150122焊接工藝評(píng)定無(wú)損檢測(cè)與試樣試驗(yàn)報(bào)告資料02中英文

1、焊接工藝評(píng)定檢測(cè)報(bào)告ProcedureQualificationRecord報(bào)告編號(hào)/ReportNo.：GH-HP-2015001GH-HP-2015002GH-HP-2015003拜托單位:國(guó)弘重工機(jī)械確認(rèn)單位：同新檢測(cè)工程國(guó)弘重工機(jī)械二0一五年一月二十天目錄序號(hào)試件編號(hào)No.TestsampleNo.焊接方法焊縫形式母材牌號(hào)焊材牌號(hào)備注WeldingTypeofBaseWeldrodRemarksMethodWeldingmaterialjointHP1（試棒1/Testbar）HP2（試板2/Testplate）HP3（試塊埋弧自動(dòng)焊Unionmeltwelding埋弧自動(dòng)焊Union

2、meltwelding埋弧自動(dòng)焊對(duì)接焊縫Buttweld對(duì)接焊縫Buttweld角接焊縫Q345BER50-620+30Q345BER50-620+303/Testblock）UnionmeltweldingAnglejointQ345BER50-620+40HP4（試塊4/Testblock）HP5（試塊5/Testblock）埋弧自動(dòng)焊Unionmeltwelding埋弧自動(dòng)焊Unionmeltwelding角接焊縫Q345BER50-620+40Anglejoint角接焊縫金相試塊Q345BER50-6MicroscopicAnglejointtestblock續(xù)表/Continuedf

3、romPreviousSheet:拉伸試驗(yàn)試驗(yàn)報(bào)告編號(hào)：GH-HP-2015001TensileTestNo.ofTestReport試樣編號(hào)試樣直徑橫載面積斷裂載荷抗拉強(qiáng)度(mm)No.ofTestCross-sectionTensionStrengthDia.oftestareaBreakingloadPiece(KN)（MPa）sample(mm2)HP1-11078.5540424427焊接母材金屬化學(xué)成分/Chemicalpropertyofweldingbasemetal(%)CSiMnPS0.130.261.460.0160.013CSiMnPS0.140.261.480.016

4、0.012斷裂部位Breakingposition焊口處斷裂Weldingjunction母材斷裂BasematerialHP1-1（20mm）HP1-2（30mm）該圖為Q345B20與30板對(duì)接取樣制成的標(biāo)準(zhǔn)試棒。此中間直徑為10mm。曲折試驗(yàn)試驗(yàn)報(bào)告編號(hào)：GH-HP-2015002BendingTestNo.ofTestreport試樣編號(hào)試樣厚度彎心直徑曲折角度試樣種類(lèi)Flexualcenter試驗(yàn)結(jié)果No.ofTestSampleBendingangleTypeoftestdia.TestresultPiecethickness()piece(mm)(mm)HP2-1面彎40180合

5、格/o.k.10/FacebendHP2-2背彎40180合格/o.k.10/Backbend角焊縫焊接查驗(yàn)報(bào)告TestReportforAngleJointWelding試驗(yàn)報(bào)告編號(hào)/No.ofTestReport：GH-HP-2015003根部Root:已焊透/Fullpenetration焊縫Weldjoint:熔合優(yōu)秀/Fusewell焊縫、熱影響區(qū)Weldjoint,HAZ:無(wú)裂紋/Nocrack焊接資料規(guī)格形式Specsofweldingmaterial：20T1+40T2垂直角焊/Verticalanglewelding查驗(yàn)截面Cross-section焊腳差(mm)11.51F

6、illetdifference無(wú)損檢測(cè)（NDT）PT:(合格/Qualified:焊縫外觀檢查合格/Weldingjointappearanceisprovedo.k.金相檢測(cè)：（HP5）焊接部位溶蝕金屬化學(xué)成分ChemicalpropertyofcorrosivemetalatweldingjointCSiMnPSCr1.460.0110.012-該單數(shù)據(jù)分別為20和40板材的剖析數(shù)據(jù)結(jié)論:本評(píng)定按JB4708-2000規(guī)定焊接試件，查驗(yàn)試樣、測(cè)定性能、確認(rèn)試驗(yàn)記錄正確Conclusion:Thejudgmentisdoneasperwelding/test/recordrequiremen

7、tunderJB4708-2000.焊工于志剛代號(hào)047WelderYuZhigangNo.編制審查同意日期2015Revie耿象日期Appr畢東日期Prepar淑明.1.20wed水Date奎edbyDateovedDatebyby對(duì)接焊縫接頭機(jī)械性能試驗(yàn)報(bào)告TestReportforButtWeldJointMechanicalProperty拜托單位國(guó)弘重工機(jī)械產(chǎn)品名稱(chēng)JFE千葉6A產(chǎn)品編號(hào)UDO-MK-A011219EntrustingShandong爐柱NameofproductDWGNO.UDO-MK-A011229partyGuohongBuckstay試樣名稱(chēng)板材對(duì)接試件編號(hào)來(lái)

