技術(shù)交流(灌裝工藝)

1、Runs for you!為你而轉(zhuǎn)1達(dá)意隆Runs for you!Runs for you!為你而轉(zhuǎn)2小瓶三合一機(jī)小瓶三合一機(jī)Rinsing, Filling & Capping Monobloc for small bottles -技術(shù)簡介技術(shù)簡介 -Technical IntroductionRuns for you!為你而轉(zhuǎn)3 三合一灌裝技術(shù) *灌裝形式 常溫灌裝Water filling 純凈水、礦泉水、礦物質(zhì)水、蒸餾水等pure water, mineral water, steamed water, etc.熱灌裝Hot filling 茶、果汁、運(yùn)動(dòng)飲料、功能飲料等t

2、ea, juice, sports drink, function drink, etc.含汽灌裝CSD filling 可樂、雪碧、汽水等cola, sprite, soda, etc.Runs for you!為你而轉(zhuǎn)4三合一灌裝機(jī)的產(chǎn)量PETPET瓶瓶常溫灌裝常溫灌裝三合一機(jī)三合一機(jī)，從每小時(shí)6000瓶到目前最高的40000瓶PET bottle Water filling 3 in 1 monobloc from 6000bph to 40000bphRuns for you!為你而轉(zhuǎn)5PETPET瓶瓶熱灌裝熱灌裝三合一機(jī)三合一機(jī)，從每小時(shí)4500瓶到目前最高的30000瓶PET bo

3、ttle hot filling monobloc from 4500bph to 30000bphRuns for you!為你而轉(zhuǎn)6PETPET瓶瓶含汽灌裝含汽灌裝三合一機(jī)三合一機(jī)，有每小時(shí)14000瓶、27000瓶及36000瓶PET bottle CSD filling monobloc from 18000bph to 36000bphRuns for you!為你而轉(zhuǎn)7灌裝方式灌裝方式 重力灌裝重力灌裝純凈水、礦泉水、礦物質(zhì)水、蒸餾水等pure water, mineral water, steamed water, etc. 微負(fù)壓灌裝微負(fù)壓灌裝 -茶、果汁、運(yùn)動(dòng)飲料、功能飲料等

4、茶、果汁、運(yùn)動(dòng)飲料、功能飲料等tea, juice, sports drink, function drink, etc. 等壓灌裝等壓灌裝可樂、雪碧、汽水等cola, sprite, soda, etc. 定量灌裝定量灌裝水、果汁、洗發(fā)水，洗手液，食用油等.Runs for you!為你而轉(zhuǎn)8回流及排氣管Recirculation and vent tube排氣管Vent tube灌裝時(shí)有回流灌裝時(shí)無回流灌裝閥第二代灌裝閥第一代灌裝閥灌裝產(chǎn)量=灌裝速度x有效頭數(shù)x3600/容量Runs for you!為你而轉(zhuǎn)9回流及排氣管Recirculation and vent tube排氣管Vent

5、 tube灌裝時(shí)有回流灌裝時(shí)無回流灌裝閥第三代灌裝閥Runs for you!為你而轉(zhuǎn)10無瓶時(shí)，可以回流no bottle, can recycle灌裝閥灌裝閥Filling valve QB/D32530 回流recycle產(chǎn)品進(jìn)入Product infeed第一代灌裝閥重力或微負(fù)壓灌裝Runs for you!為你而轉(zhuǎn)11灌裝滿瓶后，產(chǎn)品開始回流After filling, product recycle 回流recycle產(chǎn)品進(jìn)入Product infeed第一代灌裝閥 回氣Runs for you!為你而轉(zhuǎn)12灌裝閥灌裝閥Filling valve QB/D32960A產(chǎn)品進(jìn)入Pro

6、duct infeed重力或微負(fù)壓灌裝 回氣灌裝滿瓶后，產(chǎn)品開始回流After filling, product recycle 回流recycle第二代灌裝閥多孔板，使產(chǎn)品穩(wěn)定流動(dòng)Multi hole plate to stable product flow分流環(huán)，使產(chǎn)品散開，沿瓶壁下流，減少泡沫Spray to flow product along the wall avoiding foaming. Runs for you!為你而轉(zhuǎn)13灌裝滿瓶后，產(chǎn)品開始回流After filling, product recycle果粒灌裝閥果粒灌裝閥pulp Filling valve QB/D3

