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1、文件名稱(chēng):測(cè)量系統(tǒng)分析程序文件狀態(tài)DOC. StatusDocument Title: Analysis procedure for Measurementsystem文件編號(hào)Doc. No.: COP018版本Issue: 03修訂Rev: 01文件編號(hào)Doc. No.: COP018版本Issue: 03修訂Rev: 01頁(yè)號(hào)Page 1 of 71.0 目的 Purpose本程序的目的是評(píng)價(jià)測(cè)量系統(tǒng)的適用性,保證滿(mǎn)足產(chǎn)品特性的測(cè)量需求。The purpose of this procedure is to evaluate the applicability of measurement
2、 system and ensure measurement system meets measuringequirements of product s characteristics2.0 范圍 Scope本程序適用于公司控制計(jì)劃中所要求的和/或顧客要求的所有測(cè)量設(shè)備的測(cè)量系統(tǒng)分析。This procedure can be applied to all the measurement system analysis of measurement equipment required in control plan or customers require3.3 職責(zé) Responsibi
3、lities測(cè)量系統(tǒng)分析計(jì)劃制定:APQP、組。The making of analysis plan for measurement system :APQP team測(cè)量系統(tǒng)分析所需涉及到的產(chǎn)品測(cè)量工作進(jìn)行和其數(shù)據(jù)的收集:使用單位。The collecting of data and the product measure we need do for measurement system analysis: using dept數(shù)據(jù)收集后之測(cè)量設(shè)備的測(cè)量系統(tǒng)分析工作:品保部。Analysis of measurement system of measurement equipment a
4、fter data collecting: QA dept測(cè)量設(shè)備的測(cè)量系統(tǒng)分析之結(jié)果評(píng)價(jià)和審查:APQ處組。Evaluation and censoring of result of measurement system analysis of Measurement equipment: APQP team4.0術(shù)語(yǔ)4.0術(shù)語(yǔ)Terms4.1MSA:指Measurement Systems Analysis (測(cè)量系統(tǒng)分析)的英文簡(jiǎn)稱(chēng) MSA: is the abbreviation for Measurement Systems Analysis4.1量具:指任何用來(lái)獲得測(cè)量結(jié)果的裝置;
5、一般用來(lái)特指用在車(chē)間的裝置(包括用來(lái)測(cè)量合格/不合格的裝置)。Measure: the equipment we use to get measuring results . it generally means the equipment we use in workshop ( including equipment we use to measure satisfactory/unsatisfactory items)測(cè)量系統(tǒng):指用來(lái)對(duì)被測(cè)特性賦值的操作、程序、量具、設(shè)備、軟件以及操作人員的集合; 用來(lái)獲得測(cè)量結(jié)果的整個(gè)過(guò)程。Measurement Systems :it means t
6、he operation ,procedure ,measure ,equipment ,software andOperators used to evaluate the value of measured characteristics and the process we get measuring result偏倚(準(zhǔn)確度):指測(cè)量結(jié)果的觀(guān)測(cè)平均值與基準(zhǔn)值的差值。一個(gè)基準(zhǔn)值可通過(guò)采用更高級(jí)別 的測(cè)量設(shè)備(如:計(jì)量實(shí)驗(yàn)室或全尺寸檢驗(yàn)設(shè)備)進(jìn)行多次測(cè)量,取其平均值來(lái)確定。Correctness :it means the difference between average value
7、of measuring results and standard value . we can get standard value by using high degree measurement equipment and measure for many timesOPI001-1/02-01文件名稱(chēng):測(cè)量系統(tǒng)分析程序文件狀態(tài)文件名稱(chēng):測(cè)量系統(tǒng)分析程序文件狀態(tài)DOC. StatusDocument Title: Analysis procedure for Measurementsystem文件編號(hào)Doc. No.: COP018版本Issue: 03文件編號(hào)Doc. No.: COP
8、018版本Issue: 03修訂Rev: 01Page 2 of 7and calculate the average value( such as equipment for measurement experiment and whole size inspecting equipment)重復(fù)性:指由一個(gè)評(píng)價(jià)人,采用一種測(cè)量?jī)x器,多次測(cè)量同一零件的同一特性時(shí)獲得的測(cè)量值 變差。Repetition : a personnel measures a characteristic of a part for many times with a measurement equipment an
