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1、Good is good, but better carries it.精益求精,善益求善。RYL718-J型自動換梭織機(jī)中英文-RYL718-J型自動換梭織機(jī)產(chǎn)品說明書中國鹽城市榮意來紡機(jī)有限公司二0一四年一、產(chǎn)品規(guī)格Productspecifications1、產(chǎn)品用途及使用范圍Thepurposeandscopeofuse2、技術(shù)特征Technicalfeature3、傳動機(jī)構(gòu)Drivemechanism4、主要組成部分及其規(guī)格Themainpartanditsspecifications5、附件Accessory二、機(jī)器各主要組成部分說明Machinesmainpartsintrodu

2、ction1、機(jī)架BaseFrame2、開口機(jī)構(gòu)Sheddingmechanism3、換梭機(jī)構(gòu)Shuttlechangingmechanism4、緩沖裝置及緩沖保護(hù)器Bufferdeviceandbufferprotector5、打緯機(jī)構(gòu)Beating-upmechanism6、經(jīng)紗架保護(hù)裝置Thewarpholderprotectiondevice7、卷取機(jī)構(gòu)Windingmechanism8、伸幅裝置和布邊毛紗剪斷裝置Stretchingdeviceandedgeyarncuttingdevice9、送經(jīng)機(jī)構(gòu)Let-offmechanism10、斷經(jīng)自停裝置Warpstopmotions1

3、1、斷緯自停裝置Weftstopmotions12、自動換梭裝置Automaticshuttlechangingdevice13、換梭安全裝置Shuttlechangingsafetydevice14、無梭側(cè)梭自停裝置Shuttlelesssidespindleautomaticstopdevice15、探針換梭誘導(dǎo)裝置Probeinducedshuttlechangingdevice16、起動制動裝置Startingbrakingdevice三、機(jī)器的加油lubricantstothemachine四、技術(shù)安全要求TechnicalSafetyrequirements一、產(chǎn)品規(guī)格Produc

4、tspecifications1、產(chǎn)品用途和使用范圍Thepurposeandscopeofproduct本機(jī)主要適用于織造中支紗被單織物,織物工藝特征:平紋織特組織,斜紋織物組織。Thismachineismainlysuitableforweavingyarninthebedsheetfabric,fabriccraftcharacteristics:flatfabricorganization,twillfabric.2、技術(shù)特征Technicalfeature(1)型式下打手,不停車自動換梭式Type-thethugs,withoutastopautomaticshuttlechang

5、ingtype(2)手向分左手車和右手車Thehanddirectionlefthandandrighthandmodels(3)穿筘幅度1350mmReedingamplitude1350mm(4)曲軸轉(zhuǎn)數(shù)斜紋154168r/minThecrankshaftrevolutionstwill154168r/min(5)胸樑高度838mmBreastbeamheight838mm(6)梭箱數(shù)11ShuttleBoxnumber11(7)鋼筘與走梭板間夾角8630AnglebetweenReedandtheshuttleplate8630(8)梭庫容梭量10只Capacityoftheshuttl

6、ebox10pieces(9)經(jīng)軸盤片直徑550mmBeamdiscdiameter550mm(10)經(jīng)軸盤片間距1380mmDistancebetweenBeamdisc1380mm(11)捲布棍滿卷直徑280mmMaxclothrollerdiameter280mm(12)電動機(jī)轉(zhuǎn)速960r/minMotorspeed960r/min(13)電動機(jī)功率1.5kwMotorpower1.5kw(14)電氣開關(guān)按鈕開關(guān)Electricswitchesbuttonswitch(15)機(jī)器外形尺寸寬1900mm,高1670mm,長3000mmOveralldimensionsW1900mm,H16

7、70mm,L3000mm(16)機(jī)器重量1800kgMachineweight1800kg3、傳動機(jī)構(gòu)Drivemechanism(1)傳動方式單馬達(dá)三角皮帶傳動Drivingmodesinglemotortrianglebelttransmission(2)操縱方式單側(cè)按鈕開關(guān)Manipulationwayonebuttonswitch(3)制動形式電磁剎車模式Formofbrakingelectromagneticbrakemode(4)踏盤軸和曲柄軸速比1:2Steppedshaftandcrankshaftspeedratio1:2(5)倒車形式按鈕控制Reverseformbutto

