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燈具驗貨作業(yè)指導燈具驗貨作業(yè)指導燈具驗貨作業(yè)指導燈具驗貨作業(yè)指導編制僅供參考審核批準生效日期地址:電話:傳真:郵編:Scope范圍Itisusedasageneralguidelineforinspectionifclientshavenotdefinedtheirrequirement.如果客戶沒有特別的要求,在此定為通用的驗貨指南。2.InspectionCriteriaofProduct/Package產(chǎn)品/包裝驗貨標準燈具第1部分:一般要求和試驗燈具-第2部分:特殊要求第20節(jié):UL588節(jié)假日燈飾UL安全標準3.InspectionPlan&Defectsclassification檢驗計劃及缺陷分類Samplingprocedure&DefectsDefinition,pleaserefertoSHOP-HI001GeneralInspectionOperationProcedure抽樣程序以及缺陷定義,詳見SHOP-HI001通用檢查程序–最終隨機檢查。AcceptableQualityLimit:可接受的質(zhì)量限Critical0Non-conformityisnotallowedAQLForMajorNon-ConformityAQLForMinorNon-ConformityItemcodeDetails詳細說明Samplesize&DefectsClassification抽樣數(shù)量及缺陷分類Critical致命Major嚴重Minor輕微1PackagingCheck包裝檢查Atleastthesquarerootofthetotalnumberofcartonsordefinedbyclient,andchecksallcartons/pallets/cratesthatwereselectedforsampling.至少是總箱數(shù)的平方根,否則就由客戶特別指定,要對所有抽取的卡通箱/棧板/板條箱進行檢查.DetailspleaserefertoSHWI-HI-G-001具體請參照產(chǎn)品包裝驗貨通用作業(yè)指導書相關(guān)章節(jié)2ElectricSafetyTest電氣安全測試AHi-pottest高壓測試G-IIForEuropeanmarketproduct:針對歐洲市場產(chǎn)品ClassIIproduct:4000Vac,2S,Leakagecurrent<5mAII類產(chǎn)品:4000伏,2秒,泄漏電流<5mAForNorthAmericamarketproduct:針對美洲市場產(chǎn)品1200Vac,2S,Leakagecurrent<5mA1200伏,2秒,泄漏電流<5mAClass2transformer:1300Vac,2S,5mAFlashoverorbreakdownoccur產(chǎn)生閃絡或擊穿X3Aesthetics/AppearanceCheck外觀檢查G-IIAInstruction(sheet)/warning/warranty說明書/警告語/質(zhì)保書/印刷材料DetailspleaserefertoSHWI-HI-G-001具體請參照產(chǎn)品包裝驗貨通用作業(yè)指導書相關(guān)章節(jié)BProductidentificationmarkandlabels產(chǎn)品的標識和標簽Ornament,inlay,nameplatemissing,wrong,reverse,loose,wrongposition,can’trepairwithouttools裝飾/鑲嵌/銘牌缺失,錯誤,顛倒,松散,沒有工具不能修補XOrnament,inlay,nameplatereverse,loose,wrongposition,easyrepairwithouttools裝飾/鑲嵌/銘牌缺失,錯誤,顛倒,松散,沒有工具也能輕易地修補XMissingorwronglabels,seriouslytorn/damaged/poorcuttinglabelscan’tread標簽缺少或有誤,嚴重損壞以至于不能閱讀XSlightlytorn/damaged/poorcuttinglabelsstillreadable標簽輕微損壞,但仍可閱讀XSilkscreenicons,marks,textpoorprinting/dirty/blurrynotreadable絲網(wǎng)印刷圖標,標記,文字印刷不良,臟,模糊以至于不能辨讀XSilkscreenicons,marks,textpoorprinting/dirty/blurrystillreadable絲網(wǎng)印刷圖標,標記,文字印刷不良,臟,模糊但仍辯讀XElectricalsafetywarninglabel/silkscreen,wrongtype電氣安全警告語或絲網(wǎng)印刷有誤XElectricalsafetywarninglabel/silkscreenmissing電氣安全警告語或絲網(wǎng)印刷缺失XRatinglabel/silkscreen,wrongcontent銘牌/絲網(wǎng)印刷內(nèi)容有誤XRatinglabel/silkscreenmissing,orcan’tread銘牌/絲網(wǎng)印刷缺失,或不能閱讀XACratinglabeldamaged,butpertinentinformationstillfoundlegible銘牌破損,但相關(guān)的信息仍然清晰XCVisualappearanceandworkmanship外觀和做工Anysharpedge/Sharppoint/Burrsthatmayhurttheuser任何會傷害到人體的尖點,利邊或毛口XAnynon-compliancewithclient’ssample與客戶提供的樣品不