9、d get the difference for measuring value再現(xiàn)性:指由不同的評(píng)價(jià)人,采用相同的測(cè)量?jī)x器,測(cè)量同一零件的同一特性時(shí)測(cè)量平均值的 變差。Re-occurrence: different personnel measure a characteristic of a part for many times with a measurement equipment and get difference for average of measuring value穩(wěn)定性:指測(cè)量系統(tǒng)在某持續(xù)時(shí)間內(nèi)測(cè)量同一基準(zhǔn)或零件的單一性時(shí)獲得的測(cè)量值總變差。Stability :t
10、he overall difference of measuring value we get when measurement system measure the same standard or oneness of parts in duration線(xiàn)性:指在量具預(yù)期的工作范圍內(nèi),偏倚值的差值。Linearity :the difference of correctness value within expectant working range of measure盲測(cè):指測(cè)量系統(tǒng)分析人員將評(píng)價(jià)的510個(gè)零件予以編號(hào),然后要求評(píng)價(jià)人 A用測(cè)量?jī)x器將這些已編號(hào)的510個(gè)零件第一次進(jìn)行依
11、此測(cè)量(注意:每個(gè)零件的編號(hào)不能讓評(píng)價(jià)人知 道和看到),同時(shí)測(cè)量系統(tǒng)分析人員將評(píng)價(jià)人A第一次所測(cè)量的數(shù)據(jù)和結(jié)果記錄于相關(guān)測(cè)量系統(tǒng)分析表中,當(dāng)評(píng)價(jià)人A第一次將510個(gè)零件均測(cè)量完后,由測(cè)量系統(tǒng)分析人員將評(píng)價(jià)人 A已測(cè)量完的5-10個(gè)零件重新混合,然后要求評(píng)價(jià)人 A用第一次測(cè)量過(guò)的測(cè)量?jī)x器對(duì)這些 已編號(hào)的510個(gè)零件第二次進(jìn)行依此測(cè)量,同時(shí)測(cè)量系統(tǒng)分析人員將評(píng)價(jià)人A第二次所測(cè)量的數(shù)據(jù)和結(jié)果記錄于相關(guān)測(cè)量系統(tǒng)分析表中,第三次盲測(cè)以此類(lèi)推。Blind measure :analysis personnel of measurement system numbef-510 parts that will
12、 be evaluated and require evaluator A to measure them (note :the part numbers can not be saw by evaluator )and record the data and results in relevant analysis form .when the evaluator A has measured them for once , analysis personnel mix up them and require evaluator A to measure them again and rec
13、ord the data and results of the second measuring in relevant analysis form. The third time blind measure may be deduced by analogy.5.0 培訓(xùn)和資格 Training and qualification進(jìn)行測(cè)量系統(tǒng)分析的工作/和管理人員必須接受公司內(nèi)部或外部的相關(guān)測(cè)量系統(tǒng)分析課程之 培訓(xùn)1/訓(xùn)練,并經(jīng)考試合格或獲得相關(guān)證書(shū),方可進(jìn)行測(cè)量系統(tǒng)分析工作。OPI001-1/02-01恒XINGDAHDNGYE文件名稱(chēng):測(cè)量系統(tǒng)分析程序Document Title: An
14、alysis procedure for Measurementsystem文件狀態(tài)DOC. Status文件編號(hào)Doc. No.: COP018版本Issue: 03修訂恒XINGDAHDNGYE文件名稱(chēng):測(cè)量系統(tǒng)分析程序Document Title: Analysis procedure for Measurementsystem文件狀態(tài)DOC. Status文件編號(hào)Doc. No.: COP018版本Issue: 03修訂Rev: 02Page 3 of 7.0.1The personnel and management who do analysis must be trained i
15、nternal or external analysis clas of measurement system and get relevant certificate and then get the job 程序內(nèi)容 Procedure content小批試生產(chǎn)時(shí),凡控制計(jì)劃中規(guī)定的或顧客要求的測(cè)量設(shè)備均需進(jìn)行測(cè)量系統(tǒng)分析。同時(shí)包括:新購(gòu)和更新的檢驗(yàn)、測(cè)量和試驗(yàn)設(shè)備用于控制計(jì)劃中的量具。特殊特性使用的儀器.用黑三角()表示,則對(duì)應(yīng)的項(xiàng)目就是產(chǎn)品的特殊特性項(xiàng)目。ses用于控制計(jì)劃中的檢驗(yàn)、測(cè)量和試驗(yàn)設(shè)備的位置移動(dòng),并經(jīng)重新校準(zhǔn)用于控制計(jì)劃中的檢驗(yàn)、測(cè)量和試驗(yàn)設(shè)備經(jīng)周期檢定不合格,通過(guò)修理并經(jīng)
