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1、Selecting the Right Data Acquisition SystemEngineers often must monitor a handful of signals over extended periods of time, and then graph and analyze the resulting data. The need to monitor, record and analyze data arises in a wide range of applications, including the design-verification stage of p
2、roduct development, environmental chamber monitoring, component inspection, benchtop testing and process trouble-shooting. This application note describes the various methods and devices you can use to acquire, record and analyze data, from the simple pen-and-paper method to using today's sophis
3、ticated data acquisition systems. It discusses the advantages and disadvantages of each method and provides a list of questions that will guide you in selecting the approach that best suits your needs.Introduction In geotechnical engineering, we sometime encounter some difficulties such as monitorin
4、g instruments distributed in a large area, dangerous environment of working site that cause some difficulty for easy access. In this case, operators may adopt remote control, by which a large amount of measured data will be transmitted to a observation room where the data are to be collected, stored
5、 and processed. The automatic data acquisition control system is able to complete the tasks as regular automatic data monitoring, acquisition and store, featuring high automation, large data store capacity and reliable performance. The system is composed of acquisition control system and display sys
6、tem, with the following features: 1. No. of Channels: 32 ( can be increased or decreased according to user's real needs.) 2. Scanning duration: decided by user, fastest 32 points/second 3. Store capacity: 20G( may be increased or decreased) 4. Display: (a) Table of parameter (b) History tendency
7、 (c) Column graphics. 5. Function: real time monitoring control, warning 6. Overall dimension: 50cm×50cm×72cm Data acquisition systems, as the name implies, are products and/or processes used to collect information to document or analyze some phenomenon. In the simplest form, a technician
8、logging the temperature of an oven on a piece of paper is performing data acquisition. As technology has progressed, this type of process has been simplified and made more accurate, versatile, and reliable through electronic equipment. Equipment ranges from simple recorders to sophisticated computer
9、 systems. Data acquisition products serve as a focal point in a system, tying together a wide variety of products, such as sensors that indicate temperature, flow, level, or pressure. Some common data acquistion terms are shown below: Data acquisition technology has taken giant leaps forward over th
10、e last 30 to 40 years. For example, 40 years ago, in a typical college lab, apparatus for tracking the temperature rise in a crucible of sodiumtungsten- bronze consisted of a thermocouple, a bridge, a lookup table, a pad of paper and a pencil. Today's college students are much more likely to use
11、 an automated process and analyze the data on a PC Today, numerous options are available for gathering data. The optimal choice depends on several factors, including the complexity of the task, the speed and accuracy you require, and the documentation you want. Data acquisition systems range from th
12、e simple to the complex, with a range of performance and functionality.Pencil and paper The old pencil and paper approach is still viable for some situations, and it is inexpensive, readily available, quick and easy to get started. All you need to do is hook up a digital multimeter (DMM) and begin r
13、ecording data by hand.Unfortunately, this method is error-prone, tends to be slow and requires extensive manual analysis. In addition, it works only for a single channel of data; while you can use multiple DMMs, the system will quickly becomes bulky and awkward. Accuracy is dependent on the transcri
14、ber's level of fastidiousness and you may need to scale input manually. For example, if the DMM is not set up to handle temperature sensors, manual scaling will be required. Taking these limitations into account, this is often an acceptable method when you need to perform a quick experiment.Stri
15、p chart recorder Modern versions of the venerable strip chart recorder allow you to capture data from several inputs. They provide a permanent paper record of the data, and because this data is in graphical format, they allow you to easily spot trends. Once set up, most recorders have sufficient int
16、ernal intelligence to run unattended without the aid of either an operator or a computer. Drawbacks include a lack of flexibility and relatively low accuracy, which is often constrained to a few percentage points. You can typically perceive only small changes in the pen plots. While recorders perfor
17、m well when monitoring a few channels over a long period of time, their value can be limited. For example, they are unable to turn another device on or off. Other concerns include pen and paper maintenance, paper supply and data storage, all of which translate into paper overuse and waste. Still, re
18、corders are fairly easy to set up and operate, and offer a permanent record of the data for quick and simple analysis.Scanning digital multimeter Some benchtop DMMs offer an optional scanning capability. A slot in the rear of the instrument accepts a scanner card that can multiplex between multiple
19、inputs, with 8 to 10 channels of mux being fairly common. DMM accuracy and the functionality inherent in the instrument's front panel are retained. Flexibility is limited in that it is not possible to expand beyond the number of channels available in the expansion slot. An external PC usually ha
20、ndles data acquisition and analysis.PC plug-in cards PC plug-in cards are single-board measurement systems that take advantage of the ISA or PCI-bus expansion slots in a PC. They often have reading rates as high as 100,000 readings per second. Counts of 8 to 16 channels are common, and acquired data
21、 is stored directly into the computer, where it can then be analyzed. Because the card is essentially part of the computer, it is easy to set up tests. PC cards also are relatively inexpensive, in part, because they rely on the host PC to provide power, the mechanical enclosure and the user interfac
22、e. Data acquisition options In the downside, PC plug-in cards often have only 12 bits of resolution, so you can't perceive small variations with the input signal. Furthermore, the electrical environment inside a PC tends to be noisy, with high-speed clocks and bus noise radiated throughout. Ofte
23、n, this electrical interference limits the accuracy of the PC plug-in card to that of a handheld DMM .These cards also measure a fairly limited range of dc voltage. To measure other input signals, such as ac voltage, temperature or resistance, you may need some sort of external signal conditioning.
