鞋廠生產(chǎn)線操作方法課件

1、鞋廠生產(chǎn)線操作方法NAN PAO RESINS CHEMICAL CO., LTD.Head Office12, Nan Hai Village Shee Kang Shiang, Tainan, Taiwan, R.O.C.TEL：（06）7952801 8FAX：（06）7950079e-mail：e-mail：鞋廠生產(chǎn)線操作方法調(diào)膠室調(diào)膠室Laboratory （Mix room） 調(diào)膠注意事項(xiàng)Notice for the preparation of adhesive 接著劑、處理劑之準(zhǔn)備Preparation of adhesive and primer 調(diào)膠室操作方法Laborat

2、ory operation method 硬化劑之特性及注意事項(xiàng)The characteristics of hardeners and notice for application 乾燥條件設(shè)計(jì)乾燥條件設(shè)計(jì)Design of drying condition 表面處理表面處理Surface treatingUV處理劑與處理劑與UV機(jī)臺(tái)操作注意事項(xiàng)機(jī)臺(tái)操作注意事項(xiàng)Notice for using UV primer and UV machine接著劑之塗刷接著劑之塗刷Brushing of adhesive貼合貼合Assembling加壓加壓Pressing整理整理Fixing鞋廠生產(chǎn)線操作方

3、法調(diào)膠室Laboratory（Mix room） 調(diào)膠注意事項(xiàng)調(diào)膠注意事項(xiàng)Notice for the Preparation of Adhesive 正確的調(diào)膠是良好接著的第一步正確的調(diào)膠是良好接著的第一步, 應(yīng)謹(jǐn)遵下列四個(gè)步驟應(yīng)謹(jǐn)遵下列四個(gè)步驟Correct preparation of adhesive is the beginning of good bonding, so one should obey the following four steps：秤秤Weighing： 準(zhǔn)確地秤取糊劑及硬化劑添加比率。準(zhǔn)確地秤取糊劑及硬化劑添加比率。 Weight the glue and h

4、ardener correctly.攪攪Mixing： 完全均勻的混合糊劑與硬化劑，尤其注意容器邊綠及底部的混合，建議用機(jī)械攪拌。完全均勻的混合糊劑與硬化劑，尤其注意容器邊綠及底部的混合，建議用機(jī)械攪拌。Mechanically stir the glue and hardener till the mixture is homogeneous（especially for the mixture on the bottom and inner margin of the container）.蓋蓋Covering： 容器務(wù)必蓋緊，避免溶劑揮發(fā)及受空氣中水氣之影響。容器務(wù)必蓋緊，避免溶劑揮發(fā)及

5、受空氣中水氣之影響。 The container should be covered when not in use so that not to be effected by the moisture.換換Changing： 一次盛裝糊劑的量不要太多（建議約一次盛裝糊劑的量不要太多（建議約30分鐘用量），少量多換，保持容器的乾淨(jìng)。分鐘用量），少量多換，保持容器的乾淨(jìng)。 Do not prepare too much adhesive for one time（recommend to prepare the amount of adhesive which can be used up in

6、 30 minutes）鞋廠生產(chǎn)線操作方法 接著劑、處理劑的準(zhǔn)備 PREPARATION OF ADHESIVE AND PRIMER 選擇大小適中、材質(zhì)適合之膠碗盛裝處理劑、接著劑，應(yīng)配合生產(chǎn)速度決定每次準(zhǔn)備量之大小。 Select suitable size and material of bowl that contain treating agent and adhesive, and match speed of processing to decide the preparation the preparation amount time.鞋廠生產(chǎn)線操作方法1. 加入硬化劑加入硬化

7、劑Add hardener硬化劑加入之量，應(yīng)求準(zhǔn)確（通常以量杯度量稱重）。Additive amount to hardener must be accurate.加入硬化劑後，應(yīng)以機(jī)械式攪拌器攪拌均勻。After add hardener, must mix completely, because of hardener is heavier than adhesives, so we must mix it up and down, dont only right and left.每次使用硬化劑後應(yīng)立即將罐蓋蓋好，避免與空氣中的水份反應(yīng)。After using hardener ever

