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1、精選優(yōu)質(zhì)文檔-傾情為你奉上Manufacturer QSA Audit Check List制造商QSA審核查檢表Supplier Name/供應(yīng)商名稱: Address/地址: Phone/聯(lián)絡(luò)電話: Audit Type/審核類型: 廠商首次評估 Supplier First Audit R廠商年度稽核 Supplier Yearly AuditSurvey sent to/調(diào)查報告收件者:Date sent/寄出日期 : Date returned/要求回復(fù)日期: New Suppliers must have a fully completed New Supplier Evaluat

2、ion Survey form (pages 2 to 4 of this attachment). Keep this page (page 1) in Purchasing until the completed survey is returned.新供應(yīng)商必須有完整的新供應(yīng)商調(diào)查表(此附件第2 4頁). 需保留此附件第一頁到采購直到調(diào)查表回復(fù).FINAL SCORE EVALUATION FOR THIS SUPPLIER. 針對此供應(yīng)商的最終得分.The supplier will be given a numerical score based on the following /

3、 依照一下說明來給供應(yīng)商評分:4 -Exceeds all requirements; formal procedures written are exceptional and followed; records are complete without exception, well organized and easily understood. 超出所有要求, 有正式的文件且落實執(zhí)行, 記錄完整, 很好的組織且容易理解.3 -Meets all requirements; formal procedures written are adequate and followed; reco

4、rds exist that are complete and well organized. 滿足所有要求, 有正式的文件且有執(zhí)行, 記錄完整存檔且有很好的組織.2 -Sometimes meets requirements; formal procedures written, but either not adequate or not completely followed; records exist and are generally complete. If the score is 2 that means need to take action. 部分滿足要求, 有正式的文件

5、, 但不充分或者沒有完全的執(zhí)行, 有記錄. 假如得分為2分,需要改善措施。1 -Rarely meets requirements; no procedures documenting actually practiced; records exist, but are incomplete and/or disorganized. If the score is 1 that means need to take action. 很少部分滿足要求, 沒有程序文件來指導(dǎo)實際的作業(yè), 有記錄但不完整或者根本沒有組織. 假如得分為1分,需要改善措施。0 -Does not meet require

6、ments; no formal procedures written; no records exist. If the score is 0 that means need to take action. 不滿足要求, 沒有正式的文件, 也沒有記錄. 假如得分為0分,需要改善措施。N -Not applicable/Not audited. 不適用 / 無需審核.Figure the total number of possible points, but do not count sections marked “N”. The final score is a percentage v

7、alue using the total points divided by the total number of possible points. 計算有被評分的項目,不需要計算備注有”N”的項目. 最終的得分等于實際的得分占總分的比例.75% Acceptable (75%合格) 65%74% Conditionally Acceptable (65%74%條件性合格) below 64 Unacceptable (64%不合格)Final Score: Acceptable Conditionally AcceptableUnacceptable (circle one)最終得分比例:

8、 合格 條件性合格 不合格 (須選擇其中一項) Recommendation / 建議: Name and Title of person completing this survey (Please print): 參加本次審核的姓名與頭銜簽名(須打印出來手簽): _Supplier Acknowledgment (Name and Title) (Please print): Audit Team / 審核成員: Sourcing /采購: _ _ _ Date / 日期: _Engineering / 工程: _ Date / 日期: _ Quality / 品質(zhì): _ _ Date /

9、 日期: .供應(yīng)商代表確認簽(姓名與頭銜)( 須打印出來手簽): _NO.TOPIC/項目COMMENTS/注解/佐證資料01234NQuality System品質(zhì)系統(tǒng)1Quality policy, goal/objectives exist and are they made known to employees.有品質(zhì)政策及目標并被全體員工獲知質(zhì)量手冊42Measurable Goal/Objectives are set up for different level and functional which are relevant to company objective. 針對各

10、功能單位設(shè)立了可測量的目標和指標各部門有質(zhì)量目標33Has the supplier defined the responsibility, authority and interrelation for each department.供應(yīng)商是否有明確定義各部門的工作職責,權(quán)限以及相互關(guān)系各部門人員崗位職責44Internal audit and management review are planed and implemented.內(nèi)部審核和管理評審是否有計劃而且實現(xiàn)內(nèi)部審核計劃表3單項總分: 16 單項得分: 14 Change Control變更控制5A formal system

11、exists to ensure that the most recent revisions of drawings and specifications are integrated into the manufacturing process.有正式系統(tǒng)保證最新版的圖紙和規(guī)格被發(fā)行到制程中文件控制程序46Obsolete specifications are purged and archived.舊版的規(guī)格被回收并歸檔文件更改單47Specification change access is limited to authorized individuals only.規(guī)格變更是需要授