7、1050 回流recycle產(chǎn)品進(jìn)入Product infeed重力或微負(fù)壓灌裝第三代灌裝閥 回氣Runs for you!為你而轉(zhuǎn)14重力或負(fù)壓灌裝Gravity 、Pressure less filling用于球形平衡罐 filling bowl物料靠重力或微負(fù)壓向下流動(dòng)，瓶內(nèi)空氣從排氣管流出，當(dāng)物料到達(dá)排氣管端部時(shí),液位穩(wěn)定不變,物料從排氣管回流CIP進(jìn)入CIP infeed產(chǎn)品進(jìn)入Product infeed正常工作時(shí)回流非正常工作及CIP時(shí)回流Runs for you!為你而轉(zhuǎn)15 球形罐物流工藝過程 Material Flowing Process (Ball Tank)Runs

8、for you!為你而轉(zhuǎn)16 球形罐CIP過程 CIP Process (Ball Tank)Runs for you!為你而轉(zhuǎn)17TT球形罐灌裝及CIP工藝流程Runs for you!為你而轉(zhuǎn)18重力灌裝Gravity filling灌裝閥灌裝閥Filling Valve QB/D32930產(chǎn)品進(jìn)入Product infeed. 第二代灌裝閥 回氣多孔板，使產(chǎn)品穩(wěn)定流動(dòng)Multi hole plate to stable product flow瓶內(nèi)空氣由排氣管排出，當(dāng)產(chǎn)品進(jìn)入排氣管并與平衡缸達(dá)到液位平衡時(shí)，灌裝結(jié)束Air in bottle discharge through vent

9、tube. When pressure of product in vent tube and in filling bowl reaches balance, filling stops with no return. 回氣Runs for you!為你而轉(zhuǎn)19果粒灌裝閥果粒灌裝閥pulp Filling valve QB/D32940重力灌裝Gravity filling第三代灌裝閥產(chǎn)品進(jìn)入Product infeed. 回氣 回氣瓶內(nèi)空氣由排氣管排出，當(dāng)產(chǎn)品進(jìn)入排氣管并與平衡缸達(dá)到液位平衡時(shí)，灌裝結(jié)束Air in bottle discharge through vent tube. W

10、hen pressure of product in vent tube and in filling bowl reaches balance, filling stops with no return.Runs for you!為你而轉(zhuǎn)20重力灌裝Gravity filling用于環(huán)形平衡罐Ring filling bowl物料靠重力向下流動(dòng)，瓶內(nèi)空氣從排氣管流出，當(dāng)排氣管內(nèi)物料與平衡罐液面平衡時(shí)，停止灌裝，無回流 Product flow by gravity, air in bottle discharged through vent tube. When pressure of pr

11、oduct in vent tube and in filling bowl reaches balance, filling stops with no return.CIP進(jìn)入 CIP infeed產(chǎn)品進(jìn)入Product infeedRuns for you!為你而轉(zhuǎn)21 環(huán)形罐物流工藝過程 Material Flowing Process (Ring Tank)Runs for you!為你而轉(zhuǎn)22 環(huán)形罐CIP工藝過程 CIP Process (Ring Tank)Runs for you!為你而轉(zhuǎn)23TT環(huán)形罐灌裝及CIP工藝流程Runs for you!為你而轉(zhuǎn)24灌裝閥灌裝閥Fi

12、lling valve排氣裝置排氣裝置Snift block含汽灌裝(等壓灌裝)CSD filling灌裝示意灌裝示意Runs for you!為你而轉(zhuǎn)25含汽灌裝(等壓灌裝)CSD filling閥門全打開，對瓶充氣Valve opens建立壓力后，開始灌裝After pressure balanced, filling begins灌裝完成，關(guān)閉閥門After filling, valve closed排氣exhaustRuns for you!為你而轉(zhuǎn)26 平衡罐含氣灌裝工藝過程 CSD Filling Process (Balance Tank)Runs for you!為你而轉(zhuǎn)27含汽灌裝(等壓灌裝)CSD fillingCIP物料循環(huán)物料循環(huán)CIP liquid recycling充分的CIP清洗，可以完全清洗所有的部分，無衛(wèi)生死角Full CIP could completely clean all the parts.安裝假杯Dummy cupsRuns for you!為你而轉(zhuǎn)28定量灌裝圖片Runs for