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1、新產(chǎn)品以及模具開發(fā) products and tooling developing2D/3D drawing 平而/實(shí)體圖action results 措施結(jié)果bump among products 貨與貨之間碰撞bump at sampling 抽取樣品時(shí)產(chǎn)品有碰撞chamfering 倒角classificatio n級(jí)別CNC milling after quenching 淬火后 CNC 銃加工design/process FMEA 設(shè)計(jì)/過程 FMEAdesign/process responsibility設(shè)汁/過程責(zé)任部門detectio n探測(cè)die casting 壓鑄die
2、 fabrication模加工Die location layout工模排位圖Die polished 省模die size out of the specification 模具尺寸不符合要求Die trial 試模electrode made by CNC CNC 銅公gate design 水口設(shè)計(jì)grinding by precision grinding machine磨床加工machining by CNC wire-cut machine 線切割加工 machining by electric discharge machine EDM 電蝕火花加工 mold design工模設(shè)
3、計(jì)painting 噴油pile products up due to laying in disorder 擺放不正確堆積產(chǎn)品polishing 拋光、磨光polishing/cotton wheels布輪potential effects of failure潛在失效后果potential failure mode潛在失效模式preve ntion 預(yù)防Removi ng parti ng line flash 磨夾口responsibility & target completion date責(zé)任和目標(biāo)完成日期rib and corner 肋材和尖角sample stored in wa
4、rehouse 樣板入倉sanding wheels 砂布輪set die-casting parameter/locking force/ injection force/injection velocity/shot time/ volume of release agent/die-open time/ ejector time/pressure rating/metal temperature/ control temperature/ operation according to WI 按工作指示設(shè)疋壓鑄參數(shù)/ 鎖模力/射料力/射料速度/打錘時(shí)間/噴霧戢/開模時(shí)間/頂出時(shí)間/壓力參數(shù)
5、/料溫/控制溫度/作業(yè) vibrating 震動(dòng)2.熱處理 heat treatmentair cooling空氣冷卻 annealing 退火 carbonization 碳化bj!I6p 4noAe| aip tus人s buq jo uBisep 引蟄與畝/馥堅(jiān)匪卑 a】pbu!nod v】pAjeAi|9p 芬辛/k 翻 BuissoBap 斷由;od 49|qpnjD S血由 eDeujnj aiqpnjD 謝 (辱)呂/蒯(H|OHS diuop 學(xué)刃窖xeiu aaoj diuep 出弊阿 bdpunj冊(cè)應(yīng) uoissejduji/AiAeD 請(qǐng)諂期薪4-J9SUI人回艇理 9U
6、JR IIU A4|abd 再棣朋 4q6i9M 6upseD 曲詢 4J9SUI BunseD 詢翌勢(shì)刃會(huì)pbp Buusbd 納聊衷羈A4!|iqe4seo 等呂衷無人o|P 4seD 鬲義弟瀏s!Un Buiujnq 合薪出L渤詔人jeujnq 密L刃sg 核逞/刃苗愆6n|s/ 4inDSiq m uid a|6ue 各薪器羽燼人3d“ JoeiniunDDeSuiiooj aip pue auiqaeui Sunse3 aip 首瀟超多祺第田 ”回 Suijodiuoj f#型步輕 ss9J)s junpisoj ”蟲 Suiipuonb 敘臥 Sunooo no 珮託呼等 issj
7、 oiqdejSonvui 請(qǐng)馬H*爭 ojnjotujs oiqdpjoouBpiu 註請(qǐng) JUOIUJEOJ)Eoq g# Suiiooo ooEUjnj 1壽琴 Suhbouub unj 畫以嬰峯刊詭翌峯SuiUOpjEq 9SE3 die steel heatment模具鋼熱處理die stroke開模行程 draft抽芯斜度 dry cycle干燥周期 dry shot空壓射 ejector force 頂出力 ejector pad 頂針痕 ejector pin 頂針 ejector stroke 頂出行程 feeding 補(bǔ)縮 filling port 注料口 filling
8、time充型時(shí)間 fixed platen靜型板(靜模板,左模板) flux熔劑 foundry returns 回爐料 furnace thermometer熔爐溫度表gas furnace 煤氣爐 gating/running system 澆注系統(tǒng) gooseneck 鵝頸 holding furnace 保溫爐 hot chamber machine 熱圧室壓鑄機(jī) hydraulic fluid液壓系統(tǒng)工作液體 ingate內(nèi)澆道 injection cylinder 壓射缸 injection force 射料力 injection plunger 壓射沖頭 injection st
9、roke 壓射行程 jig/fixture 夾具 ladle澆包 locking force 鎖模力 machine platen (moving/fixed 前(定)機(jī)板/后(動(dòng))機(jī)板 Max泊put最大輸入量 maximum/minimum die height 最大/最小壓模厚度 melting pot劃坍容積 metal fluidity(金屬)流動(dòng)性molten metal熔化金屬 nitrogen pressure 氮?dú)鈮毫?normal pressure 工作壓力 nozzle射咀 numerical simulation of casting solidification 鑄件
