燈具驗(yàn)貨作業(yè)指導(dǎo)

1、Scope 范圍范圍To define the standard inspection procedure for “Lighting Chain” and for clients approval or as an inspection reference to STR inspectors. It is used as a general guideline for inspection if clients have not defined their requirement.本文定義了圣誕燈串標(biāo)準(zhǔn)驗(yàn)貨程序，供客戶確認(rèn)或STR 驗(yàn)貨員的驗(yàn)貨參考。如果客戶沒(méi)有特別的要求，在此定為通用的驗(yàn)貨

2、指南。2. Inspection Criteria of Product / Package 產(chǎn)品產(chǎn)品/包裝驗(yàn)貨標(biāo)準(zhǔn)包裝驗(yàn)貨標(biāo)準(zhǔn)Reference standard: 引引用用標(biāo)標(biāo)準(zhǔn)準(zhǔn)- EN60598-1 Luminaires Part 1: General Requirements and tests EN60598-1燈具 第 1 部分: 一般要求和試驗(yàn)- EN60598-2-20 Luminaires Part 2: Particular requirements Section 20: Lighting Chain EN60335-2-4 燈具-第 2 部分: 特殊要求 第 20 節(jié)

3、: 燈串- UL588 UL Standard for Safety Seasonal and Holiday Decorative ProductsUL588 節(jié)假日燈飾 UL 安全標(biāo)準(zhǔn)Product: 產(chǎn)產(chǎn)品品Must be without any unsafe defect for using; 不允許有在實(shí)際使用中任何對(duì)使用者造成傷害的缺陷；Should be free of damaged, broken, scratch, crackle etc. Cosmetic / Aesthetics defect; 不應(yīng)有任何損壞，破碎，擦傷，或碎裂等外觀缺陷；Must be confor

4、m to the shipping market legal regulation / clients requirement; 必須符合銷往國(guó)當(dāng)?shù)氐姆ㄒ?guī)以及客戶的要求；The construction, appearance, cosmetics and material of all units should comply with clients requirement / approved samples; 產(chǎn)品的結(jié)構(gòu)，外觀，材料等必須符合客戶的要求或與樣品保持一致；All units should have full function complying with clients r

5、equirement / approved samples;產(chǎn)品功能必須符合客戶的要求或與樣品保持一致；The marking / label on unit should be legal and clear. 產(chǎn)品上的標(biāo)記/標(biāo)簽必須符合法規(guī)要求且清晰明確。Package: 包包裝裝All units will be adequately packaged, and constructed from suitably robust materials, such that it arrives in store in a merchantable condition; 產(chǎn)品要有足夠強(qiáng)度的材料

6、構(gòu)成的充分包裝，使得貨物以可銷售的狀態(tài)到達(dá)目的倉(cāng)庫(kù)；The packaging material can protect the goods from damage during transportation; 在運(yùn)輸過(guò)程中，包裝材料能防止貨物受損；The shipping mark, bar code, label (such as price label), should conform to clients spec. and/or approved samples; 箱麥，條形碼，標(biāo)簽（例如：價(jià)格標(biāo)簽）應(yīng)符合客戶的要求或與樣品保持一致；The package should comply

7、 to clients requirement / approved samples; 包裝必須符合客戶的要求或與樣品保持一致；Text of illustration, instruction, label and warning statement etc. must be clearly printed in users language;圖解，說(shuō)明書，標(biāo)簽，警告聲明等應(yīng)清晰地印有使用者語(yǔ)言；The illustration and instruction on the packaging must conform to the product and its actual perfor

8、mance.包裝上的圖解和說(shuō)明書必須與實(shí)際產(chǎn)品及其功能保持一致；The method and material of pallet/crate etc. should be approved by client. 棧板/板條箱包裝的材料及方式必須經(jīng)客戶批準(zhǔn) 3. Inspection Plan & Defects classification 檢驗(yàn)計(jì)劃及缺陷分類檢驗(yàn)計(jì)劃及缺陷分類Sampling procedure & Defects Definition, please refer to SHOP-HI001 General Inspection Operation Procedure抽樣程

9、序以及缺陷定義，詳見 SHOP-HI001 通用檢查程序 最終隨機(jī)檢查。 Acceptable Quality Limit: 可接受的質(zhì)量限可接受的質(zhì)量限Critical 0 Non-conformity is not allowedAQL 1.5 For Major Non-ConformityAQL 4.0 For Minor Non-Conformity Item codeDetails 詳細(xì)說(shuō)明詳細(xì)說(shuō)明Sample size & Defects Classification抽樣數(shù)量及缺陷分類抽樣數(shù)量及缺陷分類Critical致命Major嚴(yán)重Minor輕微Packaging Check

10、包裝檢查包裝檢查At least the square root of the total number of cartons or defined by client, and checks all cartons/pallets/crates that were selected for sampling.至少是總箱數(shù)的平方根，否則就由客戶特別指定， 要對(duì)所有抽取的卡通箱/棧板/板條箱進(jìn)行檢查.Details please refer to SHWI-HI-G-001 具體請(qǐng)參照產(chǎn)品包裝驗(yàn)貨通用作業(yè)指導(dǎo)書相關(guān)章節(jié)2Electric Safety Test 電氣安全測(cè)試電氣安全測(cè)試AHi-p