8、y time, opened bottle must be tightly sealed immediately in order to avoid reacting with moisture.鞋廠生產(chǎn)線操作方法注意可使用時(shí)間注意可使用時(shí)間Pay attention to pot life.泡製好的接著劑，請標(biāo)示日期、時(shí)間及品名。觀察使用中接著劑之塗佈性，若有死膠現(xiàn)象，應(yīng)立即停止使用。已超過可使用時(shí)間之接著劑不可與新準(zhǔn)備之接著劑混用或倒入原來接著劑桶中。 Observe workability of adhesive during processing, if it have phenome

9、non of gel, must stop to use immediately.鞋廠生產(chǎn)線操作方法調(diào)膠室操作方法LABORATORY OPERATION METHOD1. 混合重量比111GN（Primer）1001071（Hardener）41024（Primer）100RFE（Hardener）8NP-71KMN（S/B cement） 1001071（Hardener）4NP-57（W/B cement）100CL-16（Hardener）52. 清潔及乾燥所有裝膠桶、碗及攪拌器具。 Clean and dry all container and agitator.3.正確的量稱膠水與

10、硬化劑之比例。Weight correctly both cement（or primer） hardener.鞋廠生產(chǎn)線操作方法4.水性膠攪拌速度及時(shí)間為300-500 RPM8-10分鐘。Add hardener to W/B cement mix by agitator at 300-500 RPM for 8-10 minutes5.油性膠攪拌速度及時(shí)間為500-800 RPM5-8分鐘。Add hardener to S/B primer or cement mix by agitator at 500-800 RPM for 5-8 minutes.6.混合後之膠水以保鮮膜將糊劑碗

11、封住，避免水氣及污染。另標(biāo)上泡膠時(shí)間。Cover the mixture with PE film to avoid dirt and moisture,7.混合後之膠水，可使用時(shí)間約2小時(shí)，所以請注意調(diào)糊（用糊）之量。The pot life of the mixture is about 2 hrs.鞋廠生產(chǎn)線操作方法8.雨天及濕氣（度）高時(shí)，請酌量添加硬化劑1%。Add 1% more hardener during raining day & high humidity weather.9.硬化劑使用後請將瓶口密封以避免水氣。Make sure to close tightly the

12、 container after each use to avoid moisture.10. 水性膠之包裝桶，使用後可以水清洗，清洗後水可回收加入水性膠中混合使用。NP-57（W/B cement）residues in the package vessel, can be washed with distilled water. The aqueous mixture from washing can be used again.鞋廠生產(chǎn)線操作方法11.使用流程The mixing procedure is as follows：NP-57（W/B cement）100CL-16（Hard

13、ener）5Mixing8-10mins 300-500RPMAdd aqueous mixtureMixing3-5mins 300-500RPMNP-71KMN（S/B cement）1001071（Hardener）4Mixing5-8mins 500-800RPM111GN（S/B primer）1001071（Hardener）4Mixing5-8mins 500-800RPM鞋廠生產(chǎn)線操作方法硬化劑Hardeners 組成組成Composition： 聚異氰酸鹽（Polyisocyanate） 有機(jī)溶劑(Solvent) 功用功用Function : 和接著劑形成交鏈架橋提高耐熱性

14、及黏著拉力 React with the adhesive resin to form a strong intermolecular bonding and increase the heat resistance of the cement.鞋廠生產(chǎn)線操作方法硬化劑Hardeners 分類分類Classification：不同硬化劑搭配接著劑可產(chǎn)生不同物性，如反應(yīng)速率、耐黃變 性及接著力。下表為不同硬化劑之特性比較Different hardeners show differentproperties, such as reaction rate, yellowing resistance