10、凝固數(shù)值模擬 opening time留型時(shí)間/開型時(shí)間 overflow溢流槽 piston鎚頭 plunger diameter 鎚頭直徑 pouring cup 澆口杯 pressure transducer 壓力傳感器 production die 生產(chǎn)模 prototype die 樣板模rag shot布彈壓射refining 精煉remelting 重熔riser/feeder head 冒 口runner橫澆道runner/gate 流道/澆口scrap廢金屬料sec on dary alloy 再生合金shot position壓射位置shot sleeve司簡,壓射室siz
11、e of die platen 模板尺寸slag熔/爐渣sludge/dross 沉/浮渣solidification 凝固space between tie bars/tie bar diameter 哥林柱間距/直徑sprue直澆道sprue base直澆道窩sprue bush澆道套sprue pin (spreader)直澆道錐(分流器)spure直澆道standardized main die frame/ replaceable cavity units 模丿HV模肉 tangential runner 切向橫澆道Tee runner T字形橫澆道tie bar哥林柱/導(dǎo)柱/拉桿t
12、oggle mechanism M寸機(jī)構(gòu)total melting loss熔煉損耗率 熔損、燒損 trim die 沖模vent排氣voltage 電壓water cooling channel 冷卻水通道壓鑄工藝與后加工工藝 die casting and secondary processalloy component assay report 合金成份化驗(yàn)報(bào)告 appearance 夕卜觀center furnace 中央溶爐 characteristics 特性 degating 沖水口 die casting 壓鑄 polishing/buffi ng 磨 / 拋光 removin
13、g burrs round pads of ejector pin 刮項(xiàng)針位批鋒 removing parting line flash 磨夾口 selection or remelting 選用或回爐報(bào)廢精加工工藝 machining processboring 鋰Crest螺紋牙頂、鳥冠、頂部cutting tools 刀具external thread 外螺紋file 鋰form tool成型刀grind 磨internal thread 內(nèi)螺紋lathe用車床車left-hand thread 左旋螺紋length of thread engagement 螺紋旋合長度 machini
14、ng accuracy 力 11工精度machining allowance of casting 鑄件機(jī)械加工余量 machining allowance 加工余量machining error 加工誤差mill 銃minor diameter 小徑parallel screw thread 圓柱螺紋 pitch diameter 中徑 pitch螺距 plane 刨,Rea mi ng 鐵孔right-hand thread 右旋螺紋rolled threads 擠牙root diameter 底徑screw thread 螺紋tapping 攻牙表面處理 surface treatmen
15、ta mixture of 2parts water and 3 parts oil 2 分水 3 分汕混合 acid dip/pickling 酸洗acid酸水a(chǎn)lkali cleaning 堿洗 anodizing 陽極處理Anodizing陽極氧化 applying primer coat to top surface 表而噴底油 applying top coat to bottom surface 背而噴而汕 applying top coat to top surface 表而噴面油 baking烘干blueing /chemical oxide 鋼鐵發(fā)藍(lán)/鋼鐵化學(xué)氧化 brigh
16、t dipping 浸亮chemical polishing 化學(xué)拋光chemical pretreatment 化成處理 chromating 輅化 clear black e-coatings 透明黑色泳漆 clear chroming 無色倂化colored passivation 彩色鈍化 齊色 dedusting 除塵degreasant concentration 除汕粉濃度 degreasing 除汕 degreasing 除汕 degreasi ng 脫脂 descaling 刻蝕 dipping 浸漬 electro clean電解除油 electrophoresis 電泳
17、electrophoretic coati ng 電泳漆 electroplating hard chrome 鍍硬箔 electrostatics powder coatings 靜電粉沫噴涂 E-plating 電鍍 hexavale nt chromium 六價(jià)洛 impregnation 浸滲 machine/chemistry coarsening 機(jī)械/化學(xué)粗化 mechanical polishing 機(jī)械拋光 neutralization 中和 PAD printing 移印PAD printing/silk screening 移印/幺幺印 passivating Itpas
18、sivating agent concentration 鈍化液濃度 passivating 鈍化 phosphating 磷化 phosphatizing 磷化Racking合格件上掛 racking上掛具 rinsing過淸水 rinsing 水洗Roughtening 粗化 spray powder 噴粉 taking down 下掛 temperature in dipping tank 浸漬缸溫度 to e-plating subcontractor 夕卜發(fā)電鍍 trivalent chromium 三價(jià)洛 ultrasonic clean超聲波除蠟 ultrasonic clean