11、ot test高壓測(cè)試G-IIFor European market product: 針對(duì)歐洲市場(chǎng)產(chǎn)品針對(duì)歐洲市場(chǎng)產(chǎn)品Class II product: 4000Vac, 2S, Leakage current 5mA II 類產(chǎn)品: 4000 伏，2 秒，泄漏電流5mAFor North America market product: 針對(duì)美洲市場(chǎng)產(chǎn)品針對(duì)美洲市場(chǎng)產(chǎn)品1200Vac, 2S, Leakage current 5mA1200伏, 2秒，泄漏電流 1.5mm外殼部件的配合差，間縫1.5mmXPoor mating of the cabinet parts, gap 1.0mm

12、1.5mm外殼部件的配合差，間縫在 1.0mm 到 1.5mm 之間XPoor color, texture or polishing matching of the cabinet parts seriously著色差，外殼部件之間的紋理或拋光的配合嚴(yán)重不良XPoor color, texture or polishing matching of the cabinet parts slightly著色差，外殼部件之間的紋理或拋光的配合輕微不良XCosmetic coating bubble, uneven, strip away涂層起泡，不平，條痕XScratch on front sur

13、face/scratch on side surface, seriously. ( more than 10 mm)正面刮傷， 或側(cè)面嚴(yán)重刮傷（超出 10mm）XScratch on back /side surface ( more than 5mm but less than 10 mm)背面刮傷，或側(cè)面有刮傷（超出 5mm 但不到 10mm）X4Bar Code verification條形碼檢測(cè)條形碼檢測(cè)S-1Bar code can not be scanned條形碼不能被掃描XWrong bar code label is used錯(cuò)誤的條形碼X5Mechanical check

14、 組裝部件的機(jī)械檢查組裝部件的機(jī)械檢查G-IIScrews / fastener / assembled parts not secured / improperly seated螺釘，扣件以及其他零部件沒(méi)有固定， 或錯(cuò)誤的固定XScrew loosen and causing some parts loosed螺釘松動(dòng)導(dǎo)致相關(guān)部件松動(dòng)XScrew head damaged and could not be stripped off螺釘頭受損，且不能被卸下XScrew head damaged and but could be stripped off螺釘頭受損，但可被卸下XKey, butt

15、on, switch jammed, loose or no feeling鍵盤，按扭，開關(guān)軋住，松動(dòng)或沒(méi)有反應(yīng)XLCD panel, LED indicator wrongly seated seriously if applicable液晶顯示器，發(fā)光二極管安裝嚴(yán)重錯(cuò)誤XForeign material or loose part inside (No safety problem)產(chǎn)品內(nèi)部發(fā)現(xiàn)有異物或部件松動(dòng) (不會(huì)導(dǎo)致安全隱患的)X6Function Test功能檢查功能檢查ANormal function check according to instruction manual根據(jù)

16、產(chǎn)品說(shuō)明書，做一般的功能測(cè)試G-IICant power on / off開/關(guān)功能失靈XAuto power off /on自動(dòng)開/關(guān)XInoperative set部件失去功能XLack or abnormal function (refer to manual) 功能缺失或不正常（參照說(shuō)明書）XInoperative bulbs in a set (more than spare bulbs)多個(gè)的燈泡不亮 (超過(guò)備泡數(shù))XMalfunction or intermittent function for controller box控制盒沒(méi)有功能或者功能不連續(xù)XInoperative b

17、ulb in a set (less than spare bulbs)燈泡不亮 (沒(méi)超過(guò)備泡數(shù))XLED indicator not lit, intermittent, dim, bad spot for controller boxLED 指示器不亮，斷續(xù)，暗淡，控制器盒有斑點(diǎn)XObvious unit noise / buzz when working for controller box控制盒工作時(shí)有明顯的電磁噪聲XAbsence of any function which stated in the user manual不具備手冊(cè)中指定的某些功能X7Field Tests & D

18、ata Measurement現(xiàn)場(chǎng)測(cè)試及數(shù)據(jù)測(cè)量現(xiàn)場(chǎng)測(cè)試及數(shù)據(jù)測(cè)量AInput power test (at rated voltage)額定電壓輸入功率測(cè)試S-3Informative remarkInternal check for UK plug ( BS1363)針對(duì) UK 的插頭做內(nèi)部檢測(cè)（BS1363）3 samplesInsulation sleeve overstep cord grip less than 3mm絕緣護(hù)套沒(méi)有超過(guò)線夾 3mmXFree strands cant lead to short circuit飛絲不會(huì)導(dǎo)致短路的XLoose strands散絲XCou

