文稿教案osram文件tpc for pl cn

1、This Technical Purchase Condition is valid in accordance with the actual QualityArance Agreement (QAA).此份技術(shù)采購條件TPC與實(shí)際的質(zhì)量保證協(xié)議QAA一致生效r No.This Technical Purchase Condition is affirmed by:此份TPC由以下供應(yīng)商確認(rèn):r:Delta Electronics (Wuhu).供應(yīng)商名稱The Wuhu Export Pro Wuhu,Anhui,Chinasing Zone, NO 68 Jiuhua North Rd，

2、Customer:客戶名稱:OSRAM AGabrunner Strae 181543 MnchenContent內(nèi)容:1.2.3.4.5.6.Applicability 適用范圍Requirements to the Requirements for Initial Srs Management System 供應(yīng)商管理體系要求ling 首件檢驗(yàn)要求Requirements for Test Reports 測試要求Requirements for Inspections 檢驗(yàn)要求Other Requirements 其它要求Department部門Date簽核日期NameSignature

3、簽字r供應(yīng)商Sales銷售Quality品質(zhì)OSRAM AG歐司朗Purchasing采購Development研發(fā)Quality品質(zhì)99023306(APAC)99019143(OCN)1.Applicability適用范圍:This Technical Purchasing Condition is applicable for the following materials or material groups:本TPC適用于以下產(chǎn)品或物料:Family code: 10438052 F/C:產(chǎn)品EDoS編碼 Product description:產(chǎn)品描述: PrevaLED COIN

4、 CN50Requirements for the Management System供應(yīng)商管理體系要求:2.Ther has installed and maains a management systemt covers the requirements of the followingernational standardsheir actual vers:供應(yīng)商需取得并以下國際管理體系資質(zhì):Standard標(biāo)準(zhǔn)ISO 9001Quality Management Systems Requirements ISO 9000 品質(zhì)管理體系標(biāo)準(zhǔn)Environmental Management

5、 Systems. Specification with guidance for use ISO 14001 環(huán)境管理體系標(biāo)準(zhǔn)Quality Management System for Automotive Industries including the registration according ISO 9001質(zhì)量管理體系汽車行業(yè)生產(chǎn)件與相關(guān)服務(wù)件的組織實(shí)施ISO9001的特殊要求ISO 14001ISO/TS 169493.Requirements for Initial Sling首件檢驗(yàn)要求Ther is under full responsibility for the in

6、itial sling. All initial sles (if given of any form orsingle tool) have to be produced with tools and under conditions of serial production. Besides all definedspecifications, the features of characteristics of the initial sles are the basis for the acceptancerespectively rejection of furthers.供應(yīng)商對首

7、件檢驗(yàn)負(fù)全責(zé).所有首件樣品必須是量產(chǎn)治具/工具生產(chǎn)。此外所有定義的規(guī)格，首件樣品特性參數(shù)的結(jié)果,會(huì)做為后續(xù)產(chǎn)品允收或者拒收的基礎(chǔ)Initial Sling 首件抽樣OSRAM; requirements as follows按OSRAM需求,見下表QS-9000; requirements according PPAPSubmisLevel (1 - 5):按照PPAP 提交等級(1-5)VDA; requirements according VDA, volume 2SubmisLevel (1 - 3):按VDA第二章,提交等級(1-3)For initial sling, the fol

8、lowingation has to be provided together with the initial sles. AllSpel and Key Characteristics (SC/KC) are defined in chapter 5.2 and 5.3 column SC/KC.有關(guān)于首件檢驗(yàn),供應(yīng)商需將5.2和5.3列出的SC/KC測試連同樣品一起提供給OSRAM.SC - Spel Characteristics: Safety relevant characteristics given by customers or defined by OSRAMrespect

9、 to administrational, legal and safety aspects. Identification and archiving has to follow enhanced requirements.xxxx/Initial Sle Size首件抽樣數(shù)量ty數(shù)量Unitto be provided提交數(shù)量to be gauged SPC dimens(including capability study)需要量測SPC尺寸（包括制程能力分析）to be gauged inspection dimens(including capability study)需要量測檢驗(yàn)

10、尺寸（包括制程能力分析）to be gauged all other dimens需要量測所有其它的尺寸to be gauged - spel tests, e.g. destructive testing (defined separay in chapter 6)需要測試特殊測試，如：單獨(dú)在第6章節(jié)定義的破壞性測試25pc25pc25pc10pc/pcxxx特殊特性：由客戶或者Osram定義的安全相關(guān)的特性，并要考慮到地區(qū)性，法律和安全方面的要求. 它們的識(shí)別和必須遵照特別的要求特殊產(chǎn)品特性:KC - Key Characteristics: Pros relevant character

