輕型鋁合金鑄件驗收

1、COMPANY INVOLVED AREAS: COMER INDUSTRIES公司涉及的領(lǐng)域： 康邁爾工業(yè)Dept部門NameActivity活動Date日期Signature簽名LABSilvano CampaniIssue發(fā)布2012/11/20Dir. UTAchille BrunazziApproval批準2012/12/12Dir. QAGavioli GiancarloCheck審核2012/12/12Revision版次Modification description修改說明Date日期00First issue第一版2010/10/15REGULATED COMPANY AC

2、TIVITIES:受監(jiān)管的公司活動：Acceptance criteria for aluminium castings鋁鑄件驗收標準康邁爾工業(yè)DOCUMENT TYPE:文件類別：Comer Industries Standards康邁爾工業(yè)標準This document is the property of Comer Industries, and cannot be fully or partially reproduced nor distributed to third parties without their prior authorisation. The only “con

3、trolled copy” of this document is the one available on the Comer Industries intranet and/or website; any printed copies are uncontrolled, and no guarantee can be made for them being the most updated version.本文件為康邁爾工業(yè) 所有， 康邁爾事先 ，不得進行全部或部分的 或?qū)⑵浞职l(fā)給第 。本文件唯一的“受控文本”為可在康邁爾工業(yè) 內(nèi)部網(wǎng)和/或 上獲得的那一份。任何印制的副本均非受控本；且不保

4、證這些副本是最新版本。Code:代碼：CIS 0.05.007.00Page:1 / 10頁碼：第 1 頁 共 10 頁Review: 00版次：00of: 2012/10/15日期：2012 年 10 月 15 日TITLE:名稱：ACCEPTANCE CRITERIA FOR LIGHT ALUMINIUM ALLOY CASTINGS輕型鋁合金鑄件驗收標準EN英文Material delivery conditions材料交貨條件Contents1. Applicability;2. Indications on the drawing;3. Product qualification

5、requirements;4. Characteristics;5. Requirements for the production cycle;內(nèi)容目錄1. 適用范圍；2. 圖紙上的指示；3.4. 特性；要求；5. 生產(chǎn)周期要求；ScopePrescribe the procedure for classifying castings, the indications to be put on the drawing, the checks to be done, the tests to run and the limits of the defects allowed on unrefi

6、ned and machined castings in light aluminium alloy.范圍對鑄件進行分類程序、圖紙上標注的指示、要進行的檢查以及要對未的和后的輕型鋁合金鑄件進行的檢驗工作和缺陷限制進行規(guī)定?？颠~爾工業(yè)DOCUMENT TYPE:文件類別：Comer Industries Standards康邁爾工業(yè)標準This document is the property of Comer Industries, and cannot be fully or partially reproduced nor distributed to third parties with

7、out their prior authorisation. The only “controlled copy” of this document is the one available on the Comer Industries intranet and/or website; any printed copies are uncontrolled, and no guarantee can be made for them being the most updated version.本文件為康邁爾工業(yè) 所有， 康邁爾事先 ，不得進行全部或部分的 或?qū)⑵浞职l(fā)給第 。本文件唯一的“受

8、控文本”為可在康邁爾工業(yè) 內(nèi)部網(wǎng)和/或 上獲得的那一份。任何印制的副本均非受控本；且不保證這些副本是最新版本。Code:代碼：CIS 0.05.007.00Page:2 / 10頁碼：第 2 頁 共 10 頁Review: 00版次：00of: 2012/10/15日期：2012 年 10 月 15 日TITLE:名稱：ACCEPTANCE CRITERIA FOR LIGHT ALUMINIUM ALLOY CASTINGS輕型鋁合金鑄件驗收標準EN1. Applicability1.1 This specification refers to unrefined or machined c

9、astings in a light aluminium alloy in sand, in a permanent mold or by pressure.1.2 This specification is totally applicable to the production castings used on the Comer IndustriesS.p.A. units unless specified otherwise on the drawing.2. Indications on the drawing2.1 Binding requirements2.1.1 Referen

10、ce to this specification.2.1.2 Abbreviation and status of the material and number of the relevant standard.2.2 Additional requirements, if any2.2.1 Clarifications as to the type of marking.2.2.2 Identification of where the sample is taken for the tensile test on the dissection sample.2.2.3 Identific