24、Additional concerns include problematic calibration and overall system cost, especially if you need to purchase additional signal conditioning accessories or a PC to accommodate the cards. Taking that into consideration, PC plug-in cards offer an attractive approach to data acquisition if your requi
25、rements fall within the capabilities and limitations of the card.Data loggers Data loggers are typically stand-alone instruments that, once they are setup, can measure, record and display data without operator or computer intervention. They can handle multiple inputs, in some instances up to 120 cha
26、nnels. Accuracy rivals that found in standalone bench DMMs, with performance in the 22-bit, 0.004-percent accuracy range. Some data loggers have the ability to scale measurements, check results against user-defined limits, and output signals for control. One advantage of using data loggers is their
27、built-in signal conditioning. Most are able to directly measure a number of different inputs without the need for additional signal conditioning accessories. One channel could be monitoring a thermocouple, another a resistive temperature device (RTD) and still another could be looking at voltage. Th
28、ermocouple reference compensation for accurate temperature measurement is typically built into the multiplexer cards. A data logger's built-in intelligence helps you set up the test routine and specify the parameters of each channel. Once you have completed the setup, data loggers can run as sta
29、ndalone devices, much like a recorder. They store data locally in internal memory, which can accommodate 50,000 readings or more. PC connectivity makes it easy to transfer data to your computer for in-depth analysis. Most data loggers are designed for flexibility and simple configuration and
30、operation, and many provide the option of remote site operation via battery packs or other methods. Depending on the A/D converter technique used, certain data loggers take readings at a relatively slow rate, especially compared to many PC plug-in cards. Still, reading speeds of 250 readings/second
31、are not uncommon. Keep in mind that many of the phenomena being monitored are physical in nature such as temperature, pressure and flow and change at a fairly slow rate. Additionally, because of a data logger's superior measurement accuracy, multiple readings and averaging are not necessary, as
32、they often are in PC plug-in solutions. Data acquisition front ends Data acquisition front ends are often modular and are typically connected to a PC or controller. They are used in automated test applications for gathering data and for controlling and routing signals in other parts of the test setu