8、ncontrol4、主要組成部分及規(guī)格Maincomponentsandspecifications(1)送經(jīng)機(jī)構(gòu)Let-offmechanisma、形式積極式自動外送經(jīng)、自動調(diào)整經(jīng)紗張力Form-positivetypeautomaticlet-off,automaticallyadjustthewarptensionb、經(jīng)軸軸心直徑110mm(無縫鋼管)Beamaxisdiameter110mm(seamlesssteeltube)經(jīng)軸盤片直徑550mmBeamdiscdiameter550mm(2)斷經(jīng)停車裝置Warpstopdevicea、形式導(dǎo)電式Formconductivetype

9、b、停經(jīng)片桿列數(shù)4列6列Dropneedlebarcolumns4-6columns(3)開口機(jī)構(gòu)Sheddingmechanisma、形式多臂式拉綜開口Form-dobbytypeheddleopeningsb、綜框數(shù)2片14片(木橫頭鋁合金綜框)Healdframenumber-2-14pieces(woodencrosspeinaluminumalloyhealdframe)(4)投梭機(jī)構(gòu)Pickinstitutionsa、形式下投梭Form-pickb、梭子尺寸長343mm寬32mm高35mm(分左右手)ShuttlesizeL343mmW32mmH35mm(leftandrighth

10、and)c、皮結(jié)型式活動皮結(jié)pickertypeactivepickerd、皮結(jié)尺寸(長7105mm寬132mm高35mm(分左右手)Pickersize(L7105mmW132mmH35mm(leftandrighthand)(5)打緯機(jī)構(gòu)Beating-upmechanisma、形式曲柄軸牽手打緯Beating-upformthecrankshaftinhandb、曲軸直徑40mmDia.ofcrank-shaft40mmc、曲臂半徑(R)82mmThecrankarmradius(R)82mmd、牽手形式軸瓦式牽手HandformShellinhande、牽手長度289mmConnect

11、ingrodlength289mmf、牽手栓直徑25mmConnectingrodboltdiameter289mmg、牽手中心到揺軸中心距離685mmHandtoshaftcenterdistance685mmh、揺軸形式整根Shaftformthewholerooti、揺軸直徑38mmShaftdia.38mmj、筘座形式鐵木結(jié)構(gòu)Thereedformironandwoodl、走梭板長度1423mmGoshuttleplatelength1423mmm、梭箱底板長度開關(guān)側(cè)580mm,梭庫側(cè)600mmBoxfloorlengthswitchside580mm,spindlelibrarysi

12、de600mm(6)經(jīng)紗保護(hù)裝置Warpprotectormotiona、形式游筘式Formloosereedtype(7)捲取機(jī)構(gòu)Rollingmechanisma、形式七齒式間歇捲取Seventoothformintermittentrollb、緯密范圍1046根/英寸Theweftdensityrange10-46root/inchc、刺毛棍直徑127mm(無縫鋼管)licker-inrollerdiameter127mm(seamlesssteeltube)d、導(dǎo)布輥直徑34mm(無縫鋼管)Clothguideroller34mmdiameter(seamlesssteeltube)e

13、、捲布輥直徑85mmclothrollerdiameter85mm(8)伸幅裝置Stretchdevicea、形式單排銅刺環(huán)輥式Form-singlecopperringrollerb、只數(shù)左右各一組Quantityagroupateachleftandrightsidec、剪緯縋筘座撞動使剪縋作用。AnopeningofweftThereedhitmovetocutintoeffect(9)斷緯自停裝置Weftstopmotionsa、形式點(diǎn)啄式探緯FormPointpeckedoutweftb、捲取退捲裝置有RollbackrolldeviceYes(10)緯紗補(bǔ)給裝置Weftsupply

14、ingmotiona、形式自動換梭式FormAutomaticshuttlechangingtypeb、梭庫垂直單列式Shuttlebox-verticalsingle-rowc、梭庫容梭量10只Shuttlequantityinshuttleboxtenpiecesd、換梭誘導(dǎo)裝置采用探針換梭誘導(dǎo)裝置Shuttlechanginginductiondevice-applyprobeshuttlechanginginductiondevicee、換梭安全裝置有,如換梭運(yùn)動發(fā)生故障時,能即時停車,避免機(jī)件損壞。Shuttlechangingsafetydeviceyes,Suchasifashu

15、ttlechangingfails,machinecanstopinstantlysoastoavoiddamagetotheparts.f、無梭、側(cè)梭停車裝置有,如梭庫內(nèi)無梭子或梭子位置側(cè)放時,能立即自動停車。Shuttleless,sideshuttlestoppingdevice-yes,themachinecaninstantlystopifthereisnoshuttleinshuttlemagazineorshuttleisputsidelong.g、防止殘緯織入裝置有,可避免毛邊,雙緯等疵點(diǎn),提高織物質(zhì)量。Residualweftweavespreventiondevice-ye