12、權(quán)人執(zhí)行的文件更改單48A system exists to notify customers of engineering process or material changes before implementation.有系統(tǒng)保證在材料或工程變更時會通知客戶客戶圖紙更改流程3單項總分: 16 單項得分: 15 Design Control設(shè)計控制(無設(shè)計開發(fā)標“N”)9Design procedures to regulate the process.是否有設(shè)計工序的流程指引生產(chǎn)加工工藝流程410A system exists to insure all customer require

13、ments are met.有系統(tǒng)管理所有客戶的要求是否達標客戶滿意度調(diào)查表411Are there plans that identify the responsibility for each design and development activity.是否進行產(chǎn)品設(shè)計和開發(fā)策劃,確定設(shè)計和開發(fā)的職責和權(quán)限設(shè)計開發(fā)控制程序312Are the design and verification activities planned and assigned to qualified personnel.是否有制定設(shè)計和確認活動的計劃并有具備資格的人員進行設(shè)計開發(fā)控制程序313Are the

14、re procedures for the identification, documentation, review and approval of all changed and modifications.設(shè)計和開發(fā)更改時是否對其進行記錄,識別,評審和確認, 并在實施前得到批準.設(shè)計開發(fā)評審記錄3單項總分: 20 單項得分: 17 Training訓練14Employees are certificated with a planned interval and cross training should be covered.有否有在職培訓和證書無015Employees are fo

15、rmally trained and have a full understanding of job responsibilities.有否定期培訓和全部知道其工作責任培訓記錄表3單項總分: 8 單項得分: 3 Material Control材料控制16A system exists for product identification throughout the manufacturing process and lot traceability (as appropriate).有系統(tǒng)地監(jiān)控來料,在生產(chǎn)過程中的可追溯性產(chǎn)品標識和可追溯性控制程序317A FIFO system exi

16、sts with adequate control measures.有先進先出系統(tǒng)控制程序且有適當?shù)膱?zhí)行倉庫作業(yè)控制程序318A system exists to keep nonconforming materials isolated.是否有系統(tǒng)去保證把不良材料分開隔離倉庫作業(yè)控制程序319An system exists to purge any nonconforming material from stores or WIP.是否系統(tǒng)地確保在倉庫或在制品的不良品有被清除倉庫作業(yè)控制程序3單項總分: 16 單項得分: 12 Purchasing and Stock采購,倉存20A p

17、urchase order receipt system is in place and any changes are communicated to the customer promptly.采購單變化或改動有否通知客戶確認無021Purchase order due dates are verified against a production schedule and confirmed to the customer.采購單到期日有否按生產(chǎn)排期和客戶確認無022Evidence of an efficient material planning system exists. (e.

18、g. MRP)是否有物料控制系統(tǒng),如MRP采購控制程序423There is a system for supplier selection, evaluation, and continuous monitoring.有系統(tǒng)地針對供應(yīng)商選別,評估與監(jiān)控.供應(yīng)商調(diào)查表424Goods are packaged in a manner that protects product from damage by handling, weather, ESD, etc產(chǎn)品包裝是否有防止由天氣,靜電等造成的傷害我司產(chǎn)品包裝時主要防銹,磕碰325Does the environment of wareho

19、use store would impact to the products quality, i.e humidity, temperature and the high of stacking.倉庫的儲存環(huán)境是否對產(chǎn)品質(zhì)量有隱患, 如溫濕度堆放高度是否合理現(xiàn)場有溫濕度計4單項總分: 24 單項得分: 15 Incoming Inspection.來料檢查26Are there SIP or procedures to defined the sampling plan and inspection items and the inspectors are follow up strictl

20、y.是否有檢驗指導(dǎo)書或程序來定義抽樣計劃和檢驗項目且檢查員有嚴格地依照執(zhí)行檢驗規(guī)范327Do the inspection results trigger Close Loop Corrective Actions back to the supplier when out of spec? 檢驗超出規(guī)格時是否有反映給供應(yīng)商做改善報告回復(fù)來料檢驗記錄單328Are customer approved documents on file for purchased Parts?客戶是否針對所購買部件在文件上得以承認是329Does the receiving area include space

21、 for Hold, Reject, and accept areas with clear identification, are those areas identified following the company procedure?進料區(qū)是否包括Hold區(qū),拒收區(qū),允收區(qū),並明確劃分? 并且是依照公司程序規(guī)定執(zhí)行?現(xiàn)場劃分明確4單項總分: 16 單項得分: 13 Process Control流程控制30There is a preventive maintenance program for tooling and equipment.機臺和儀器的保養(yǎng),有否管理機床保養(yǎng)記錄表43