11、ation of the critical areas2.2.4 Definition of the defect levels allowed for the checks as in steps 4.1, 4.10, 4.11 of this specification if they differ from those established.2.2.5 Oil and/or air leakage testing unless specified英文1. 適用范圍1.1工或1.2是指砂型或鑄模中或鑄造的未加后的輕型鋁合金鑄件。完全適用于康邁爾工業(yè)所用的生產(chǎn)用鑄件，除非圖紙上另有規(guī)定。2

12、. 圖紙上的指示2.1 必須遵守的要求2.1.1 對的。2.1.2 縮寫和材料狀態(tài)以及相關(guān)標準的編號。2.2 其他要求（如果有）2.2.1 標記類型說明。2.2.2 注明切割出的試樣要送到什么地方進行拉伸試驗。2.2.3 注明關(guān)鍵區(qū)域。2.2.4 如果缺陷等級與已設(shè)定的不同，對第4.1、4.10和4.11步中的檢查的缺陷等級進行限定。2.2.5 除非圖紙上另有規(guī)定，執(zhí)行漏油和/或氣密性試驗；該試驗在成品鑄件上進行。試驗的技術(shù)資料和驗收條件必須在圖紙或相關(guān)規(guī)范上寫明。3.要求3.1 按照第4步的要求對元件進定確定其特性。試和檢查。對照規(guī)otherwise on the drawing, this

13、finished casting.to be run on theThe technical test data and the acceptance conditions must be written on the drawing or on the relevant specifications.3. Product qualification requirements3.1 Have the component tested and checked as specified in step 4. Make certain the characteristics correspond t

14、o what is prescribed.康邁爾工業(yè)DOCUMENT TYPE:文件類別：Comer Industries Standards康邁爾工業(yè)標準This document is the property of Comer Industries, and cannot be fully or partially reproduced nor distributed to third parties without their prior authorisation. The only “controlled copy” of this document is the one avai

15、lable on the Comer Industries intranet and/or website; any printed copies are uncontrolled, and no guarantee can be made for them being the most updated version.本文件為康邁爾工業(yè) 所有， 康邁爾事先 ，不得進行全部或部分的 或?qū)⑵浞职l(fā)給第 。本文件唯一的“受控文本”為可在康邁爾工業(yè) 內(nèi)部網(wǎng)和/或 上獲得的那一份。任何印制的副本均非受控本；且不保證這些副本是最新版本。Code:代碼：CIS 0.05.007.00Page:3 / 10頁

16、碼：第 3 頁 共 10 頁Review: 00版次：00of: 2012/10/15日期：2012 年 10 月 15 日TITLE:名稱：ACCEPTANCE CRITERIA FOR LIGHT ALUMINIUM ALLOY CASTINGS輕型鋁合金鑄件驗收標準4. Characteristics4.1 Visual inspection4. 特性4.1 目視檢驗4.1.1 鑄件必須去毛刺和4.1.1 The castinust be deburred and cleaned.。4.1.2 Acceptance limits:*unrefined surfaces: they mus

17、t be homogeneous, free from breaks, cracks, signs of overheating, burns, folds, holes, material shortage or excess or other defects;*machined surfaces: pores 0.7 mm up to aum number of 5 on a 10x10 mm grid and/or a single pore 0.9 mm on a 10x10 mm grid provided they do not jeopardise component funct

18、ion.4.2 MarkingMarking has to correspond to the type indicated on the drawing, situated in an area that will not be removed by subsequent mechanical work and it must be easy to reach; such marking shall give:- component drawing number- mold identification number- manufacture date- Suppliers symbol4.

19、1.2*未范圍：的表面：必須均勻，無破損、裂紋，不存在過熱、燒痕、褶皺、孔洞、材料短缺或過?；蚱渌毕莸嫩E象;*機表面：如果氣孔無損元件的功能，10x10mm的網(wǎng)格上最多5個 0.7 mm的氣孔和/或10x10mm的網(wǎng)格上僅一個 0.9 mm的氣孔。4.2 標識標識必須與圖紙上所示的類型相對應(yīng)，并放置于被后續(xù)機移除的地方，而且必須容易觸到。此類標識應(yīng)標明：-元件圖紙編號-模具識別號-生產(chǎn)日期-供應(yīng)商標志4.3和公差必須基于圖紙和/或特定的標準（UNI EN ISO 8062）4.3 Dimensions andtolerances檢查和公差；必須通過分割元件對輪廓、配件和完They must

20、be checked based on the drawing and/or specific standards (UNI EN ISO 8062); the profiles, fittings and internal dimensions that cannot be seen when the piece is whole must be checked by dissecting the component.4.4 Surface roughnessIn accordance with drawing requirements and/or specific standards.4