11、istics which require pros capability CPK 1,33.There are no enhanced requirements for identification and archiving.關(guān)鍵特性：與制程相關(guān)的特性，要求CPK 1,33. 它們的識(shí)別和沒有特別的要求ation for Initial Sling首件檢驗(yàn)Applicableation for QS-9000 (PPAP) according above mentioned submislevel按前文提到的PPAP提交等級提交相關(guān)文件Applicableation for VDA (VDA

12、 volume 2), according above mentioned submislevel按前文提到的VDA提交等級提交相關(guān)文件Approval form承認(rèn)書Test results for all characteristics according to specification產(chǎn)品特性的測試Preliminary pros capability for all SC/KC-characteristics針對SC/KC的初步制程能力評估Specifications defined by the供應(yīng)商定義的規(guī)格 Design-FMEA DFMEArPros FMEAPFMEAPro

13、duction flow chart; declaration of production and inspection steps流程圖;宣稱的產(chǎn)線檢驗(yàn)步驟Inspection plan; declaration of inspected characteristics, s檢驗(yàn)計(jì)劃; 宣稱的檢驗(yàn)特性，樣本數(shù)量，檢驗(yàn)頻率等等.List of test equipment used for serial production組裝線測試設(shè)備/治具le sizes, frequencies, etc.Measurement systemysis of test equipment used for

14、 inspections檢測設(shè)備/治具的量測系統(tǒng)分析 CE Declaration of Conformity CE 宣稱RoHS Declaration of Conformity (see annex) RoHSREACH Declaration of ConformityREACHSubstanof very high concern acc. SVHS acc. to the last candidaist of the EU高關(guān)注度的物質(zhì)，依照.SVHS, 參考EU最后的候選UL listing of the components (flammability see acc. ZNN

15、) UL 列舉的組件（可然性見 ZNN.）UL recognized PCB stack-upUL 識(shí)別的PCB堆疊.List of all components of Data Sheet” (rest of world)d materials: EG Sicherheits-Daten Blatt“ (Europe) Material Safety列舉的所有供應(yīng)物料的成份：比如德國工業(yè)標(biāo)準(zhǔn)（歐洲），物質(zhì)安全數(shù)據(jù)表（世界的其它地區(qū)）Accrediion of mandated laboratories委托的認(rèn)可xxxxxxxx4.Requirements for Test Reports 測

16、試要求Test reports, as indicated below, have to be created, provided on request and archived according to the standards. With est reports, the actual values of pro s capability (cpk) have to be indicated for all SC and KC characteristics.如下所列出的測試, 需按客戶要求隨時(shí)提供,并按標(biāo)準(zhǔn)規(guī)定進(jìn)行保存. 所有SC/KC特性,需用CpK進(jìn)行管控Test Reports

17、測試Inspection Report 3.1, according EN 10 204 for all characteristics of table 5.3檢驗(yàn)3.1,表5.3中所有的特性都依據(jù)EN 10 204（熱塑性木材粘合劑）標(biāo)準(zhǔn)來檢驗(yàn)Inspection Report 3.2, according EN 10 204檢驗(yàn)3.2,依照EN 10 204（熱塑性木材粘合劑）標(biāo)準(zhǔn)Quarterly / monthly consolidated values for all spe針對所有特殊特性的季度/月度匯總數(shù)據(jù)l characteristics (SC/ KC)Any other

18、Test Report, e.g. for specific characteristics其它測試5M1E (material, men, machine, method, measure, environment) changing report when the change may affect the quality of goods.當(dāng)供應(yīng)商有5M1E(人,機(jī),料,方法,測試,環(huán)境)變更時(shí),需提供變更申請. Reliability test report (including all test item in chapter 5.2) when :當(dāng)以下狀況發(fā)生時(shí),需提供可靠性測試

19、The design/ techniques/material/structure are visibly changed.當(dāng)設(shè)計(jì)/材料/結(jié)構(gòu)明顯變更時(shí)The outgoing inspection result is visibly different from last reliability test.當(dāng)出貨檢驗(yàn)結(jié)果明顯與可靠性3. The National Quality Monitor不一致時(shí).anization required reliability test.當(dāng)國家品質(zhì)檢測機(jī)構(gòu)需要可靠性測試/結(jié)果時(shí)100% burning check report by final inspe

