHEETS 附件 39 - 取樣口數(shù)據(jù)表 . 51ATTACHMENT 40 - SIGNATURE VERIFICATION LIST 附件 40
13、- 簽名確認(rèn)清單 . 52ATTACHMENT 41 - PROTOCOL DEVIATION LOG 附件 41 - 文件偏差日志 . 52ATTACHMENT 42 - PROTOCOL DEVIATION RECORD 附件 42 - 文件偏差記錄. 54ATTACHMENT 43 - PROTOCOL EXECUTION APPROVAL SIGNATURES DATA SHEET 附件 43 -文件執(zhí)行批準(zhǔn)簽名數(shù)據(jù)表 . 551.0 SCOPE 范圍 This Installation Qualification IQ study will be performed on the P
14、urified Water PW System located in YUNG SHIN PHARM.IND.KSCO.LTD. 本次安裝鑒定 IQ將會(huì)在位于永信藥品工業(yè)(昆山)有限公司的純化水(PW)系統(tǒng)上實(shí)施。 This protocol describes the equipment test procedures specifications documents and references used to establish that the manufacturing facility Purified Water PW System has been installed and
15、operates in accordance with the manufacturers design specifications and those of YUNG SHIN PHARM.IND.KSCO.LTD. Company LTD. The facility shall be referred to as YUNG SHIN PHARM.IND.KSCO.LTD. throughout the remainder of this document. The unit will be referred to as the “PW system” throughout this do
16、cument. 本文件內(nèi)容涉及設(shè)備、測試步驟、規(guī)格、文檔和參考書目,這些是用來確保純化水PW系統(tǒng)已經(jīng)按生 產(chǎn)商設(shè)計(jì)規(guī)范和永信藥品工業(yè)(昆山)有限公司要求安裝和操作。本文件下文中工廠指的是永信藥品 工業(yè)(昆山)有限公司,單元指的是“純化水系統(tǒng)”。 This documentation package has been prepared by Shanghai Baoju personnel. This document will provide for the delineation of responsibilities of Shanghai Baoju and YUNG SHIN PHAR
17、M.IND.KSCO.LTD. appropriate approval signatures support documentation and other factors that are normally included in a protocol package. All supporting data and documentation will be attached to this validation protocol when completed. 本文件包由納盛機(jī)電準(zhǔn)備。本文件將定義納盛機(jī)電和永信藥品工業(yè)(昆山)有限公司的責(zé)任、相關(guān)的 批準(zhǔn)簽名、支持文件和其他一般文件包中
18、都有的因素。完成本驗(yàn)證文件后附上所有的支持?jǐn)?shù)據(jù)和文 件。2.0 PURPOSE 目的 The execution of this protocol will demonstrate and document that the PW system has been installed and operates according to the manufacturers specifications and YUNG SHIN PHARM.IND.KSCO.LTD. requirements. 本文件的執(zhí)行將記錄和證明純化水系統(tǒng)已經(jīng)按生產(chǎn)商規(guī)范和永信藥品工業(yè)(昆山)有限公司要求安裝 和操作。3.