33、p. Front end performance can be very high, with speed and accuracy rivaling the best standalone instruments. Data acquisition front ends are implemented in a number of formats, including VXI versions, such as the Agilent E1419A multifunction measurement and control VXI module, and proprietary card c
34、ages. Although front-end cost has been decreasing, these systems can be fairly expensive, and unless you require the high performance they provide, you may find their price to be prohibitive. On the plus side, they do offer considerable flexibility and measurement capability.Data Logger Applications
35、 A good, low-cost data logger with moderate channel count (20 - 60 channels) and a relatively slow scan rate is more than sufficient for many of the applications engineers commonly face. Some key applications include: Product characterization Thermal profiling of electronic products Environmental te
36、sting; environmental monitoring Component characterization Battery testing Building and computer room monitoring Process monitoring, evaluation and troubleshooting No single data acquisition system works for all applications. Answering the following questions may help you decide which will best meet
37、 your needs:1. Does the system match my application?What is the measurement resolution, accuracy and noise performance? How fast does it scan? What transducers and measurement functions are supported? Is it upgradeable or expandable to meet future needs? How portable is it? Can it operate as a stand
38、alone instrument?2. How much does it cost?Is software included, or is it extra? Does it require signal conditioning add-ons? What is the warranty period? How easy and inexpensive is it to calibrate? 3. How easy is it to use?Can the specifications be understood? What is the user interface like? How d
39、ifficult is it to reconfigure for new applications? Can data be transferred easily to new applications? Which application packages are supported? Conclusion Data acquisition can range from pencil, paper and a measuring device, to a highly sophisticated system of hardware instrumentation and software
40、 analysis tools. The first step for users contemplating the purchase of a data acquisition device or system is to determine the tasks at hand and the desired output, and then select the type and scope of equipment that meets their criteria. All of the sophisticated equipment and analysis tools that
41、are available are designed to help users understand the phenomena they are monitoring. The tools are merely a means to an end.正確選擇數(shù)據(jù)采集系統(tǒng)工程師經(jīng)常要對(duì)很長(zhǎng)時(shí)間內(nèi)的很多信號(hào)進(jìn)行監(jiān)測(cè)、畫圖和分析產(chǎn)生的數(shù)據(jù)。監(jiān)測(cè)、記錄和分析數(shù)據(jù)在大范圍內(nèi)的應(yīng)用趨勢(shì)上升,包括設(shè)計(jì)-檢定產(chǎn)品發(fā)展?fàn)顟B(tài)、環(huán)境的監(jiān)測(cè)、組成物的檢驗(yàn)、benchtop 測(cè)試和處理故障檢查。從簡(jiǎn)單的紙筆記錄方法到現(xiàn)在所使用的復(fù)雜的數(shù)據(jù)采集系統(tǒng)這些應(yīng)用筆記描述了你能獲得、記錄和分析數(shù)據(jù)的很多種不同方法和裝置。討論每