20、ction according to quality requirement.根據(jù)OSRAM要求,成品100%老化測試.100% watroof test for IP report according to quality requirement.根據(jù)OSRAM要求,成品100%防水測試.100% appearance/function (burning) inspection report根據(jù)OSRAM要求,成品100%外觀/功能/點(diǎn)亮測試.IQC/ IPQC/ OQC report and PCBA function test report, including CTQ dimen TI

21、 data, SC, etc.with CPKysis,IQC/IPQC/OQC,以及PCBA功能測試,包括CTQ CpK分析等.5.5.1Requirements for Inspections 檢驗(yàn)要求General requirement 一般檢驗(yàn)要求The product must be designed and manufactured according to following所有OSRAM產(chǎn)品需按以下文件進(jìn)行設(shè)計(jì)和生產(chǎn)s.Requirement and Standard number要求和標(biāo)準(zhǔn)Title內(nèi)容CEIEC 62031/IEC 60598-1EMCEN55015/ I

22、EC 61547 Ed 2VDENoULNoIPC-A-610 （Newest ver）Acceptability for Electronic Assemb sGeneral Diagram of Drawing with CTQ(GDD) (for all components, Exploder Drawing)成品及所有零圖紙,CTQZDD 2931392BOM with manufacturer51-650-24D-G1xxxxxx5.2Requirement for test and inspection: 測試和檢驗(yàn)要求5.2.1 Every producs to be test

23、ed appearance & electrically just before packing pros.所有產(chǎn)品在包裝前需經(jīng)過外觀和電性測試5.2.2 The outgoing test and inspection plan as bellow:以下為出貨檢驗(yàn)計(jì)劃Class 1- critical defects 極嚴(yán)重缺陷:Defectst will cause dangerous or unsafe conditions for the user or surroundings對用戶或環(huán)境造成和損害的缺陷Class 2 - vital defects 嚴(yán)重缺陷:Defectst wi

24、ll render the product inoperative reduce the usability compley in all probability.導(dǎo)致產(chǎn)品不能發(fā)揮作用并減少產(chǎn)品功能完整性的缺陷Class 3 - major defects 主要缺陷:Defectst will reduce materially the usability of the product or will prejudice the saleability of the product.降低產(chǎn)品可用性或者會(huì)損害產(chǎn)品可銷售性的缺陷Class 4 - minor defects:次要缺陷Defectt

25、 not reduce materially the usability of the product but damage the appearance of it or do notguarantee the traceability of the production.不會(huì)降低產(chǎn)品可用性但會(huì)影響外觀或者不能確保生產(chǎn)追溯性的缺陷ling plan Table (Level II),according to ISO2859S抽樣計(jì)劃表(II類),參照ISO2859:OSRAM reserves the right to change the sling plan due toOSRAM保留變

26、更抽樣計(jì)劃的權(quán)利,當(dāng)以下事件 發(fā)生時(shí):Complahappened當(dāng)有客訴發(fā)生時(shí)Critical quality ie happened當(dāng)有嚴(yán)重品質(zhì)問題發(fā)生時(shí)OQC result is not good當(dāng)OQC檢驗(yàn)結(jié)果不好時(shí).Class 1- critical極嚴(yán)重不良No failure allowed不允許Class 2 vital嚴(yán)重不良0.25Class 3 major主要不良0.65Class 4 minor輕微不良1.5生產(chǎn)BOM表51-800-24D-G151-1100-24D-G1Defect Catalogue不良現(xiàn)象目錄ZQR 2759216Packing and labe

27、l包裝及要求BVF09428RoHS RoHSZDA 2964318KPC and CTQ(come from DFMEA) KPC和CTQZDD 2937260Flow chart流程圖ZPD 2935358Quality requirement/Test instruction品質(zhì)要求ZQR 2938828Electronic component STORAGE TIME / STORAGE CONDITIONS電子件條件ZPI2345869Production line quality out of control當(dāng)產(chǎn)線品質(zhì)失控時(shí)Other quality or manufacture

28、i其它品質(zhì)異?；蛏a(chǎn)異常發(fā)生時(shí).esQuality Criteria 品質(zhì)標(biāo)準(zhǔn)Defect catalog list 不良項(xiàng)目列表This list only a general list for all module products, any other defect or not definedhis list,r mustcheck with OSRAMly.此表僅作為模組產(chǎn)品通用不良項(xiàng)目OSRAM 確認(rèn)后再做判定.,供應(yīng)商參考, 任何未在此表定義的不良項(xiàng)目,供應(yīng)商需首先與Class 1- critical 極嚴(yán)重不良01024Product mixed type in package