19、nterfeit BS plug fuse假的 BS 插頭保險(xiǎn)絲Length out of range of 25-26.2mm長(zhǎng)度超出 25-26.2mm 的范圍Weight out of range of 2.2-2.4G重量超出 2.2-2.4g 的范圍XBWrong wiring插頭內(nèi)部連線錯(cuò)誤XPolarity check for North America product針對(duì)美洲市場(chǎng)產(chǎn)品的極性檢測(cè)3 samplesCMain switch not electrically connected to the ungrounded conductor of the supply cir

20、cuit.火線未先進(jìn)入開關(guān)Fail the shipmentNormal running test for 4 hours運(yùn)轉(zhuǎn)測(cè)試 4 小時(shí)3 samplesDMalfunction or Hi-pot test failed or other unsafe problem有故障/高壓測(cè)試失敗/有其他安全隱患XXSpare bulb & accessories fitting test fails備泡和附件的裝配測(cè)試S-3ECant be fitted or difficult to fit不能裝配或裝配困難XData measurement of length of power cord (

21、push-in type)電源線長(zhǎng)度測(cè)量 (插泡類型的燈串)3 samplesFrom plug to 1st lamp holder less than 1.5m插頭到第一個(gè)燈座長(zhǎng)度小于 1.5mFail the shipmentFOther measurements of length not meet spec.其他尺寸與客戶要求不符 (超出5%)Informative remarkShunt test on one bulb per string（if applicable）燈泡橋接功能測(cè)試（每串測(cè)試 1 個(gè)燈泡, 若適用）3 samplesGCut off the filament

22、of one bulb per string, others bulbs in the same string do not work每串任選一個(gè)燈泡將其燈絲挑斷, 同一燈串中的其他燈泡不亮Fail the shipmentStrain relief pull test拉力測(cè)試3 samplesFor European market product: 針對(duì)歐洲市場(chǎng)產(chǎn)品針對(duì)歐洲市場(chǎng)產(chǎn)品For single core cord, pull force 30N, 1S, for 50 times針對(duì)單芯線, 拉力為 30N, 拉 50 次, 每次持續(xù) 1 秒For American market p

23、roduct: 針對(duì)美洲市場(chǎng)產(chǎn)品針對(duì)美洲市場(chǎng)產(chǎn)品A 8-pound (36N) weight is to be suspended from the cord for 1minute, there should be no disconnection of conductors，the internal wiring should not be displacement due to mechanical stress. 36N 重量的砝碼懸掛在電源線上 1 分鐘，接線端子上的電源線不應(yīng)脫落，內(nèi)部導(dǎo)線不應(yīng)受到應(yīng)力而發(fā)生位移。HLongitudinal displacement more tha

24、n 2 mm被固定軟線的縱向位移大于 2mmFail the shipmentInternal check for wiring/workmanship/main components內(nèi)部結(jié)構(gòu)檢查3 samplesEarth terminal not anti-loosen device for class I tools接地端子沒(méi)有防松動(dòng)裝置XCreepage distance, clearance distance through insulation over the specified value爬電距離、電氣間隙超出規(guī)定值XWrong national type AC Plug or

25、 no certificate交流電插頭的類型有誤或無(wú)相關(guān)認(rèn)證證書XWrong type of AC cable (conductor area, no certificate) 電源線類型不對(duì)（導(dǎo)線橫截面小，無(wú)證書等）XWrong fuse type or rating (current, voltage) 保險(xiǎn)絲類型或額定值有誤（電流，電壓）XXIOther missing or wrong material parts affect safety problem其它導(dǎo)致安全隱患的材料缺失或有誤XJData measurement of bulb current on 5 bulbs (i

26、ncluding 1 fuse bulb)燈泡電流測(cè)試（測(cè)試 5 個(gè)燈泡，包括 1 個(gè)熔斷絲燈泡）1 sample / colorInformative remarkKWater proof test (for outdoor use, if applicable) fails防水測(cè)試（對(duì)室外燈具,若適用）失敗1 sampleFail the shipmentRubbing test on rating plate for European market product: 銘牌擦拭測(cè)試銘牌擦拭測(cè)試 - 針對(duì)歐洲市場(chǎng)產(chǎn)品針對(duì)歐洲市場(chǎng)產(chǎn)品1 sampleRubbing the marking by

27、 hand for 15S with a piece of cloth soaked with water and again for 15S with a piece of cloth with petroleum spirit用干凈的布蘸水擦拭 15 秒,然后用布蘸上汽油擦拭 15 秒The label is illegible or marking plates show curling銘牌/標(biāo)簽?zāi)：蚱鹁鞦ail the shipmentDefacement test on labels for American market product: 標(biāo)簽?zāi)p測(cè)試標(biāo)簽?zāi)p測(cè)試 針對(duì)于美洲市場(chǎng)

28、產(chǎn)品針對(duì)于美洲市場(chǎng)產(chǎn)品1 sampleRub with finger back and forth ten times with a downward force of approximately 4 pounds (18 N) on label surface, and then, Scrape the label back and forth ten times across printed areas and edges by fingernail, with a downward force of 2lbs (9N)用手指以大約 4 磅（18N）的力前后摩擦銘牌/標(biāo)簽表面 10 次, 然后再用手指甲以大約 2 磅（9N）的力前后刮擦表面以及邊沿 10