16、s,whichcanavoidroughselvedge,doubleweftetcdefects,soastoimprovefabricquality.5、附件accessory(1)隨機(jī)供應(yīng)件a、地腳螺釘一組b、捲取標(biāo)準(zhǔn)、變換齒輪各1只(1)Partswithloomsa,groundscrew-onegroupb,rollstandardandchanginggear-onepieceeach(2)不隨機(jī)供應(yīng)件:由客戶自理a、梭子(長)343mm(寬)44.5mm(高)33.5mmb、緯管總長180mm(頭部直徑27mm)c、鋼筘總長1400mm高120mmd、綜絲330mm(2)Par

17、tsnottogetherwithloom:customerchoosea、shuttle(long)343mm(wide)44.5mm(high)33.5mmb、weftpirntotallength180mm(headdia27mm)c、steelreedtotallength1400mmheight120mmd、harnesswire330mm(3)下列各件是否供應(yīng),根據(jù)合同辦理a、馬達(dá)型號:F03-5三根型,轉(zhuǎn)數(shù)960r/min,功率1.5KWb、三角皮帶A2235(3)Supplyofthefollowingpartsisasperthecontracta、motormodel:F0

18、3-5threepiecesmodel,RPM960r/min,power1.5KWb、trianglebeltA22351、機(jī)架loomframeA機(jī)構(gòu)作用說明機(jī)架主要由左墻板、右墻板和連接兩塊墻板之間的前橫梁、后橫梁、中間橫梁、胸梁、和前后撐擋組成,用左小墻板和右小墻板各一塊,上橫梁裝于小墻板上方,為了使機(jī)架穩(wěn)固小墻板間,并從上支撐、小撐擋連接之。機(jī)架間的連接螺栓必須堅(jiān)固,如機(jī)架安裝不當(dāng)時,機(jī)器運(yùn)轉(zhuǎn)時各軸中心容易發(fā)生走動,亦不可能使織機(jī)輕快靈活的運(yùn)轉(zhuǎn)。本機(jī)整個機(jī)架座按放在墊木上,再用地腳螺栓和地基堅(jiān)固,以防震動。A:functioninstructionLoomframeismainlyc

19、omposedoftheleftwallboard,rightwallboard,thefrontbeam,rearbeams,andmiddlebeam,breastbeam,frontandbackspreaderconnectingtwowallboards,onesmallleftwallboardandrightwallboard,upperbeamisinstalledatthetopofsmallwallboardsoastofixloombetweensmallwallboardandconnectitthroughupperbeamandsmallspreader.Conne

20、ctingboltsbetweenloomframesmustbefirm,ifimproperinstallationofloomframe,thebeamsarepronetomovewhileloomrunningsotheloomcouldnotoperatesmoothly.Theentireframeofthismachineisinstalledonstow-wood,usefoundationboltandfoundationtofixagainincaseofvibration.B安裝與調(diào)試installationandcommissioning(1)墻板豎立后,放置前橫梁定

21、規(guī)和后橫梁定規(guī)于車腳上,再安裝前橫梁和后橫梁,其左右兩端應(yīng)與墻板外側(cè)邊緣平齊。Afterwallboarderected,putfrontandrearbeamsframeontheloomfoot,theninstallfrontandrearbeams,bothendsofbeamsshouldbeparallelwithouteredgeofwallboard.(2)裝上胸梁,使與墻板外側(cè)邊緣相互平齊,并在裝梭庫側(cè)處查看是否水平。(2)Fitonbreastbeam,makeitparallelwithouteredgeofwallboard,thencheckwhetheratthes

22、amelevelfromshuttlemagazineside.(3)校整中間橫梁與曲柄軸孔的關(guān)系距離。(3)Aligntherelationaldistancebetweenmiddleandcrankaxishole(4)裝上前后撐擋,按定規(guī)決定其位置,并檢查軸孔中心水平,并調(diào)整之。(4)Installfrontandrearspreader,decidetheirpositionasperInitiatingstructure,andthencheckaxleholecenterlevelandadjust.(5)裝上小墻板,使與大墻板前端面平齊,然后將上橫梁裝于小墻板上端并按其與小墻板

23、前端面平齊。(5)Installsmallwallboard,makeitatsamelevelandparallelwithfrontfaceofbigwallboard,theninstallupperbeamonthetopofsmallwallboard,makeupperbeamatsamelevelandparallelwithfrontfaceofsmallwallboard.(6)小撐檔左右兩端須與上橫梁兩端平齊,其縱向,橫向位置應(yīng)水平。(6)Leftandrightendsofsmallspreadermustatsamelevelandparallelwithbothend