19、 超聲波淸洗 water vibratory cleaning 水謖除油 wiping with toluene 抹天那水品質(zhì)控制 quality controlappearanee full-inspection 夕卜觀全檢 collection 回收evaluation / measurement technique 評(píng)價(jià)/測(cè)雖:技術(shù) final-inspecti on 終檢first inspection for 5 shots 首檢 5 啤Freq=frequency 次數(shù)Freq=frequency 次數(shù) full-inspection 全檢 in comi ng in wareho
20、use 原材料入廠 incoming quality sampling inspection report來料質(zhì)量抽查報(bào)告inspection report 檢查報(bào)告interprocess quality sampling inspection report 工序間質(zhì)量抽查報(bào)告 interprocess quality sampling inspection report 工序間質(zhì)量抽查報(bào)告 IQC來料檢驗(yàn)NG不合格packaging 包裝processing tour-inspection report制程巡回檢查報(bào)告product/process specification /toler
21、ance產(chǎn)品/過程規(guī)范/公差projector 投影儀prototype 樣本QC tour-inspection QC 巡檢quality final-inspection report最終檢驗(yàn)質(zhì)量報(bào)告quality final-inspection report最終檢驗(yàn)質(zhì)疑報(bào)告quality first piece inspection report 質(zhì)量首件檢査報(bào)告 quality first piece inspection report 質(zhì)量首件檢査報(bào)告 quality traceability analysis report 質(zhì)蚩:追蹤分析表 return to supplier
22、退回供應(yīng)商 sampling inspection取樣化驗(yàn)分析sampling inspection 抽檢self-inspection 自檢Special Char, class特殊特性分類8質(zhì)量缺陷常用語defectsair tightness 氣密性anti- soldering to die (抗)粘模(blacking 發(fā)黑blister/pimple/bubble 電鍍起泡bumps碰傷caniniform/dentate 狗牙cold lap 冷隔cold shut 冷紋color differenee from samples 色不對(duì)板Commonly used termino
23、logy in quality defects質(zhì)雖:缺陷常用語defective casting 缺陷鑄件 die hooked 扣模 dirt pits 塵點(diǎn) distortion/deformation 變形 double skin 重皮 ejector marks raised or depressed 頂針位凹凸elephant skin 皺皮 entrapped slag: slag inclusion 夾渣 filling to excess 多料 flow mark流痕/波紋 incomplete filling 缺料 incorrect casting form 形狀不合格 i
24、ndentation 印痕/凹痕 internal quality of casting 鑄件內(nèi)在質(zhì)量 loose thread 滑牙 microshrinkage: porosity疏松【顯微疏松】 miss tapping 漏牙 off dimension: off size 尺寸不合格 oil marks 油潰 orange peel桔皮缺陷 out of size尺寸不符 oxidation 氧化 partial breakage of a casting 朋料 peeling電鍍脫皮 pinhole 針孔 pits而麻 porosity 砂孑L roughness 粗糙 sand i
25、nclusion 砂眼 scratches劃痕/刮傷 shrinkage 縮痕 shrinkage 縮水 stain污漬 texturing致密性 thermal shrinkage crack 爛料 tight thread 牙緊 touch-up噴油而的整飾 uncompleted tapping 牙不到位 unercut 側(cè)凹 ungrained down 未磨透 veining(脈紋)毛刺visual quality of casting 鑄件外觀質(zhì)量 void砂眼/氣孔 warpage 撓曲 yellowing 發(fā)黃 yield of casting鑄件合格品率9.壓鑄件試驗(yàn)常用語t
26、estingadhesion 附著性 deflection 撓度 elastoplasticity 彈塑性 elongation 延伸率extend延伸film thickness 涂膜厚度 film thickness gauge 膜厚儀 flexibility屈曲撓性 hardness 硬度 heat impact test熱沖擊試驗(yàn)high humidity test髙溫髙濕測(cè)試 humidity resista nee 耐濕 impact resistance 抗沖擊力 impact strength 沖擊性 measuring adhesion by tape test 膠帶附著力測(cè)