符XAnymissingpartsorwrongtypeparts零部件缺少或類型不對XRusted/Oxidation/corrosiononmetalparts金屬部件生銹,氧化,腐蝕XCabinetcracked,marks,nicks,scratchesormouldmarksseriously嚴重的外殼開裂,缺口,刮痕或模痕XCabinetmarks,nicks,scratchesormouldmarksslightly輕微的外殼裂斷,缺口,刮痕或模痕XCabinetwrongcolorordiscolorseriously外殼色彩不對或嚴重的退色XDent/protrude/abrasion/pressmarkoncabinet凹痕,突出,磨損,壓痕XStains/glue/grease/meltoncabinetandcouldnotberemoved污點,膠水,油渣,熔渣,以至不能被擦去XStains/glue/grease/meltoncabinetandcouldberemoved污點,膠水,油渣,熔渣,但能被擦去XPoormatingofthecabinetparts,gap>外殼部件的配合差,間縫>XPoormatingofthecabinetparts,gap>~外殼部件的配合差,間縫在到之間XPoorcolor,textureorpolishingmatchingofthecabinetpartsseriously著色差,外殼部件之間的紋理或拋光的配合嚴重不良XPoorcolor,textureorpolishingmatchingofthecabinetpartsslightly著色差,外殼部件之間的紋理或拋光的配合輕微不良XCosmeticcoatingbubble,uneven,stripaway涂層起泡,不平,條痕XScratchonfrontsurface/scratchonsidesurface,seriously.(morethan10mm)正面刮傷,或側(cè)面嚴重刮傷(超出10mm)XScratchonback/sidesurface(morethan5mmbutlessthan10mm)背面刮傷,或側(cè)面有刮傷(超出5mm但不到10mm)X4BarCodeverification條形碼檢測S-1Barcodecannotbescanned條形碼不能被掃描XWrongbarcodelabelisused錯誤的條形碼X5Mechanicalcheck組裝部件的機械檢查G-IIScrews/fastener/assembledpartsnotsecured/improperlyseated螺釘,扣件以及其他零部件沒有固定,或錯誤的固定XScrewloosenandcausingsomepartsloosed螺釘松動導致相關(guān)部件松動XScrewheaddamagedandcouldnotbestrippedoff螺釘頭受損,且不能被卸下XScrewheaddamagedandbutcouldbestrippedoff螺釘頭受損,但可被卸下XKey,button,switchjammed,looseornofeeling鍵盤,按扭,開關(guān)軋住,松動或沒有反應XLCDpanel,LEDindicatorwronglyseatedseriouslyifapplicable液晶顯示器,發(fā)光二極管安裝嚴重錯誤XForeignmaterialorloosepartinside(Nosafetyproblem)產(chǎn)品內(nèi)部發(fā)現(xiàn)有異物或部件松動(不會導致安全隱患的)X6FunctionTest功能檢查ANormalfunctioncheckaccordingtoinstructionmanual根據(jù)產(chǎn)品說明書,做一般的功能測試G-IICan’tpoweron/off開/關(guān)功能失靈XAutopoweroff/on自動開/關(guān)XInoperativeset部件失去功能XLackorabnormalfunction(refertomanual)功能缺失或不正常(參照說明書)XInoperativebulbsinaset(morethansparebulbs)多個的燈泡不亮(超過備泡數(shù))XMalfunctionorintermittentfunctionforcontrollerbox控制盒沒有功能或者功能不連續(xù)XInoperativebulbinaset(lessthansparebulbs)燈泡不亮(沒超過備泡數(shù))XLEDindicatornotlit,intermittent,dim,badspotforcontrollerboxLED指示器不亮,斷續(xù),暗淡,控制器盒有斑點XObviousunitnoise/buzzwhenworkingforcontrollerbox控制盒工作時有明顯的電磁噪聲XAbsenceofanyfunctionwhichstatedintheusermanual不具備手冊中指定的某些功能X7FieldTests&DataMeasurement現(xiàn)場測試及數(shù)據(jù)測量AInputpowertest(atratedvoltage)額定電壓輸入功率測試S-3InformativeremarkBInternalcheckforUKplug(BS1363)針對UK的插頭做內(nèi)部檢測(BS1363)3samplesInsulationsleeveoverstepcordgriplessthan3mm絕緣護套沒有超過線夾3mmXFreestrandscan’tleadtoshortcircuit飛絲不會導致短路的XLoosestrands散絲XCounterfeitBSplugfuse假的BS插頭保險絲Lengthoutofrangeof長度超出的范圍Weightoutofrangeof重量超出的范圍XWrongwiring插頭內(nèi)部連線錯誤XCPolaritycheckforNorthAmericaproduct針對美洲市場產(chǎn)品的極性檢測3samplesMainswitchnotelectricallyconnectedtotheungroundedconductorofthesupplycircuit.