24、sofupperbeam,Thelongitudinalandlateralpositionshouldbelevel.2、開口機(jī)構(gòu)sheddingmechanism多臂式開口機(jī)構(gòu)作用說明functioninstructionofdobbysheddingmechanism(1)本機(jī)構(gòu)采用MODEL-221E型多臂,通過DZWB型電子紋版儀,使多臂與下綜框箱之間的綜框上下運(yùn)動產(chǎn)生開口。(2)通過電腦操作系統(tǒng):Windows9x/NT/2000/XP,來設(shè)置織物工藝。(3)將工藝數(shù)據(jù)輸入數(shù)據(jù)盒,再將數(shù)據(jù)盒聯(lián)結(jié)到機(jī)器上的控制盒中(操作說明書中有詳細(xì)介紹)。(1)TheloomusesMODEL-2

25、21Edobby,throughDZWB-typeelectricZiWenversionoftheinstrument,makedobbyandthehealdframebetweenbelowhealdframeboxupanddownmotionsoastomakeopenings.(2)Throughacomputeroperatingsystem:Windows9x/NT/2000/XP,tosetupthefabrictechnicalprocess。(3)Inputprocessdataintodatabox,andthenconnectthedataboxtothemachin

26、econtrolbox(seedetailsinoperatinginstructions).投梭機(jī)構(gòu)shooting-inmechanismA機(jī)構(gòu)作用說明Afunctioninstruction(1)機(jī)織機(jī)投梭運(yùn)動采用的下投梭機(jī)構(gòu),投梭運(yùn)動由按裝在投梭盤軸上的投梭盤及投梭鼻,撞擊側(cè)板上的投梭轉(zhuǎn)子使打梭棒通過皮結(jié)撞擊梭子,投向?qū)?cè)梭箱。(2)打梭棒在投梭后由于打梭棒下端扭簧的作用而返回原位。(1)pickingmotionoftheloomapplyunderpickingmovement,pickingmovementismadebyHittingPickingbowlthroughpick

27、ingdiskandpickingnoseinstalledonthepickingshaft,thenhitshuttlebypickingstickthroughpicker,thenthrowshuttletocontralateralshuttlebox.theimpactonthesidepanelpickrotormakepickingstickthroughtheskinandtheimpactofshuttle,intothecontralateralbox。(2)Afterpicking,thepickingstickreturnintopositionbytheaction

28、oftorsionalspringunderthepickingstick.B按裝與調(diào)整Binstallationandcommissioning(1)投梭盤及投梭鼻的按裝與投梭轉(zhuǎn)子的位置必須平行接觸。(2)投梭力強(qiáng)弱與投梭鼻對投梭轉(zhuǎn)子的撞擊深度有關(guān),一般采用調(diào)節(jié)側(cè)板掛腳上支頭螺釘,以改變側(cè)板帽高低的方法,來調(diào)整投梭動程的大小。(1)pickingdiskandpickingnosemustcontactpickingbowlinparallel.(2)Pickingforceisrelatedtoimpactdepthbypickingnoseonpickingbowl,generallyb

29、yadjustingheadscrewonsidepanel,soastobychangingtheheightofsidepanelcaptoadjusttheforceofthepickingstroke.(3)投梭時間的遲早與開口綜平度反投梭力大小應(yīng)相互適應(yīng),其測量方法,從胸梁到鋼筘的距離為基準(zhǔn)。(4)梭箱尺寸的大小及調(diào)整制梭力的強(qiáng)弱。(5)打梭棒扭簧的調(diào)整盡可能調(diào)節(jié)輕些,但在梭庫側(cè)應(yīng)不妨礙換梭作用的進(jìn)行。(6)兩端梭箱底板高低位置應(yīng)在同一水平面上,前后位置一致,與筘座腳垂直面角度為8630,與走梭面相接處應(yīng)平齊,均用定規(guī)校正。(3)Pickingtimeshouldadapttothe

30、pickingforceattheopenharness,itsmeasurementmethodtakethedistancefromthebreastbeamtosteelreedasabenchmark(4)Thesizeoftheshutleboxandadjustthestrengthoftheshuttlebrakingforce(5)theadjustmentofthePickingsticktorsionalspringshouldbeaslightaspossible,butshouldnotintereferetheshuttlechangingintheshuttlebo