16、重新校準(zhǔn)合格的 量具。對(duì)于標(biāo)準(zhǔn)通用型的量檢具,可采用周期性檢定的方法來(lái)進(jìn)行測(cè)量系統(tǒng)分析,并由檢定 單位出具檢定合格證s special characteristics.When doing small batch test-production , we should do analysis for the measurement system control plan stipulates or customers require us to ,it also should include :the testing ,inspecting anc measurement equipment
17、we buy recently and measure we use in control plan ,location shift of testing ,inspecting and measurement equipment that have been recalibrated and we use in control plan .For The equipment used for special characteristics,should be marked with asterisk。,and thes special characteristics.Correspondin
18、g Item should beitem of productmeasure that tested to be unsatisfactory and repaired and recalibrated to be satisfactory . we can do measurement system analysis by periodical checking method for universal measure and checking unit gives out certificate6.2由APQPJ、組根據(jù)測(cè)量設(shè)備的使用頻率和其精度來(lái)確定進(jìn)行測(cè)量系統(tǒng)分析的頻率。6.2操作工和
19、檢驗(yàn)員使用的檢驗(yàn)、測(cè)量和試驗(yàn)設(shè)備和量具及其它相關(guān)量具,每年進(jìn)行一次測(cè)量系統(tǒng)分析。APQP team determines analysis frequency in accordance with using frequency and precision of measurement equipment. The testing ,inspecting and measurement equipment operators and checkersuse should be analyzed every year5.1APQP小組根據(jù)控制計(jì)劃和/或顧客要求制定 “測(cè)量系統(tǒng)分析計(jì)劃”,并確定在
20、控制計(jì)劃和 / 顧客要求中所用到的測(cè)量設(shè)備需進(jìn)行測(cè)量系統(tǒng)分析的方法、內(nèi)容、預(yù)計(jì)完成時(shí)間、負(fù)責(zé)部門(mén) / 人員、分析頻率、進(jìn)度要求等,經(jīng)小組組長(zhǎng)核準(zhǔn)后執(zhí)行,MSA艮告由QS主管進(jìn)行確認(rèn)和簽名,最后由管理者代表簽名核準(zhǔn)。進(jìn)行測(cè)量系統(tǒng)分析的工作/和管理人員必須接受公司內(nèi)部或外部in accordance with control plan and的相關(guān)測(cè)量系統(tǒng)分析課程之培訓(xùn)/訓(xùn)練,并經(jīng)考試合格或獲得相關(guān)證書(shū),方可進(jìn)行測(cè)量系統(tǒng)分 析工作。in accordance with control plan andAPQP Team set analysis plan for measurement syste
21、m ”customers requirements and determine method ,content ,predicting finishing datsponsible depts.personnel ,analysis frequency and progress requirements of measurement system analysis formeasurement equipment and ask for team leaders approval before carrying out it. the pesonrel anmeasurement equipm
22、ent and ask for team leaders approval before carrying out it. the pesonrel anmanagement that do the analysis must be trained internal or external analysis classes of measurementOPI001-1/02-01文件名稱(chēng):測(cè)量系統(tǒng)分析程序文件狀態(tài)DOC. StatusDocument Title: Analysis procedure for MeasurementsystemsystemXINGDAHDNEYE文件編號(hào)Doc
23、. No.: COP018版本Issue: 03修訂Rev: 02頁(yè)號(hào)Page 4 of 7system and get relevant certificate and then do the job本公司測(cè)量設(shè)備進(jìn)行測(cè)量系統(tǒng)分析的所有分析方法和判定準(zhǔn)則應(yīng)與AIAG的測(cè)量系統(tǒng)分析參考手冊(cè)一致,如經(jīng)顧客批準(zhǔn),也可采用其它的測(cè)量系統(tǒng)分析方法。(其中:計(jì)量型量具研究方法可以采用:偏倚、重復(fù)性、再現(xiàn)性、穩(wěn)定性、線(xiàn)性等;計(jì)數(shù)型量具研究 方法可以采用:小樣法等)All the analysis method and determining guideline should conform to reference of measurementsystem analysis . we can also apply other measureme
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