15、 and bonding strength.The following table show the comparison of different type of hardener.1048RC1071E-930RFEFEH1000CL-16CL-12反應(yīng)速率反應(yīng)速率Reaction rate耐黃變性耐黃變性Yellowing resistance初期力初期力I.B.S.後期力後期力F.B.S.P.S.： I.B.S.：Initial Bonding Strength F.B.S.：Final Bonding Strength鞋廠生產(chǎn)線操作方法注意事項(xiàng)注意事項(xiàng)Cautions： 一般情況下，

16、硬化劑添加量佔(zhàn)接著劑3-5%即已足夠，但以不超過10%為宜。Generally, its enough to add 3-5% by weight of hardener to the adhesive, but not more than 10%.當(dāng)初期接著力或後期耐熱性要求較高時(shí)，硬化劑之添加量可略為增加。Higher initial bonding strength and excellent heat resistance can be achieved by slight increase of hardener.溫度較高時(shí)，硬化劑與接著劑之反應(yīng)速率加快，所以添加量可以稍減，但不可低

17、於某一限度（如3%），以確保後期硬化完全。At higher drying temperature, less hardener is better, but dont less than 3% 鞋廠生產(chǎn)線操作方法由於硬化劑會(huì)與水產(chǎn)生快速反應(yīng)，故在濕氣較重之場合，為補(bǔ)償因與水氣作用的損失，硬化劑之添加量應(yīng)稍微提高，下表可供參考 The reaction with moisture is slow for water-based hardener but rapid for solvent-based hardener in high relative humidity, thus it is

18、better to increase the amount of solvent-based hardener to make-up the loss of isocyanate. Below is the reference table to show the amount of solvent-based hardener should be added under different relative humidity.： 相對濕度（相對濕度（%）Relative Humidity（）（）硬化劑添加量（對接著劑重量比）硬化劑添加量（對接著劑重量比）Amount of Hardener（w

19、eight ）低於低於Below 80%3 4 %80 90 %3 5 %高於高於Above 90%4 6 %注意事項(xiàng)注意事項(xiàng)Cautions： 鞋廠生產(chǎn)線操作方法5.一般情況下溫度愈高，濕氣也愈高，而二者對硬化劑添加量之影響則恰好相反，此時(shí)我們應(yīng)以濕度為主要考量因素，因其對硬化劑之影響較溫度為大。Temperature and humidity show opposite influence in the adding amount of hardener, the former has more influence for water-based system, but the later

20、 should be considered first for solvent-based system.6.淺色材質(zhì)以選用淺色硬化劑（如CL-16, CL-12, 1048RC、1070、1071）為佳。Hardeners with pale color such as CL-16, CL-12 ,1048RC, 1070, 1071 are more suitable for materials with pale color.7.有一部份處理劑含有固成份者，可加入少量硬化劑，以提高其處理效果，但需注意其使用時(shí)效。Some primers with solid content can im

21、prove treating effect by adding little amount of hardener, but the pot life of primers should be noted.注意事項(xiàng)注意事項(xiàng)Cautions： 鞋廠生產(chǎn)線操作方法乾燥條件之設(shè)計(jì)Design of drying condition接著劑上膠後，必須適度之乾燥，才能得到良好之接著效果。乾燥方法可分為自然乾燥與人工乾燥兩種，自然乾燥就是在常溫下乾燥，容易受到天候、環(huán)境等之影響，無法保持一致的乾燥效果；大部份的製鞋廠均用人工乾燥法。在設(shè)計(jì)乾燥條件時(shí)，包括下列事項(xiàng)： After adhesive is ce

22、mented the surface of adherend, it needs suitable drying, it can give a good effect for bonding. Method of drying contain natural drying artificial drying method. Natural drying is dry room temperature, it was easily affected by weather and environment, so it dont keep unanimous effect of drying, mo

23、st shoe-making factory adopt all artificial drying method, when we design drying condition, it will contain following items：鞋廠生產(chǎn)線操作方法1. 熱源的選擇熱源的選擇Selection items： 乾燥必須吸收熱能，而熱能來自各種不同之熱源，如赤外燈、電熱管、矽熱管、蒸氣套管等。應(yīng)事先瞭解各種熱源之特性及其優(yōu)缺點(diǎn)，再根據(jù)本身之需要，選擇最適合之熱源。 It must absorb heat energy during drying process, but heat