8、樣日期NameofTestHP1SamplingButtweldplateNo.ofTestpiecepiecedate試驗(yàn)編號(hào)材質(zhì)及厚度焊接方式埋弧自動(dòng)焊GH-HP-2015001Q345B/20+30WeldingNo.oftestMaterial/ThicknessUnionmeltweldingtype力學(xué)性能試驗(yàn)/MechanicalPropertyTest試驗(yàn)項(xiàng)目抗拉強(qiáng)度折服強(qiáng)度伸長(zhǎng)率試樣編號(hào)ElongationTestitemTensilestrengthYieldstrengthNo.ofTestbsbMpaMpa試棒拉伸HP1-1543.536929試驗(yàn)TensileTest

9、HP1-254036728曲折試驗(yàn)/BendingTest試驗(yàn)條件試樣編號(hào)面彎背彎TestconditionNo.ofTestpieceFacebendBackbend彎芯直徑：40mmHP2-1合格/o.k./Bendingdia.曲折角度：180HP2-2/合格/o.k.Bendingangle試驗(yàn)編號(hào)/No.oftestGH-HP-2015002超聲評(píng)定結(jié)論UltrasonicAssessment合格/QualifiedConclusion試驗(yàn)標(biāo)準(zhǔn)JB4708-2000JB4708-2000試驗(yàn)員/Tester：伊善貞審查/Reviewer：王允崗2015年1月20日角焊縫接頭機(jī)械性能試

10、驗(yàn)報(bào)告TestReportforFilletWeldMechanicalProperty拜托單位國(guó)弘重工機(jī)產(chǎn)品名稱(chēng)JFE千葉6A械產(chǎn)品編號(hào)EntrustingNameof爐柱ShandongDWGNO.partyproductBuckstayGuohong試樣名稱(chēng)角焊縫焊接試件編號(hào)HP3來(lái)樣日期NameofTestButtweldNo.ofTestHP4SamplingdatepieceplatepieceHP5試驗(yàn)編號(hào)GH-HP材質(zhì)及厚度焊接方式No.ofTestMaterial/ThickQ345B/20+40-2015003nessWeldingtype力學(xué)性能試驗(yàn)/Mechanical

11、PropertyTest試驗(yàn)項(xiàng)目試樣編號(hào)交融區(qū)缺點(diǎn)熱影響區(qū)缺點(diǎn)金相查驗(yàn)DefectsonDefectsonMetallographiTestitemNo.ofTestfusionzonefusionzonectestPT檢查HP3無(wú)缺點(diǎn)無(wú)缺點(diǎn)-NodefectsNodefects角焊縫焊接無(wú)缺點(diǎn)無(wú)缺點(diǎn)HP4-截面檢查NodefectsNodefectsAnglejoint無(wú)缺點(diǎn)無(wú)缺點(diǎn)合格cross-sectionHP5NodefectsNodefects/Qualifiedinspection曲折試驗(yàn)/BendingTest試驗(yàn)容試樣編號(hào)焊縫狀態(tài)背彎No.ofTestWeldingjointT

12、estconditionBackbendpiececondition曲折角度：90HP4無(wú)損害、損壞/Bendingangle彎折判斷結(jié)論BendingJudgment合格/Qualifiedconclusion超聲評(píng)定結(jié)論UltrasonicAssessm合格/QualifiedentConclusionUDO-MK-A011219UDO-MK-A011229埋弧自動(dòng)焊Unionmeltwelding查驗(yàn)標(biāo)準(zhǔn)TestStandardNB/T47014-2011(JB/T4708)GB/T1591-2008NB/T47014-2011(JB/T4708)試驗(yàn)員/Tester：伊善貞審查/Rev

13、iewer：王允崗2015年1月20日資料查驗(yàn)報(bào)告MaterialTestReport拜托單位國(guó)弘重工產(chǎn)品名稱(chēng)焊評(píng)試件機(jī)械來(lái)樣日期EntrustingNameofTestpieceforShandongpartyproductPQRSamplingdateGuohong試樣編號(hào)HP1資料規(guī)格20mm資料牌號(hào)No.ofTestHP2Q345BSpec.of30mmMaterialpiecematerialHP540mm試驗(yàn)室入廠復(fù)驗(yàn)號(hào)供貨狀態(tài)試棒加工件編號(hào)-StatusofMachinedtestbarLaboratoryno.supply試驗(yàn)項(xiàng)目試驗(yàn)結(jié)果/Testresult（）試驗(yàn)標(biāo)準(zhǔn)TestitemTeststandardCSiMnPS200.130.261.460.0160.013mm化學(xué)剖析30GB/T223.9ChemicalCSiMnPSmm-2008analysis0.140.261.480.0160.012CSiMnPS400.140.281.460.0110.012mm試驗(yàn)條件試驗(yàn)結(jié)果工藝性能TestconditionTestresult彎芯直徑：40mm試驗(yàn)HP2冷彎試驗(yàn)Bendingdia.ProcessingColdbend合格/Qualified曲折角度：GB/