27、試 neutral salt-spray NSS test中性鹽霧spraying viscosity 噴涂粘度 strengthen加強(qiáng).鞏固 tension拉緊、張力viscosity 粘度 water resista nee 耐水性 yield strength 屈服強(qiáng)度10測(cè)量工具常用語 measurement a nd gaugeAltitude gauge 高度儀average 平均值Block Gauge 塊規(guī)Bore Gauge 孔規(guī)Clearance gauge 塞尺/間隙規(guī)CMM 三坐標(biāo)測(cè)試儀Depth Micrometer 深度千分尺Digital caliper 電子卡
28、尺digital calliper 電子卡尺Digital Height Gauge 數(shù)字高度測(cè)量儀 durometer/hardness meter 硬度計(jì) Electric/digital Balance 電子稱Electroplating THK.Tester電度厚度測(cè)試儀equipment variation 設(shè)備變差gage repeatability and reproducibility report 量具的 R&R 扌艮告 go-no-go gauge 過一 不過驗(yàn)規(guī) 通-止規(guī) HRC/HV Hardness Tester 洛威氏硬度儀 impact tester 沖擊儀Ins
29、ide/outer Micrometer 內(nèi)/外徑千分尺 measurement unit analysis 測(cè)量設(shè)備分析 Micrometer Calipers 千分卡尺M(jìn)icroscope 顯微鏡Multimeter 萬用表normal distribution curve正態(tài)分布曲線number of appraisers評(píng)價(jià)人數(shù)量number of parts 零件數(shù)量 number of trials 實(shí)驗(yàn)次數(shù)oneange 單極差 part variation零件變差 pin gauge 針規(guī) Pin Gauge 銷針Plug gage 塞規(guī)Projector 投影儀 range
30、極差range control chart極差控制圖repeatability 重復(fù)性reproducibility 再現(xiàn)性 Ring Gauge 環(huán)規(guī) spectrometer 光譜儀Surface Finish Tester表而處理測(cè)試儀Thermometer 溫度訃Thread Gauge 螺紋規(guī) thread plug gage 螺紋塞規(guī) Torque Meter 力矩計(jì) total variation 總變差Twisting Meter 轉(zhuǎn)扭力儀 Vernier Caliper 游標(biāo)卡尺 viscosimeter 粘度計(jì)visual check 目測(cè)卡尺 Calliper11 -形位
31、公差常用語toleranceangularity 傾斜度角度aperture 孑L 徑basic dimension 基本尺寸basic size 基本尺寸c/c =between centers 中心距circular runout 圓跳動(dòng)circularity 圓度concentricity 同軸度同心度conical圓錐形的contricity 中心性coordinate data 坐標(biāo)數(shù)據(jù)coordinate dimensioning坐標(biāo)尺寸cylindricity 圓柱度datum/feature/point/line/ plane/axis 基準(zhǔn)/特征/點(diǎn)/線/平而/軸線 devi
32、ation 偏差diameter/radius 直徑/半徑draft angle拔模斜度excentricity 偏心距(率)flatness 平而度geometric dimensioning幾何尺寸it/clearance fit/interference fit/ transition fits配合/間隙配合/過盈配合/過渡配合 fM兒MC=m3ximum/least material condition最大/小材料狀態(tài)nominal diameter 公稱直徑 oblong hole 橢圓孔 orientation toleranee向公差ovality圓錐度(變形) parallel
33、ism 平行度 parting line 分型線 perpe ndicularity垂直度position 位置度 profile of a line線輪廓度profile of a surface 而輪廓度 refernce frame 坐標(biāo)系 right angle 直角 rounds/fillets draft外圓角/內(nèi)圓角拔模斜度square 正方形 standard/ precision tolerance標(biāo)準(zhǔn)/精度公差straightness 直線度 symmetry 對(duì)稱度 theoretical size 理論正確尺寸 thickness 厚度 tolerance/value
34、公差/值 top/side/ end view 頂/測(cè)/端視圖 total runout 全跳動(dòng) unilateral/bilateral tolerance 單/雙邊公差 upper/lower deviation上/下偏差width 寬度12包裝和包裝材料 packagebar code 條形碼blister plate/PVC tray 吸塑罩bubble bag 氣泡袋c(diǎn)losed /sealed poly bag 封口膠袋c(diǎn)orrugated cardboard/sheet 波紋隔板corrugated egg-crate carton瓦楞蛋格卡通箱fluted coupling s
35、heet/overlap-type cardboard 刀卡foam bag 珍珠棉袋forktruck 叉車full telescope 天地盒GW gross weight /NW net weight 毛/淨(jìng)重If wooden pallet, the certificate of fumigation for pallet 如果是木制卡板要有卡板消毒熏 蒸證明in egg tray with cart on packages 裝卡通箱蛋格item/ sales consumer pack 單件裝label包裝標(biāo)識(shí)logo polybag有唆膠袋multipack 多件裝outside