22、1The process or machine parameters are monitored.制程或機臺參數(shù)有否被監(jiān)控設(shè)備記錄臺賬232Any tooling owned by the customer is clearly identified and stored in a safe location.客戶的模具有否清楚區(qū)分和存放在安全地方現(xiàn)場有區(qū)分333Failure analysis data is utilized to improve on-going production.不良數(shù)據(jù)分析有否應(yīng)用于改進在線生產(chǎn)不合格品糾正措施處理單334Process is monitored

23、with SPC method and appropriate improvements are fed back into manufacturing.SPC方法有否應(yīng)用于過程監(jiān)控, 需適當?shù)母纳剖欠窕仞伣o生產(chǎn)部門.有統(tǒng)計控制及時反映在生產(chǎn)335Employees empowered to halt production if a process is out of control and then inform to supervisor immediately for reaction.當生產(chǎn)失控時員工是否有權(quán)力停產(chǎn)并立即通知主管處理.員工有權(quán)利通知436Working instruct

24、ions are available for appropriate use and specifications from the controlled copy.作業(yè)指導(dǎo)書是可用的且是受控文件是受控文件437If there is a In Process Quality Control function to monitor the process, is there conduct the FAI and process inspection. 有否在線品管控制其生產(chǎn)品質(zhì), 是否有執(zhí)行首件與制程檢查生產(chǎn)加工工藝流程338Is the Hold / Reject area well de

25、fined and segregated to not allow mixing of acceptable product?拒收區(qū)是否很好定義及區(qū)分以至不允許與允收產(chǎn)品混淆現(xiàn)場有區(qū)分339Adequate technical capability of equipment, such as Cpk, Gage R&R are performed.是否有應(yīng)用到相關(guān)的統(tǒng)計技術(shù)如Cpk,Gage,R&R.有統(tǒng)計數(shù)據(jù)3單項總分: 40 單項得分: 32 Outgoing Inspection出貨檢查40Are there SIP or procedures to defined th

26、e sampling plan and inspection items and the inspectors are follow up strictly.是否有檢驗指導(dǎo)書或程序來定義抽樣計劃和檢驗項目且檢查員有嚴格地依照執(zhí)行按客戶要求檢查241Do the inspection results trigger Close Loop Corrective Actions back to the relative department when out of spec?檢驗超出規(guī)格時是否有反映給相關(guān)部門做改善報告回復(fù)是242Do the supplier conduct the reliabi

27、lity test regularly. 供應(yīng)商是否有定期地執(zhí)行產(chǎn)品的可靠性測試產(chǎn)品標識和可追溯性控制程序343Are there procedures to describe corrective and preventative actions and follow-up to close?是否有糾正預(yù)防程序且有嚴格依照執(zhí)行糾正措施處理控制程序344Are all actions confirmed and followed up to ensure the effectiveness?是否所有的矯正行動有被確認并追蹤完成糾正措施處理控制程序3單項總分: 20 單項得分: 13 Contr

28、ol of monitoring and measuring devices 測量設(shè)備的監(jiān)控與管理45Test and measurement equipment exists to the level required to ensure product quality.測試和量測設(shè)備符合要求的等級以確保產(chǎn)品品質(zhì)監(jiān)視和測量控制程序346Test and measurement equipment is calibrated at regularly scheduled intervals and the calibration is traceable to a known standard

29、.測量工具有否定期檢測,校準儀器量具校正證書447Different types of report such as certification and measurement result, the company should consider the suitability of equipment to the specification of the products.不同各類的報告式證明,公司有否把工具分級,達至有效檢測數(shù)據(jù)儀器量具記錄臺賬2單項總分: 12 單項得分: 9 Customer Satisfaction客戶滿意度48A formal systems exists to

30、 receive and act upon customer inputs, and implement corrective action in a timely fashion.有正式的系統(tǒng)來接收客戶的反饋且有及時的執(zhí)行矯正預(yù)防措施顧客滿意度調(diào)查及處理程序2 49A system exists to ensure a timely return of material from the customer (Return Material Authorization).有系統(tǒng)確保客戶處不良退貨的及時性(不良物料退貨授權(quán)) 顧客滿意度調(diào)查及處理程序 250Customer survey to get the feedback from customers.是否有從客戶那里得到客戶調(diào)查反饋客戶滿意度調(diào)查表4單項總分: 12 單項得分: 8 Environmental Policy 環(huán)境政策51The Supplier shall have an up-to-date, documented Environmental Policy including commitment

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