29、 同一包裝混料01025Product mixed type 混產(chǎn)品型號01026Appreance defect affect safety 影響安全的外觀不良01038 Etch wrong, miss, unread on safety 與安全相關(guān)的文字錯(cuò)誤,缺失,不可辨認(rèn)01082 User instruction wrong caused the safety ie 用戶手冊中, 關(guān)于安全的內(nèi)容錯(cuò)誤01027 Earthingtest fail 接地測試未通過01028 Parts fitted badly affect safety 零匹配不良,有安全隱患的不良01029 High

30、 voltagefailed 高壓測試未通過01030 Insulationtest fail 絕緣阻抗測試未通過01031 fireproofing performance failed 防火測試未通過01083 component damaged effect safety 零破損,有安全隱患的不良01032 Material incorrect 材料用錯(cuò)01040 IP or IK test fail IP 或 IK 測試未通過01035 Protection function failed 保護(hù)功能失效01036 Short circuit 短路03004 Other-Safety d

31、efect 其它引起安全問題的不良MG001 Base Gage Insp. FailuresClass 3 major 主要不良項(xiàng)目01004Brand incorrect on Product/packing 產(chǎn)品或包裝上品牌標(biāo)識(shí)錯(cuò)誤01023Product lack in package 短裝01010IC wrong or missing IC 信息錯(cuò)誤或缺失01014Labeling missing缺失01015No note(for local market) 無合格證(僅市場)01016Pring on produce is fastness 產(chǎn)品上印刷文字脫落01017Warn

32、ing/ instruction book missing 說明書或警示缺失01018Lablemark defect dised易受損01054Deviation 其它不良01055Loud noise 噪音01056Solder defect 焊點(diǎn)不良01057Poor lumen output 流明輸出01058Solder ball. 錫球01059Electrical parameter out of spec 電性參數(shù)超規(guī)格01060Wire too long 導(dǎo)線過長ponentition offset25%bulk 元器件偏移超過 25%01062Watroof lacquer

33、 off 防水油(膠)脫落01037Open circuit 開路01038Mixed color temperature 混色溫01039Appreance defect affect use 影響使用的外觀不良ponent missing 元件缺失01041Parts fitted badly affect use 零連接不良影響使用01042Cant work under rated voltage 額定電壓內(nèi)無功能01044Connection loose 連接失效ponent functional damage PCB 或元器件功能失效01046Exs flicker 閃爍01047

34、Foot pin is too long 焊腳過長01048Foreign metal thing in product 產(chǎn)品內(nèi)異物01049Wire color incorrect 導(dǎo)線顏色錯(cuò)誤01050Wire type incorrect 導(dǎo)線類型錯(cuò)誤01051Wire strengtder spec 導(dǎo)線強(qiáng)度超規(guī)01052Start time over spec 啟動(dòng)時(shí)間超規(guī)01053Polarity reversed 極性接反01001Lable wrong, missing and unread錯(cuò)誤,缺失,不可辨認(rèn)01002Casing mark wrong, missing, u

35、nread 外殼標(biāo)識(shí)錯(cuò)誤,缺失,不可辨認(rèn)01003Barcode wrong/ missing/scan fail 條形碼錯(cuò)誤,缺失,不可掃描01005No Label 無01006Mixed individual box 內(nèi)箱混料01007Mixed outer carton 卡通箱混料01008No produce date 無生產(chǎn)日期01009Order No. wrong or missing 定單遍號錯(cuò)誤,缺失,不可辨認(rèn)01011Carton damaged affect protection 卡通箱損壞,失去保護(hù)作用01012The OSRAM logo is not clearl

36、y OSRAM不清晰01013Unspecified marking on product 產(chǎn)品上有不明標(biāo)識(shí)01080baing quality 印刷不良01081UI(說明書) wrong or missing 說明書錯(cuò)誤或缺失010821packaging damaged 包裝損壞00764Othroformance defect 其它不良Class 4 minor 輕微缺失01019Lablemark broken, but readable損壞,但可辨認(rèn)01020Casingmark defect, but readable 外殼損壞,但可辨認(rèn)6.6.1Other Requirements 其它品質(zhì)要求Language 語言English language shall be used for all the所有供應(yīng)商與OSRAM溝通的文件都必須是英文.Claim management 客訴處理s and communications betnr and OSRAM6.2OSRAM informs the If asked, theDelay for answer:r in case of non-conformitiesr has to provide a 8D report (yze cause, action plan)48H