21、.5 Grinding roughnessThe roughness on ground surfaces must be no higher than Ra 16.整部件無法看到的內(nèi)部4.4 表面粗糙度進行檢查。按照圖紙和/或特定標準的要求進行。4.5 磨削粗糙度磨光面的粗糙度不得高于Ra 16?？颠~爾工業(yè)DOCUMENT TYPE:文件類別：Comer Industries Standards康邁爾工業(yè)標準This document is the property of Comer Industries, and cannot be fully or partially reproduce

22、d nor distributed to third parties without their prior authorisation. The only “controlled copy” of this document is the one available on the Comer Industries intranet and/or website; any printed copies are uncontrolled, and no guarantee can be made for them being the most updated version.本文件為康邁爾工業(yè)

23、所有， 康邁爾事先 ，不得進行全部或部分的 或?qū)⑵浞职l(fā)給第 。本文件唯一的“受控文本”為可在康邁爾工業(yè) 內(nèi)部網(wǎng)和/或 上獲得的那一份。任何印制的副本均非受控本；且不保證這些副本是最新版本。Code:代碼：CIS 0.05.007.00Page:4 / 10頁碼：第 4 頁 共 10 頁Review: 00版次：00of: 2012/10/15日期：2012 年 10 月 15 日TITLE:名稱：ACCEPTANCE CRITERIA FOR LIGHT ALUMINIUM ALLOY CASTINGS輕型鋁合金鑄件驗收標準4.6 Chemical compositionConforming

24、to the requirements of the standard referred to on the drawing.4.7 HardnessTo be measured on the surface, on areas that will not jeopardise the functionality of the casting after the surface layer has been ground away; the values measured must conform to the limits prescribed by the standard referre

25、d to on the drawing.4.8 Tensile test on the dissection sampleOn dissection samples from the area indicated on the drawing and/or agreed with the supplier when placing the order. The values found must conform to the limits prescribed by the specification referred to on the drawing.4.9 Tensile test on

26、 samples cast separatelyThe tests are run on samples cast separately; the values found must conform to the limits prescribed by the specification referred to on the drawing.4.10 Surface integrityAcceptance limits according to the requirements on the drawing or, if there are none, in accordance with

27、what is specified in diagram A.4.6 化學(xué)成分符合圖紙上參考的標準的要求。4.7 硬度面層磨掉后，在有損鑄件功能的表面和區(qū)域上測量硬度；測量所得的數(shù)值必須符合圖紙上參考的標準所規(guī)定的范圍。4.8 在切割的樣品上進行的拉伸試驗在從圖紙上所示區(qū)域或下訂單時與供應(yīng)商協(xié)定的區(qū)域切割的樣品上進行。獲得的數(shù)值必須符合圖紙上參考的規(guī)范所規(guī)定的范圍。4.9 在單獨鑄造的樣品上進行的拉伸試驗試驗在單獨鑄造的樣品上進行；獲得的數(shù)值必須符合圖紙上參考的規(guī)范所規(guī)定的范圍。4.10 表面質(zhì)量范圍符合圖紙要求，或圖紙無要求時按照表A的規(guī)定執(zhí)行?？颠~爾工業(yè)DOCUMENT TYPE:文件類別

28、：Comer Industries Standards康邁爾工業(yè)標準This document is the property of Comer Industries, and cannot be fully or partially reproduced nor distributed to third parties without their prior authorisation. The only “controlled copy” of this document is the one available on the Comer Industries intranet and/o

29、r website; any printed copies are uncontrolled, and no guarantee can be made for them being the most updated version.本文件為康邁爾工業(yè) 所有， 康邁爾事先 ，不得進行全部或部分的 或?qū)⑵浞职l(fā)給第 。本文件唯一的“受控文本”為可在康邁爾工業(yè) 內(nèi)部網(wǎng)和/或 上獲得的那一份。任何印制的副本均非受控本；且不保證這些副本是最新版本。Code:代碼：CIS 0.05.007.00Page:5 / 10頁碼：第 5 頁 共 10 頁Review: 00版次：00of: 2012/10/15日

30、期：2012 年 10 月 15 日TITLE:名稱：ACCEPTANCE CRITERIA FOR LIGHT ALUMINIUM ALLOY CASTINGS輕型鋁合金鑄件驗收標準EN(*) Linear = length/width5英文（*）線性=長/寬54.11 Radiographic testAcceptance limits according to the requirements on the drawing, if there are none, in accordance with what is specified in diagram B.4.11 射線探傷范圍符合