31、xside.(6)Bothendsoftheshuttleboxbaseboardshouldbepositionedinthesamehorizontalplane,backandforthpositionisconsistent,andtheAngleofsleyfootbetweenverticalplaneis8630,andshouldbeparallelandlevelwithshuttlesurface,allareadjustedbyInitiatingstructure.4、皮圈緩沖裝置及緩沖保護(hù)器leatherApronbufferdeviceandbufferprotec

32、torA機(jī)構(gòu)作用說明Afunctioninstruction(1)緩沖皮圈使對側(cè)投來之梭子,進(jìn)入梭箱后,首與皮結(jié)相撞,向外沖擊打梭棒而打梭棒為緩沖皮圈所牽住,由于皮圈滑動箱內(nèi)壓簧之力,和很大的摩擦力為抵抗,逐使梭子安穩(wěn)停止于梭箱內(nèi)規(guī)定的位置上,以便進(jìn)行準(zhǔn)確之自動換梭運(yùn)動。(1)Apronbufferthrowtheshuttleintotheshuttleboxfromthecontralateral,firstcollidedwithpicker,outwardimpactpickingstickandpickingstickisholdbybufferaprons,astheforceof

33、thecompressionspringintheapronslidingcabinetresistwithfrictionforce,soastodrivethestopatthespecifiedpositionintheshuttleboxsteady,resultinginautomaticshuttlechangingaccurately.(2)緩沖保護(hù)器使緩沖皮圈之作用更為準(zhǔn)確完善,并減少皮圈及皮結(jié)之損傷和消耗,當(dāng)對側(cè)投來之梭子,使打梭棒向外推時,打梭棒腳帽即上拍側(cè)板使緩沖帶張緊,并擦過兩只園盤之外園面,拉動裝有緩沖彈簧之彈簧盤略略轉(zhuǎn)動,因而使側(cè)板打梭棒,皮結(jié)與梭子之間,保持著一定

34、的壓力,使梭子獲得更完善之緩沖和定位。(2)bufferprotectorMaketheroleofbufferapronmoreaccurate,andreducethedamagetoleatherapronandpicker,Whentheshuttlecomefromthecontralateralside,makethepickingsticktoextrapolate,pickingstickfootcapshootsideplatesoastomakebufferstriptense,andgrazetwodiscsurface,pullspringdiscequippedwit

35、hbufferspringrotatediskslightly,thusmaintainacertainpressurebetweenpickerandshuttleandthesidepanelpickingstick,makeshuttlegetmoreperfectbufferingandpositioning.B按裝和調(diào)整Binstallationandcommissioning(1)緩沖皮圈滑動架按裝在筘框木左右兩端下方,皮圈緩沖梭子最后固定位置依靠調(diào)節(jié)螺釘定位,如須調(diào)換皮圈時可將皮圈底板缷下后進(jìn)行。(2)皮圈緩沖力的大小不易說明,一般應(yīng)視實(shí)際情況,可調(diào)節(jié)壓簧帽從變化扁簧(4)的強(qiáng)弱

36、。(1)Bufferapronslidingframeisinstalledbelowbothendsofreedframewood,theapronbuffershuttleisfinallyfixedpositionbytheadjustablescrew,theapronbaseboardcouldbetakenoffwhenchangingleatherapronaprons.(2)Theapronbufferforceisnoteasytoillustrate,generallyadjusttheofpressurespringcapbychangingthestrengthofth

37、eflatspring(4)accordingtoactualsituation.(3)皮圈長度應(yīng)適中,過大或過濾會影響梭子的定位。(4)緩沖保護(hù)器應(yīng)按裝在機(jī)器前方左右兩側(cè)墻板上,與搖軸掛腳螺釘連結(jié)在一起。(3)Apronlengthshouldbemoderate,oversizeorundersizewillaffectshuttleposition.(4)Bufferprotectorshouldbeinstalledontheleftandrightsidesofthewallplateinfrontofthemachine,connectedwiththerockerhangingf

38、ootscrew.(5)緩沖帶小過橋盤、偏心盤及彈簧盤與打梭側(cè)板按裝時應(yīng)成一直線側(cè)板,應(yīng)在側(cè)板導(dǎo)框槽中央,不碰擦。(6)緩沖保護(hù)器上所需要的摩擦力大小不易說明,應(yīng)視實(shí)際情況決定,一般可調(diào)整緩沖偏心盤與側(cè)板前端面的前后距離,當(dāng)作用時彈簧盤略略轉(zhuǎn)動即可。(7)緩沖帶與過橋盤,偏心盤之間應(yīng)不宜加油,盡可能使摩擦力變化減少。(5)whileBufferbeltgoingthroughbridgeplate,eccentricdiscandspringplate,pickingsidesshouldbeastraightlineandalsointhemiddleofthesideplategroove