42、一種方法的缺點(diǎn)和優(yōu)點(diǎn),然后列出一張能夠指引你選擇適合你實(shí)際需要的問題單。 前邊在工程上,我們有時(shí)遇到一些困難,諸如監(jiān)控設(shè)備分散在大范圍內(nèi),危險(xiǎn)的工作環(huán)境很容易引發(fā)一些困難。在這種情況下,操作者可能采用視訊遙控,通過大量檢測(cè)數(shù)據(jù)傳輸?shù)綑z測(cè)室,在那里收集、存儲(chǔ)和處理數(shù)據(jù)。 自動(dòng)數(shù)據(jù)采集的控制系統(tǒng)能夠完成很多任務(wù),像自動(dòng)定時(shí)數(shù)據(jù)監(jiān)測(cè),數(shù)據(jù)采集和存儲(chǔ),高度自動(dòng)化為特色,大量數(shù)據(jù)存儲(chǔ)能力和可靠功能。自動(dòng)數(shù)據(jù)采集的控制系統(tǒng)和顯示系統(tǒng)優(yōu)如下特點(diǎn):1 多通路數(shù):32(根據(jù)使用者的需要增長(zhǎng)或減少)2 掃描持續(xù)時(shí)間:由使用者決定,最快一秒種掃描32點(diǎn)3 存儲(chǔ)容量:20G(可能增加或減少)4顯示:(a)參數(shù)表 (b
43、)歷史趨勢(shì) (c)專欄圖表5 功能:實(shí)時(shí)監(jiān)測(cè)、控制和報(bào)警6 大體尺寸:50cm×50cm×72cm 數(shù)據(jù)采集系統(tǒng),正如名字所暗示的,是一種用來采集信息成文件或分析一些現(xiàn)象的產(chǎn)品或過程。在最簡(jiǎn)單的形式中,技術(shù)人員將烤箱的溫度記錄在一張紙上就是數(shù)據(jù)采集。隨著技術(shù)的發(fā)展,通過電子設(shè)備,這個(gè)過程已經(jīng)得到簡(jiǎn)化和變得比較精確、多用途和可靠。設(shè)備從簡(jiǎn)單的存儲(chǔ)器發(fā)展到復(fù)雜的電腦系統(tǒng)。數(shù)據(jù)采集產(chǎn)品像聚焦點(diǎn)一樣為系統(tǒng)服務(wù),和一系列產(chǎn)品一起,諸如傳感器顯示溫度、水流、程度或者過程。 數(shù)據(jù)采集技術(shù)在過去30到40年以來已經(jīng)取得了很大的飛躍。舉例來說,在 40 年以前,在一個(gè)著名的學(xué)院實(shí)驗(yàn)室中,為追
44、蹤用青銅做的坩堝中的溫度上升情況的裝置是由熱電偶、繼電器、查詢臺(tái)、一捆紙和一支鉛筆。 今天的大學(xué)學(xué)生很可能在PC機(jī)上自動(dòng)處理和分析數(shù)據(jù),有很多種可供你選擇的方法去采集數(shù)據(jù)。至于選擇哪一種方法取決于多種因素,包括任務(wù)的復(fù)雜度、你所需要的速度和精度、你想要的證據(jù)資料等等。無論是簡(jiǎn)單的還是復(fù)雜的,數(shù)據(jù)采集系統(tǒng)都能夠運(yùn)行并發(fā)揮它的作用。鉛筆和紙 用鉛筆和紙的舊方式對(duì)于一些情形仍然是可行的,而且它便宜、易獲得、快速和容易開始。而你所需要的就是捕捉到多路數(shù)字信息(DMM),然后開始用手記錄數(shù)據(jù)。 不幸的是這種方法容易發(fā)生錯(cuò)誤、采集數(shù)據(jù)變慢和需要太多的人工分析。此外,它只能單通道采集數(shù)據(jù);但是當(dāng)你使用多通道
45、DMM時(shí),系統(tǒng)將很快變得非常龐大和呆笨拙。精度取決于謄寫器的水平,并且你可能需要自己動(dòng)手依比例輸入。舉例來說, 如果DMM 沒有配備處理溫度的傳感器,舊需要?jiǎng)邮终冶壤???紤]到這些限制,只有當(dāng)你需要實(shí)行一個(gè)快速實(shí)驗(yàn)時(shí),它才是一個(gè)可接受的方法。長(zhǎng)條圖表記錄儀 現(xiàn)代多種版本的長(zhǎng)條圖表記錄儀允許你從多個(gè)輸入取得數(shù)據(jù)。他們提供數(shù)據(jù)的長(zhǎng)備紙記錄,因?yàn)閿?shù)據(jù)是圖解的格式,他們易于現(xiàn)場(chǎng)采集數(shù)據(jù)。一旦建立了長(zhǎng)條圖表記錄儀,在沒有操作員或計(jì)算機(jī)的情況下,大多數(shù)記錄儀具有足夠的內(nèi)部智能運(yùn)行。缺點(diǎn)是缺乏靈活性和相對(duì)的精度低,時(shí)常限制在百分點(diǎn)。你能很清楚地感覺到與筆只有小的改變。在多通道內(nèi)較長(zhǎng)時(shí)間的監(jiān)控,記錄儀能發(fā)揮很好
46、的作用,除此之外,它們的價(jià)值得到限制。舉例來說,他們不能夠與另外的裝置輪流作用。其他的顧慮就是筆和紙的維護(hù),紙的供給和數(shù)據(jù)的存儲(chǔ),最重要的是紙的濫用和浪費(fèi)。然而,記錄儀相當(dāng)容易建立和操作,為數(shù)據(jù)快速而簡(jiǎn)單的分析提供永久的記錄。數(shù)字掃描傳多用表 一些 benchtop DMMs 提供可選擇的掃描能力。儀器的背面有一個(gè)槽孔接收一張?jiān)谳^多輸入時(shí)能多重發(fā)訊的掃描儀卡片,通常是8到10通道的mux。固有的在儀器的前面嵌板中的受到限制。它的柔韌性也受到限制,因?yàn)樗荒艹^可用通道數(shù)。外部的PC機(jī)通常處理數(shù)據(jù)采集和分析。PC機(jī)插件卡片 PC機(jī)插件卡片是單板測(cè)量系統(tǒng),它利用ISA或PCI總線在PC機(jī)內(nèi)擴(kuò)大插槽。它們時(shí)常具有高達(dá)每秒1000的閱讀速率。8到16通道是普遍的,采集的數(shù)據(jù)直接存儲(chǔ)在電腦里,然后進(jìn)行分析。因?yàn)榭ㄆ举|(zhì)上是計(jì)算機(jī)的一部分,建立測(cè)試是容易的。PC機(jī)卡也相對(duì)的便宜,一部分地,因?yàn)樗麄円詠碇鳈C(jī)PC去提供能源、機(jī)械附件和使用界面。數(shù)據(jù)采集的選擇 在缺點(diǎn)上,PC機(jī)插件卡片時(shí)常只有12字的容量,因此你不能察覺輸入信號(hào)的小變化。此外,PC機(jī)內(nèi)的電子環(huán)境經(jīng)常很容易發(fā)出噪聲、產(chǎn)生高速率的時(shí)鐘和總線噪聲,電子接觸面限制PC機(jī)插件卡片的精度。這些插件卡片也測(cè)量一定范圍的電壓。為了測(cè)量其他輸入信號(hào),如電壓、溫度和阻力,
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