31、圖紙要求，或圖紙無要求時按照表A的規(guī)定執(zhí)行。EN英文表B X射線探傷范圍-分類關(guān)鍵區(qū)域其他區(qū)域B級C級DIAGRAM B Acceptance limits for the X-Ray testClassificationCritical areasOther areasGrade BGrade C表A 表面質(zhì)量范圍-缺陷集中的線性顯示 (*)不單獨的線性顯示 (*)不DIAGRAM A Acceptance limits for surface integrity -DefectsConcentrated linear indications (*)NOT ALLOWEDSingle lin

32、ear indications (*)NOT ALLOWED康邁爾工業(yè)DOCUMENT TYPE:文件類別：Comer Industries Standards康邁爾工業(yè)標準This document is the property of Comer Industries, and cannot be fully or partially reproduced nor distributed to third parties without their prior authorisation. The only “controlled copy” of this document is the

33、 one available on the Comer Industries intranet and/or website; any printed copies are uncontrolled, and no guarantee can be made for them being the most updated version.本文件為康邁爾工業(yè) 所有， 康邁爾事先 ，不得進行全部或部分的 或?qū)⑵浞职l(fā)給第 。本文件唯一的“受控文本”為可在康邁爾工業(yè) 內(nèi)部網(wǎng)和/或 上獲得的那一份。任何印制的副本均非受控本；且不保證這些副本是最新版本。Code:代碼：CIS 0.05.007.00Pag

34、e:6 / 10頁碼：第 6 頁 共 10 頁Review: 00版次：00of: 2012/10/15日期：2012 年 10 月 15 日TITLE:名稱：ACCEPTANCE CRITERIA FOR LIGHT ALUMINIUM ALLOY CASTINGS輕型鋁合金鑄件驗收標準The radiographic grades refer to the following ASTM standards- ASTM E155 series II for castings cast in a permanent mold or sand (see diagram C).- ASTM E 5

35、05 for castings cast by pressure (see diagram D).* When there are simultaneously two or more types of射線等級參考以下ASTM標準- ASTM E155系列II，適用于鑄件（見表C）鑄?；蛏靶椭需T造的- ASTM E 505，適用于壓鑄的鑄件（見表D）如果同時有兩種或兩種以上的缺陷接近設(shè)定的上限，則該鑄件應(yīng)被視為“不品”。defects close to theum limit envisaged thecasting must be considered “NOT ACCEPTABLE”EN英

36、文表C 鑄?；蛏靶椭惺褂肁1合金鑄造的鑄件的范圍缺陷B級C級射線穿透的厚度：mm10101010氣孔2233球形縮松2344長形縮松2234縮孔1133海綿狀縮松2223輕度夾雜2344重度夾雜1233DIAGRAM C Acceptability limits for castings in A1 alloy cast in a permanent mold or sandDEFECTGrade BGrade CRadiographed thickness in mm10101010Gas holes2233Spherical porosity2344Elongated porosity22

37、34Shrinkage1133Shrinkage sponge2223Slight inclusion2344Heavy inclusion1233康邁爾工業(yè)DOCUMENT TYPE:文件類別：Comer Industries Standards康邁爾工業(yè)標準This document is the property of Comer Industries, and cannot be fully or partially reproduced nor distributed to third parties without their prior authorisation. The on

38、ly “controlled copy” of this document is the one available on the Comer Industries intranet and/or website; any printed copies are uncontrolled, and no guarantee can be made for them being the most updated version.本文件為康邁爾工業(yè) 所有， 康邁爾事先 ，不得進行全部或部分的 或?qū)⑵浞职l(fā)給第 。本文件唯一的“受控文本”為可在康邁爾工業(yè) 內(nèi)部網(wǎng)和/或 上獲得的那一份。任何印制的副本均非

39、受控本；且不保證這些副本是最新版本。Code:代碼：CIS 0.05.007.00Page:7 / 10頁碼：第 7 頁 共 10 頁Review: 00版次：00of: 2012/10/15日期：2012 年 10 月 15 日TITLE:名稱：ACCEPTANCE CRITERIA FOR LIGHT ALUMINIUM ALLOY CASTINGS輕型鋁合金鑄件驗收標準EN英文4.1.2Oil and/or air leakage testing4.1.2 漏油和/或氣密性試驗按照圖紙或特定標準的要求進行。4.1.3 涂層如果使用保護涂層，其特性必須符合圖紙上所準的要求。In accor