36、dimensions 長 x 寬 x 髙 length x width x height 外部尺寸 packaging materials 包裝材料packaging strapping/PP-straps 包裝帶packaging 包裝pad separator; clapboard; partition board/sheet 隔板pallet 卡板plastic container 膠箱shrinkage package 吸塑包裝single/double/3 regular slotted carton/box 單/雙/三坑紙箱styrofoam聚苯乙烯泡沫塑料白色泡沫tissue p
37、apper 拷貝紙transparent plastic film circle the pallet/stretch poly wrap 透明膜 保鮮紙 unitload pallet 整卡裝13生產(chǎn)控制計(jì)劃 production controlcontin uous 連續(xù)control method 控制方法control plan控制計(jì)劃control plan number控制計(jì)劃編號(hào) core team核心小組customer engineering approval/date if Reqzd顧客工程批準(zhǔn)/日期 如需要customer quality approval/date i
38、f Reqd 顧客質(zhì)量批準(zhǔn)/日期 如需要 date Rev. 日期修訂date orig. 日期編制each batch 每扌比Inform line/team leader/ supervisor/manager to shut down and recheck 通知生產(chǎn)拉/ 組長/主管/經(jīng)理,停機(jī)再檢査machine adjustment 調(diào)機(jī)machin巳 device, jig, tools for Mfg.生產(chǎn)設(shè)備material identification 物料標(biāo)識(shí)method 方法模具安裝檢查淸單其它批準(zhǔn)/日期如需要其它批準(zhǔn)/日期如需要molten ingot 熔料 mount
39、ing die 上模 mounting die inspection sheet once every operation 每次開機(jī) other approval /date if Reqzd other approval/ date if Reqdpart /process number零件/過程編號(hào)part name/description 零件名稱/描述 part number 零件號(hào)pre-launch 試生產(chǎn) process 過程process name/operation description過程名稱/操作描述product 產(chǎn)品production 生產(chǎn)reaction pla
40、n 反應(yīng)計(jì)戈ijrefer to CP 參考控制計(jì)劃sample 樣本supplier code供方代碼supplier/ plant 供方/工廠supplier/plant approval/ date 供方/工廠批準(zhǔn)/日期 trimming die 沖床丄4優(yōu)質(zhì)澆口設(shè)計(jì)七步法gate design優(yōu)質(zhì)澆口設(shè)計(jì)七步法The Seven Steps To A Quality Gating Design第一步確定鑄件質(zhì)量等級(jí)。這樣就設(shè)定了澆口設(shè)訃目標(biāo)。沒有充分了解客戶對(duì)此零件的所有要求就 不可能設(shè)計(jì)出良好的澆口體系。Step 1. Determine the casting quality le
41、vels. This sets the goals for the gate design. It is not possible to design a good gating system without knowing as intimately as possible all the customer requirements for this part第二步根據(jù)質(zhì)量等級(jí)確定工藝限制。意思是說與澆口設(shè)計(jì)互相影響的工藝因素的等級(jí)在確定時(shí)要考 慮客戶所提供的質(zhì)量等級(jí)。工藝因素在澆口設(shè)計(jì)中不是獨(dú)立的,而必須考慮澆口的設(shè)計(jì)效果。Step 2. Define the process limits
42、 based on the quality levels. This means that the levels for the process factors that in teract with the gate desig n will be defined in consideration of the quality levels provided by the customer The process factors are not independent of the gate design, and must be considered in the gate design effort. 第三步PQ2分析計(jì)算。一旦把工藝限制確定下來,就可以使用PQ2訃算法來決定之后計(jì)算的澆 口而積。也可以用來確泄所選的操作條件,以及特別澆口設(shè)計(jì)這樣一個(gè)操作變量所允許的范圍。也 再次說明操作條件不是澆口設(shè)計(jì)中獨(dú)立存在的。Step 3. Run the PQ2 calculations. Once the process limits are set, then the PQ2 calculations can be run to determine the gate area for later calculations, and also to define the
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