39、guidebox,nofriction.(6)RequiredfrictionforceontheBufferprotectorisnoteasytoexplain,shouldbeusedaccordingtoactualsituation,generallyadjustlongitudinalseparationbetweenbuffereccentricdiscandfrontsurfaceofsideplate,itwillfunctionwhenthespringdiskrotateslightly.(7)lubricantsshouldnotaddedbetweenBufferbe

40、lt,thebridgeplateandeccentricdisc,reducingfrictionchangesasmuchaspossible.5、打緯機(jī)構(gòu)beating-upmechanismA機(jī)構(gòu)作用說明Afunctioninstruction(1)本機(jī)采用曲炳軸打緯機(jī)構(gòu)(2)曲柄軸通過牽手和裝在搖軸上的筘座腳相連,筘座木裝在筘座腳上,鋼筘的下端裝于側(cè)翼和走梭板之間,中間夾以左右的側(cè)翼墊塊,以免鋼筘頭部受損。上端套在筘帽中,筘帽則隨筘座腳一起擺動,當(dāng)曲柄軸迴轉(zhuǎn)時,便通過曲臂和牽手而傳動筘座腳作前后擺動,則筘座腳上的鋼筘即把已納入梭口的緯紗打入織口。(3)在打緯時,則依靠定筘鼻轉(zhuǎn)子和撞嘴

41、之作用壓緊鋼筘,以保證打緯時不使鋼筘游動。(1)thisloomadoptsjackshaftbeating-upmechanism.(2)Crankshaftisconnectedwiththesleyswordontherockshaft,sleywoodfeetisinstalledonthesleysword,lowerendofreedisinstalledbetweenflankandshuttleplate,flankcushionblockwasaddedinthemiddletoavoiddamagetosteelreedhead.Upperendiscoveredinsid

42、ereedcap,reedcapswingtogetherwithsleysword,whenjackshaftrevolve,sleyswordmoveforthandbackdrivenbycrankarmandhand,Thereedonthesleysworddrivetheweftwhichhavealreadybeenincorporatedintoshedintotheclothfell.(3)Whenbeatingup,thereedarepressedtensebyreednasalrotorandduck-bill,toensurethatthereeddontmakesw

43、imwhilebeating-up.B按裝與調(diào)整Binstallationandcommissioning(1)筘座腳按裝在搖軸上筘框接腳上,左右兩側(cè)的高低位置應(yīng)一致,用定規(guī)校正。(2)搖軸按裝應(yīng)與踏盤軸相平行,前后位置用定規(guī)校整。(3)鋼筘筘面必須按裝得與梭道面成86.5角度,可用定規(guī)進(jìn)行調(diào)整。(4)走梭板里側(cè)平直面應(yīng)與鋼筘密切相接,必要時可進(jìn)行修整。(5)定筘鼻掛腳左右位置必須對準(zhǔn)撞咀,并盡可能按裝得向上靠足。(6)定筘鼻轉(zhuǎn)子與撞咀嚙合深度及平行間隙可按規(guī)定進(jìn)行調(diào)整。(1)Sleyswordisinstalledonthereedframeofrockshaft,leftandrights

44、idesofthehighandlowpositionshouldbeconsistent,adjustedbyinitiatingstructure.(2)Rockshaftshouldbefixedparallelwithpedalshaft,positionsareadjustedbyinitiatingstructure.(3)Anglebetweenfixedreedsurfaceandshedsurfaceis86.5,adjustedbyinitiatingstructure.(4)Sideflatfaceintheloomshuttleraceshouldbecloselyco

45、nnectedwithreed,adjustwhennecessary.(5)PositionofFastreednasalmustbestraighttothenozzlebumpnozzle,andfixedupwardasfaraspossible.(6)EngagementdepthbetweenFastreednasalrotorandbumpnozzleandparallelgapcanbeadjustedaccordingtotherules.6經(jīng)紗保護(hù)裝置warpyarnprotectionmotionA機(jī)構(gòu)作用說明Afunctioninstruction(1)本機(jī)采用的系游筘

46、式護(hù)經(jīng)裝置,在織機(jī)運(yùn)轉(zhuǎn)過程中,自曲柄軸以靠近下心位置轉(zhuǎn)至后心再至上心時,亦即梭子在梭口中飛行時,依靠彎曲滑板之壓力,通過彎曲滑板滑子桿筘夾軸和側(cè)翼墊鐵壓緊鋼筘。(1)Thisloomadoptsloosereedwarpyarnprotectiondevice,intheprocessofrunning,jackshaftmovetorearcenter,thentouppercenterfrombottomcenter,thatiswhileshuttleflyingintheshed,Relyonthestressofbendingskateboarding,makereedtenseby