19、0 BACKGROUND- 背景 The manufacturing facility PW system is designed to provide PW grade water for manufacturing use in YUNG SHIN PHARM.IND.KSCO.LTD. This water will be for general manufacturing and formulation use. 生產(chǎn)設(shè)備純化水系統(tǒng)為永信藥品工業(yè)(昆山)有限公司提供純化水級(jí)別的生產(chǎn)用水。這些水將用于一 般生產(chǎn)和配制使用。4.0 INTRODUCTION 介紹 This Installa
20、tion Qualification IQ protocol is specific for the manufacturing facility PW system located in YUNG SHIN PHARM.IND.KSCO.LTD. 本安裝確認(rèn)文件(IQ)文件專用于位于永信藥品工業(yè)(昆山)有限公司的生產(chǎn)用純化水系統(tǒng)。 Installation checks will be performed to verify and document that the equipment is installed with the proper supporting utilities se
21、rvices and components. All instrument calibration standardization or adjustment will be performed and documented for the measuring equipment used during the execution of this protocol. Standards used will be traceable to the National Institute of Standards and Technology NIST. Other accepted standar
22、ds will be used where applicable if NIST standards do not exist. 進(jìn)行安裝檢查,以確認(rèn)和記錄設(shè)備已經(jīng)與相關(guān)的公用工程、服務(wù)和部件連接。在文件執(zhí)行過程中,作 為測量工具,所有的儀器校驗(yàn)、標(biāo)準(zhǔn)化或調(diào)整都將進(jìn)行,且記錄下來。所使用的標(biāo)準(zhǔn)都可追溯到美國 國家標(biāo)準(zhǔn)和技術(shù)研究院NIST。如果 NIST 不涉及的地方也可使用其他的驗(yàn)收標(biāo)準(zhǔn)。 Documentation associated with the system such as operators or owners manuals system drawings purchase s
23、pecifications cut sheets component specification sheets materials listings installation diagrams component plans and other data etc. will be reviewed in this report. Copies of these will be included in this report or the storage location of the documentation will be recorded. 在本報(bào)告中審核與系統(tǒng)有關(guān)的文件,如操作者或所有
24、者手冊、系統(tǒng)圖紙、采購要求、部件規(guī)范表、材 料清單、安裝圖紙、平面布局圖和其他的數(shù)據(jù),等等。該報(bào)告包括有他們的復(fù)印件,或記錄了文檔儲(chǔ) 存地點(diǎn)。 Any deviations from the protocol or from specifications or any exceptional conditions encountered will be documented and identified for review on the Protocol Deviation Report Form. The deviations and exceptional conditions note
25、d will be investigated and appropriate actions determined and implemented. The investigations along with the corrective actions and their justifications will be documented on the Protocol Deviation Report Form. 任何與文件或規(guī)范的偏差或遇到任何例外的情況都要記錄下來,加以鑒別,以供文件偏差報(bào)告表的審 查。記錄的偏差和例外情況要進(jìn)行調(diào)查,而且決定并采取相應(yīng)的措施。文件偏差報(bào)告表中需記錄有調(diào)
26、 查、糾正性措施及其理由。 Final protocol package approval will be by the same personnel who initially approved the protocol by their designee or by another person holding an equivalent level of authority. 最終文件包的批準(zhǔn)人必須是文件最初批準(zhǔn)人、其指定人、或其他的有同等權(quán)力的人員。5.0 REFERENCES 參考書目 This protocol conforms to the applicable guidelin
27、es of the publications listed below. Each publication shall be the latest revision with all addenda in effect on the date of approval of the protocol unless otherwise noted. 該文件符合下列出版物中的規(guī)范。除非另外注明,否則每個(gè)出版物都指的是截止批準(zhǔn)之日的最新的版 本,其附錄也有效。 21 CFR Part 211: Code of Federal Regulations Current Good Manufacturing
28、 Practice for Finished Pharmaceuticals 21 CFR 第 210 和 211 部分:聯(lián)邦條例法典,成品藥 cGMP USP 28 - United States Pharmacopeia USP 28 美國藥典 NIST - National Institute of Standards and Technology NIST 美國國家標(biāo)準(zhǔn)技術(shù)研究所 Draft SOP of the PW System 純化水系統(tǒng)的 SOP6.0 RESPONSIBLE PARTIES AND RESPONSIBILITIES 責(zé)任方及其責(zé)任 Shanghai Baoju Fluid Equipment Engineering Co. Ltd. 納盛機(jī)電流體設(shè)備工程有限公司:. Writing of this protocol. 編寫本文件 Review and approval of the original protocol. 審核和批準(zhǔn)原始文件 Review and approval of the completed protocol package 審核和批準(zhǔn)完成的文件包 Engineering / Maintenance Responsibilities: 工程/維護(hù)責(zé)任:
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