40、dance with drawing requirements or specific standards.4.13 CoatingsThe characteristics of protective coatings, if used, must comply with the requirements of the standards referred to on the drawing.的標表D 參照ASTM樣板，使用A1合金壓鑄的鑄件的范圍-缺陷B級C級射線穿透的厚度：mm10101010縮松2222冷隔1122縮孔2222重度材料夾雜不不夾雜見ASTM樣板DIAGRAM D Acce

41、ptability limits for castings in A1 alloy pressure cast with reference to the sample sheets ASTM -DEFECTGrade BGrade CRadiographed thickness in mm10101010Porosity2222Cold shuts1122Shrinkage2222Heavy materialinclusionsNOT ALLOWEDNOT ALLOWEDSEE ASTM SAMPLE SHEETFOR INCLUSIONS康邁爾工業(yè)DOCUMENT TYPE:文件類別：Co

42、mer Industries Standards康邁爾工業(yè)標準This document is the property of Comer Industries, and cannot be fully or partially reproduced nor distributed to third parties without their prior authorisation. The only “controlled copy” of this document is the one available on the Comer Industries intranet and/or w

43、ebsite; any printed copies are uncontrolled, and no guarantee can be made for them being the most updated version.本文件為康邁爾工業(yè) 所有， 康邁爾事先 ，不得進行全部或部分的 或?qū)⑵浞职l(fā)給第 。本文件唯一的“受控文本”為可在康邁爾工業(yè) 內(nèi)部網(wǎng)和/或 上獲得的那一份。任何印制的副本均非受控本；且不保證這些副本是最新版本。Code:代碼：CIS 0.05.007.00Page:8 / 10頁碼：第 8 頁 共 10 頁Review: 00版次：00of: 2012/10/15日期：2

44、012 年 10 月 15 日TITLE:名稱：ACCEPTANCE CRITERIA FOR LIGHT ALUMINIUM ALLOY CASTINGS輕型鋁合金鑄件驗收標準5. Requirements for the production cycle5.1 Shakeout5. 生產(chǎn)周期要求5.1 落砂必須讓鋁合金鑄件在其模殼中自行冷卻。5.2 去除澆口、冒口和內(nèi)澆道The Aluminium alloy castinown molds.ust be left to cool in their鑄件進試前必須去毛刺和；必須采用損壞5.2 Removing the sprues, rise

45、rs and ingatesThe castinust deburred and cleaned for testing; a零件的方法對鑄件進行去毛刺和5.3 表面缺陷。technique must be used for deburring and cleaning that will not damage the part5.3 Surface defectsAny unacceptable surface defects can be removed with a rasp, grinding stone or mill, rounding off the repaired area

46、to ensure there are no sharp edges or notches; in this case the inspections as per steps 4.1 and 4.10 have to be repeated and the component will be acceptable provided:- the defect has been removed completely- the dimensional characteristics of the repaired area are in the tolerances quoted on the d

47、rawing.5.4 RepairsRepairs by welding, partial sealing or impregnation are NOT allowed except if explicity authorised; in such cases the method used for the repairs must be indicated as well as the control standards and acceptance limits.For greater clarity, the following is defined:Recovery by impre

48、gnation is to be done only where the defect would involves oil leakages and does not alter the products mechanical characteristics or structural properties. Type of impregnation Single or double methacrylate Loctite method, depending on the cases (MIL STD 276 standards). The method is deemed valid o

49、nly after the pressure test on the product is successful.All repaired lots are to be identified.任何不可接受的表面缺欠均可使用銼刀、磨石或磨床將其去除；將修補的區(qū)域倒圓，以確保沒有尖邊或缺口；在這種情況下，必須按照第4.1和4.10步重復(fù)檢驗，如果元件符合下列條件則-缺陷已完全清除：-修補區(qū)域的特性在圖紙上所5.4 修補的公差范圍內(nèi)。若無明確，不得使用焊接、局部密封或浸漬進行修補；在這種情況下，必須注明修補方法、格范圍。為更清楚起見，現(xiàn)作如下限定：標準和合只有在缺陷涉及漏油且不改變性時使用浸漬進行修復(fù)。 浸漬類型機械性能或結(jié)構(gòu)特 根據(jù)具體情況的不同采用單個或兩個樂泰甲基丙烯酸酯（MIL STD 276標準）。只有在時該方法才可視為有效。必須對所有修補的商品批次進行標注說明。測試取得康邁爾工業(yè)DOCUMENT T