47、bendingslidereedshaftandflankparallel.(2)在曲柄軸自上心位置轉(zhuǎn)向前心時,由于某種原因,梭子偶或停留在上下層紗之間的梭口中,鋼筘即被梭子推向后方,鋼筘又推側(cè)翼墊鐵,使鋼筘夾軸向后轉(zhuǎn),當(dāng)筘夾彈簧中心線越過筘夾軸中心時,便產(chǎn)生了使筘夾軸向后轉(zhuǎn)的力量,立刻將彎曲滑板轉(zhuǎn)子桿和撞咀抬起,則筘座續(xù)向前進(jìn)時,撞咀之前端即向定筘鼻之上面碰滑使筘夾軸向后迴轉(zhuǎn),而鋼筘即自動脫開了,同時彎曲滑板轉(zhuǎn)子桿頭部撞擊牛角柄由于直立桿的作用使停車軸轉(zhuǎn)動,使行程開關(guān)動作及時停車,可避免經(jīng)紗斷裂。(2)whilejackshaftmovetofrontcenterfromuppercente

48、r,forsomereason,Sometimes,theshuttlestaybetweentheyarnsintheshed,reedisdrivenbyshuttletotherear,thenreedpushflankparallel,makereedshaftturnsbackwards,whenthecenterlineofthereedspringoverthereedshaftcenter,producingthepowertomaketheshaftturnback,instantlyupliftingthebendingslidingplaterotorandduck-bi

49、ll,whensleymoveforward,frontendofduck-billhitfrontsurfaceoffastreednosesoastomakereedshaftturnbackwards,thenreedHYPERLINKjavascript:void(0);self-disengage,atthesametime,Bendingskateboardrotorpoleheadhitcowhornhandle,shutoffaxlerotateduetothefunctionoftheuprightrod,maketravelswitchactiontostoptimelys

50、oastoavoidthewarpyarnbrsakage.B按裝與調(diào)整Binstallationandcommissioning(1)彎曲滑板與滑板轉(zhuǎn)子的接觸時間應(yīng)和投梭時間一致,調(diào)節(jié)時托腳的位置盡量向下和向后,并使托腳后邊垂直。(2)筘夾彈簧的拉力大小應(yīng)視實(shí)際情況調(diào)整,一般盡量小一些,但必須能抵消在投梭運(yùn)轉(zhuǎn)中因惰性作用在筘面所產(chǎn)生的壓力而引起鋼筘的脫開。(3)滑座的按裝位置應(yīng)略向機(jī)前傾斜,以保證正常運(yùn)轉(zhuǎn)時鋼筘鎖緊。(1)Bendingskateboardingandskateboardrotorcontacttimeshouldatthesametimewithpicking,adjust

51、thepositionofthesupportingfeetdownwardandbackwardasfaraspossible,andmakethesupportingfeetrearvertical.(2)Reedclampspringtensionforceshouldbeadjustedaccordingtoactualsituation,generallyaslessaspossible,butmustbeabletooffsetthepressureofreedsurfacebecauseofinertiaeffectinthepickingoperationsoastorelea

52、sereed.(3)Slidebaseloadingpositionshouldbeslightlytilttothemachine,toensurethereedlockduringnormaloperation.7、卷取機(jī)構(gòu)windingmechanismA機(jī)構(gòu)作用說明Afunctioninstruction(1)本機(jī)的卷取機(jī)構(gòu)系積極式間隙卷取,即筘座腳的往復(fù)運(yùn)動,使卷取桿作搖擺運(yùn)動,因而卷取鉤拉動卷取鋸齒輪,再經(jīng)由傳動齒輪等,帶動刺毛輥卷取棉布。(1)windingmechanismofthisloonistheactiveintervalwinding,namelytherecipro

53、catingmovementofthesleyswordmaketake-upleverdoswingingmotion,thuswindinghookdrivingwindingbladewheel,thenthroughthedrivegear,etc.,finallydrivethelicker-inrollerwindingcotton.B按裝與調(diào)整Binstallationandcommissioning(1)刺毛輥在機(jī)架前方,按裝時必須注意水平,迴轉(zhuǎn)應(yīng)靈活。(2)過橋齒輪托架距刺毛輥中心垂直距離用定規(guī)校整。(3)卷布輥托腳下端面至前橫梁腳板上端面,高低位置用定規(guī)校整。(1)Lick

