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1、Technical InformationFault DiagnosisThis section identifies some common faults associated with spark plug wear, incorrect applications and general problems with engine running conditions. The condition of the firing end of a spark plug is a good indicator of the general health of an engine.Appearanc

2、ePossible cause/resolutionNormalLight brown, tan or grey firing end.A good indicator that the plug is functioning correctly and general engine conditions are good.Dry and wet foulingFouling, either dry (top - matt black, sooty) or wet (bottom - gloss black, sticky), Can be caused by many different c

3、onditions. Carbon deposits build up when the plug fails to fire correctly and burn them off. Air/fuel mixture too rich, choke stuck on, electrical problem, extended periods of low speed driving, plug heat range too cold. All should be investigatedOverheatingWhen overheating occurs, deposits which ha

4、ve accumulated on the insulator tip may melt and give the tip a glazed appearancePossible causes are overadvanced ignition timing, air/fuel mixture too lean, water or oil level too low, plugs not fitted (tightened) correctly, plug heat range too hot.DepositsInsualtor nose and electrodes encrusted wi

5、th a build of deposits - usually off white in colour.This is often caused by oil leakage through the piston rings or valve seals. Could be due to the wrong viscosity of oil being used. Lead foulingLead deposits on the insulator nose. These are usually a yellowish brown in colour.Lead content of petr

6、ol used is too high. Try petrol with a lower lead content.BreakagePhysical damage to the insulator nose.Usually caused by abnormal thermal expansion in the combustion chamber. Maybe thermal heating or cooling shock. Causes as for overheating above.Normal lifeGrowth of the plug gap during a plugs wor

7、king life is normal. However, the increased gap will mean the spark is less efficient and hence fuel is wasted and strain is put on the ignition system.Plugs are at the end of servicable life. Replace plugs as a set.Abnormal erosionThis is accelerated growth of the gapDue to the effects of corrosion

8、, oxidation and reaction with the lead in petrol.MeltingThe electrode surface will probably appear lustrous and uneven.Due to excessively high temperatures in the combustion chamber. Causes as for overheating above.Erosion, Corrosion, OxidisationThe surfaces of the electrodes are rough, in extreme circumstances the electrode material will have oxidised to the point of turning green Possibly due to age, vehicle standing for a long time without use.Lead ErosionThe ground electrode will appear worn away, the central electrode will appear chipped and the insulato

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