24、energy come from various different heat source, example infrared lamp, electric heater, ceramic heater, vapor tube etc. We must understand properties of various heater source and advantage of disadvantage, according to requirement of oneself, we again select most suitable heat source.乾燥條件之設(shè)計(jì)Design o

25、f drying condition鞋廠生產(chǎn)線操作方法2.烘箱風(fēng)量循環(huán)系統(tǒng)烘箱風(fēng)量循環(huán)系統(tǒng)wind intensity in ovens circulating system 乾燥另重要因素為風(fēng)量因素，良好的風(fēng)扇設(shè)計(jì)可提高乾燥速度。若發(fā)現(xiàn)風(fēng)扇失靈，應(yīng)馬上修復(fù)。 Wind intensity is one of the important factors for drying a good wind circulating system can accelerate the drying. Repair at once if the wind circulating system cant wo

26、rk.乾燥條件之設(shè)計(jì)Design of drying condition鞋廠生產(chǎn)線操作方法3.乾燥時(shí)間、溫度之選定乾燥時(shí)間、溫度之選定Selection of drying time and temperature. 根據(jù)鞋型與所選定接著劑的需要，設(shè)定最適宜之乾燥時(shí)間與溫度（如附件）。 According to the shoe patterns and requirement of selected adhesive, we establish most suitable drying time and temperature.（See the attached treating proce

27、ss for various shoe materials.）乾燥條件之設(shè)計(jì)Design of drying condition鞋廠生產(chǎn)線操作方法4.溫度之調(diào)整與控制溫度之調(diào)整與控制Adjustment and control of temperature： 烘箱上應(yīng)有溫度指示器及溫度控制系統(tǒng)，並應(yīng)經(jīng)常以留點(diǎn)溫度計(jì)測量箱內(nèi)之實(shí)際溫度，若發(fā)現(xiàn)溫度不在適當(dāng)範(fàn)圍內(nèi)應(yīng)立即調(diào)整。 It must have instruction meter of temperature and control system of temperature on the oven, and usually measure

28、actual temperature of oven with detain thermometer, if we find that temperature is not suitable range, we adjust at once.乾燥條件之設(shè)計(jì)Design of drying condition鞋廠生產(chǎn)線操作方法表面處理表面處理Surface treating表面處理對於接著效果影響很大，正確的表面處理才能確保預(yù)估接著效果。Surface treating affect most for effect of adhesion. Correct surface-treating ca

29、n make the good adhesion.不易接著之光滑表面，或沾有油污離型劑等之表面應(yīng)先磨粗處理，並注意磨粗程度，太組或太粗均非所宜。Smooth surface or surface of stained grease or release etc. must roughen before chemical treatment, and need suitable rough, too tiny or too thick is not suitable.2. 選擇正確的處理劑，不同的材質(zhì)應(yīng)使用不同處理劑（依糊劑廠商之標(biāo)準(zhǔn)）。Select suitable primers for d

30、ifferent substrates.3. 選擇適當(dāng)之處理工具（如紗布、棉花、海棉），應(yīng)以處理快速、方便、效果良好為選擇之依據(jù)。Select suitable treating tool （Example gauze, cotton, sponge etc.）, it is dependent to fast treating, convenient, good effect.4.處理應(yīng)求均勻、完全。Treating must be completely.5.紗布、棉花等應(yīng)經(jīng)常更換，尤其對含有大量離型劑之材質(zhì)，若不經(jīng)常更換紗布，離型劑無法處理乾燥，不能確保處理劑果。Gauze, cotton

31、 etc, must be usually changed, specially for materials containing much releasing agents , if releasing agents not removed clearly, the treating effect cant be ensured.鞋廠生產(chǎn)線操作方法UV處理劑與UV機(jī)臺(tái)操作注意事項(xiàng)Notice for using UV primer and UV Machine 每次使用UV處理劑最好倒約30分鐘可使用完之量。Prepare the amount of UV primer which can