54、er-inrollerisatthefrontofrack,mustpayattentiontolevelwheninstalling,turningshouldbeflexible.(2)Verticaldistancefromthecarriergearbrackettothecenteroflicker-inrollerisadjustedbyinitiatingstructure.(3)Endfaceofclothrollerbrackettoupperfaceoffrontbeambaseboard,itspositionisadjustedbyinitiatingstructure

55、.(4)卷取鋸齒輪按裝應(yīng)調(diào)節(jié)其上下前后位置,需符合于使保持鉤當(dāng)曲柄軸在上心向前45時,剛能落下,則到前心時,保持鉤與鋸齒與鋸齒輪齒間有1.5毫米左右間隙。(5)當(dāng)保持鉤剛落下時,防止逆轉(zhuǎn)鉤位置其鉤頭部應(yīng)與鋸齒輪之間有1.5毫米間隙。(6)卷取桿前后搖擺運(yùn)動當(dāng)曲柄軸在后心時,卷取鉤與保持鉤相距約三牙半之距離,曲柄軸車回轉(zhuǎn)到前死心時,卷取鋸齒輪被卷取一牙。(4)Windingbladewheelpositionshouldadjustwhileinstalling,mustbeabletomakehookfallwhencrankshaftuppercenteris45,thereareabout

56、1.5mmgapbetweensawtoothgear,thehookandsawtooth.(5)whenhookfall,thereareabout1.5mmgapbetweenhookheadandsawtooth(6)CrankshaftinthemiddleofthebackcenterwhileTake-uplevermakingbackandforthmovement,windingclaspsandhookkeepadistanceofaboutthreeandahalfteeth,whencrankshaftcarreturntothefrontcenter,windings

57、erratedwheelwillberolledonetoothlong.(7)卷取計(jì)算(7)windingcaculation緯紗密度計(jì)算如下weftyarndensitycaculateasfollowing:上式中:S每厘米間的緯紗根數(shù)Sendsofweftpercentimeter.Z2標(biāo)準(zhǔn)齒輪齒數(shù)Z2StandardgearteethZ3緯密度換齒輪齒數(shù)Z3weftdensitygearteethnumber為卷取各傳動齒輪齒數(shù)eachdrivinggearteethnumberforwindingZ4=24Z5=89Z6=15Z7=96D刺毛輥直徑=12.7厘米Dlicker-in

58、rollerdia=127mm上式可簡化如下theaboveformulacanbesimplifiedasfollow:K=常數(shù)K=constant今以K=14.28(理論緯密數(shù)theoreticalweftdensity)S=KZ3(變換齒輪齒數(shù)changinggearteeth)/Z2(標(biāo)準(zhǔn)齒輪齒數(shù)standardgearteeth)Z3(變換齒輪齒數(shù)changinggearteeth)=KS(理論緯密數(shù)theoreticalweftdensity)Z2(標(biāo)準(zhǔn)輪齒數(shù)standardgearteeth)/K(常數(shù)constant=14.28)注:上述計(jì)算,未將織物的經(jīng)紗收縮率計(jì)入,此項(xiàng)經(jīng)縮

59、隨織物組織,經(jīng)緯紗支數(shù),撚度及強(qiáng)力等而異,故在實(shí)際織造中,必須將縮率計(jì)算入內(nèi)。Notes:Theabovecalculationdidnotincludethefabricwarpshrinkagerate,theshrinkageratevarieswithfabricweave,warp/weftyarnends,thetwistdegreeandstrength,sointheactualweaving,shrinkageratemustbecalculated.8、伸幅裝置,布邊毛紗剪斷裝置Stretchingdevice,edgeyarncuttingdeviceA機(jī)構(gòu)作用說明Afu

60、nctioninstruction(1)本機(jī)采用的系單排邊側(cè)銅剌環(huán)輥式伸幅裝置,伸子匣按裝在織口附近的布邊上,伸子匣內(nèi)部裝有向外傾斜的銅刺環(huán)當(dāng)銅刺環(huán)隨坯布轉(zhuǎn)動時,便起伸幅的作用。(2)在梭庫側(cè)伸子匣上裝有剪鎚當(dāng)筘座木向前打緯時,與剪鎚之下部相碰,遂使剪鎚之上部與伸子匣之邊部緊密擦過,而將換梭后留在布邊之毛紗剪斷。(1)Themachineadoptssinglesidecopperringrollerstretchdevice,andstretchboxisfixedattheclothedgeneartheshed,outwardtiltcopperringisequippedinsidet

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