火線未先進入開關(guān)FailtheshipmentDNormalrunningtestfor4hours運轉(zhuǎn)測試4小時3samplesMalfunctionorHi-pottestfailedorotherunsafeproblem有故障/高壓測試失敗/有其他安全隱患XXESparebulb&accessoriesfittingtestfails備泡和附件的裝配測試S-3Can’tbefittedordifficulttofit不能裝配或裝配困難XFDatameasurementoflengthofpowercord(push-intype)電源線長度測量(插泡類型的燈串)3samplesFromplugto1stlampholderlessthan插頭到第一個燈座長度小于FailtheshipmentOthermeasurementsoflengthnotmeetspec.其他尺寸與客戶要求不符(超出±5%)InformativeremarkGShunttestononebulbperstring(ifapplicable)燈泡橋接功能測試(每串測試1個燈泡,若適用)3samplesCutoffthefilamentofonebulbperstring,othersbulbsinthesamestringdonotwork每串任選一個燈泡將其燈絲挑斷,同一燈串中的其他燈泡不亮FailtheshipmentHStrainreliefpulltest拉力測試3samplesForEuropeanmarketproduct:針對歐洲市場產(chǎn)品Forsinglecorecord,pullforce30N,1S,for50times針對單芯線,拉力為30N,拉50次,每次持續(xù)1秒ForAmericanmarketproduct:針對美洲市場產(chǎn)品A8-pound(36N)weightistobesuspendedfromthecordfor1minute,thereshouldbenodisconnectionofconductors,theinternalwiringshouldnotbedisplacementduetomechanicalstress.36N重量的砝碼懸掛在電源線上1分鐘,接線端子上的電源線不應脫落,內(nèi)部導線不應受到應力而發(fā)生位移。Longitudinaldisplacementmorethan2mm被固定軟線的縱向位移大于2mmFailtheshipmentIInternalcheckforwiring/workmanship/maincomponents內(nèi)部結(jié)構(gòu)檢查3samplesEarthterminalnotanti-loosendeviceforclassItools接地端子沒有防松動裝置XCreepagedistance,clearancedistancethroughinsulationoverthespecifiedvalue爬電距離、電氣間隙超出規(guī)定值XWrongnationaltypeACPlugornocertificate交流電插頭的類型有誤或無相關(guān)認證證書XWrongtypeofACcable(conductorarea,nocertificate…)電源線類型不對(導線橫截面小,無證書等)XWrongfusetypeorrating(current,voltage…)保險絲類型或額定值有誤(電流,電壓…)XXOthermissingorwrongmaterialpartsaffectsafetyproblem其它導致安全隱患的材料缺失或有誤XJDatameasurementofbulbcurrenton5bulbs(including1fusebulb)燈泡電流測試(測試5個燈泡,包括1個熔斷絲燈泡)1sample/colorInformativeremarkKWaterprooftest(foroutdooruse,ifapplicable)fails防水測試(對室外燈具,若適用)失敗1sampleFailtheshipmentLRubbingtestonratingplateforEuropeanmarketproduct:銘牌擦拭測試-針對歐洲市場產(chǎn)品1sampleRubbingthemarkingbyhandfor15Swithapieceofclothsoakedwithwaterandagainfor15Swithapieceofclothwithpetroleumspirit用干凈的布蘸水擦拭15秒,然后用布蘸上汽油擦拭15秒Thelabelisillegibleormarkingplatesshowcurling銘牌/標簽模糊或起卷FailtheshipmentDefacementtestonlabelsforAmericanmarketproduct:標簽磨損測試–針對于美洲市場產(chǎn)品1sampleRubwithfingerbackandforthtentimeswithadownwardforceofapproximately4pounds(18N)onlabelsurface,andthen,Scrapethelabelbackandforthtentimesacrossprintedareasandedgesbyfingernail,withadownwardforceof2lbs(9N)用手指以大約4磅(18N)的力前后摩擦銘牌/標簽表面10次,然后再用手指甲以大約2磅(9N)的力前后刮擦表面以及邊沿10次.The

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