32、be used up within 30 minutes or every time.UV處理劑應(yīng)確實(shí)擦拭接著面，以免接著不良。Make sure the surface of adherend had been wiped with UV primer completely, or poor adhesion will occur.UV處理劑擦拭布或工具，應(yīng)經(jīng)常更換保持乾淨(jìng)。Change the wiping tools frequently and keep them clean.擦拭UV處理劑後確實(shí)烘乾，再照射UV以免積處理劑反應(yīng)不完全。Make sure UV primer had b

33、een dried up after applying to avoid incompletely reaction.UV機(jī)啟動(dòng)後，確實(shí)點(diǎn)燈完成後才可使用，並注意四支燈管電流表是否有通電？電流是否穩(wěn)定？After switch on UV machine, make sure UV tube had been turned on, check working condition of the ammeter of UV tube.確認(rèn)強(qiáng)、弱光開關(guān)是否正確？ Check if the switch of light intensity is on the correct position. UV

34、能量是否足夠？ Is the UV energy enough?鞋廠生產(chǎn)線操作方法UV處理劑與UV機(jī)臺(tái)操作注意事項(xiàng)Notice for using UV primer and UV Machine8.注意燈管壽命（1000小時(shí)）。Pay attention to the usable duration of the UV tubes.（1000 hrs）9.燈管反射罩若受灰塵污染，以酒精擦拭避免UV能量不足。If the tubes and reflect cover are dirty. Wipe them with alcohol to avoid lacking of energy. 1

35、0.鞋子應(yīng)儘量放於UV機(jī)輸送帶中央，且應(yīng)每隻間隔一小段，避免太靠近產(chǎn)生陰影，使PHYLON吸收能量不足。The shoes should be put in the center of the convey belt, each piece of shoe should be kept interval, too closer arrangement of shoes may produce shadow and will lead to the insufficient energy absorption.11.每次開機(jī)燈完成後，約5分鐘以UV能量計(jì)（經(jīng)校驗(yàn)合乎標(biāo)準(zhǔn)）測量UV能量是否足夠？A

36、fter switching on UV tubes five minutes, using UV meter to measure the UV energy and make sure UV energy an enough state.12.處理完之鞋材儘快貼合，避免環(huán)境影響而變質(zhì)。To reduce the effect factor by the environment primed phylon should be assembly immediaditely.13.處理完之鞋材請勿用手直接觸摸（請戴棉紗手套），若鞋材沒有直接上線，則請裝入黑色塑膠袋中，並標(biāo)上日期。Wear cot

37、ton glove to take the pretreated shoe materials, which should be dated and put in black plastic bags when not used in production line immediately after treating.鞋廠生產(chǎn)線操作方法接著劑刷塗Brushing根據(jù)材質(zhì)、接著劑、塗佈等選擇適合之刷子。Choose proper brush according to the kind of shoe materials, adhesives and coating.刷子每次粘膠應(yīng)力求固定，塗刷

38、時(shí)力量也應(yīng)求平均，才能保持膠膜之均勻厚度。Try to keep the using amount of adhesives and brushing force constant to give consistent thickness of adhesive film.除了要求塗刷速度快，亦應(yīng)保持清潔，塗刷時(shí)不可使接著劑污染鞋子。Dont dirt the shoes when brushing adhesives.使用完畢之毛刷應(yīng)馬上清洗乾淨(jìng)。Clean the brush immediately after use 鞋廠生產(chǎn)線操作方法貼合Assembling保持桌臺(tái)手部之乾淨(jìng)(貼合手請帶手套)，接著劑烘乾後貼合前不可受到污染。Keep the table and hand clean so that not to dirt the adhesives layer after drying and before assembling.看準(zhǔn)貼合部位，應(yīng)求一次貼合成功。Accurately spot to finish the assembling once.貼合後應(yīng)以手先行稍微加壓。Slightly