停窯檢修的十大黃金準(zhǔn)則

Date110GoldenRulesforKilnshutdowns停窯檢修的十大黃金準(zhǔn)則停窯檢修的十大黃金準(zhǔn)則共12頁，您現(xiàn)在瀏覽的是第1頁!Date2RawgrindingBurningQuarryFinishgrinding10GoldenRulesforKilnShutdownsWhatisallabout??Willithelpmanagemaintenancecosts?停窯檢修的十大黃金準(zhǔn)則共12頁，您現(xiàn)在瀏覽的是第2頁!Date3Dates&durationset3to4monthsinadvance

提前在3—4個(gè)月確定停窯日期與持續(xù)時(shí)間Anychangemustremainexceptional,andbedecidedearly

enoughtomakethenecessaryadjustmentstotheschedule.

任何改變一定要考慮意外情況的發(fā)生，并要盡可能早做決定以對停窯進(jìn)度進(jìn)行必要的調(diào)整。

Anychangeofdatecouldresultincostoverrunsofupto15%.任何改變檢修日期可能導(dǎo)致成本增加15%

WhataretheseRules…………停窯檢修的十大黃金準(zhǔn)則共12頁，您現(xiàn)在瀏覽的是第3頁!Date43.TheScopeofJobs

工作的范圍

Mustbelimitedinordertooptimize

必須限定工作范圍以便優(yōu)化thedurationandcost.

持續(xù)時(shí)間和成本ananalysismustbeledbytheplantmanager,廠長必須領(lǐng)導(dǎo)分析basedontheobjectivestheplant

基于工廠的目標(biāo)：improvementofreliability,

改進(jìn)可靠性performancefactor,

性能系數(shù)energyconsumption,

能量消耗andqualitytoproduce

和生產(chǎn)質(zhì)量停窯檢修的十大黃金準(zhǔn)則共12頁，您現(xiàn)在瀏覽的是第4頁!Date55.

Projectmanagement

項(xiàng)目管理DesignateShutDownProjectLeader指派停窯檢修項(xiàng)目領(lǐng)導(dǎo)人Processinplacetoreviewcosts&budgetonadailybasis(inparticular,preciseroleofplantcontroller):

確定程序每日回顧成本與預(yù)算（特別作為工廠管理員角色應(yīng)當(dāng)詳盡）

Formalcross-departmentmeetingduringshutdown

停窯檢修期間主持正正式的多部門的會議停窯檢修的十大黃金準(zhǔn)則共12頁，您現(xiàn)在瀏覽的是第5頁!Date67.

Supervisionofsubcontractedjobs

外包工作的監(jiān)督EachsubcontractedjobmustbesupervisedbyaLafargeemployee

每一項(xiàng)外包工作必須由一名拉法基的正式員工來監(jiān)督

LafargeSupervisorthispersonisresponsibleforthesafety,

qualityandtimeschedule.

拉法基監(jiān)督員要對安全、質(zhì)量及時(shí)間進(jìn)度負(fù)責(zé)

停窯檢修的十大黃金準(zhǔn)則共12頁，您現(xiàn)在瀏覽的是第6頁!Date79.

Formalizedkilnstart-up&transferprocedures

規(guī)范窯的啟動和移交程序Testingofalltheequipmentbeforethestart-upofthekiln.

在啟動窯之前要對所有設(shè)備進(jìn)行試運(yùn)轉(zhuǎn)Specificorganizationtotransfertheequipmentfromthemaintenancetotheproductionteamafterpropercheckingthateverythingispleted.

特定的試運(yùn)轉(zhuǎn)組織，要在所有工作結(jié)束，進(jìn)行適當(dāng)?shù)臋z查后將設(shè)備從維修部門移交到生產(chǎn)部門

停窯檢修的十大黃金準(zhǔn)則共12頁，您現(xiàn)在瀏覽的是第7頁!Date82.Workstobeperformed

停窯檢修實(shí)施的工作內(nèi)容Decidedonthebasisof

決定于：Regularinspections,

常規(guī)巡檢RootCauseAnalysis,根本原因分析（RCA)

PostMortemandimprovementprojects.

檢修的總結(jié)及改進(jìn)提高的項(xiàng)目

Thedurationofthenextproductioncampaigntoassessthe

needtoreplacesomeparts.根據(jù)下次的生產(chǎn)活動的持續(xù)時(shí)間評估某些備件更換的需要

Prioritiesdiscussedandagreeduponbyplantmanagement工作的優(yōu)先權(quán)須由工廠管理層經(jīng)過深入地討論并達(dá)成一致

停窯檢修的十大黃金準(zhǔn)則共12頁，您現(xiàn)在瀏覽的是第8頁!Date94.Preparation

準(zhǔn)備Monitoredclosely:PlantManagementwithTechnicalCentersupport.工廠管理層在技術(shù)中心的支持下密切關(guān)注Tooptimizecostvs.risk.

優(yōu)化成本VS風(fēng)險(xiǎn)Majoroperationsmakeup80%ofthetotalshutdowncost.

重大維修占停窯檢修總成本的80%

Mustbepreparedinadvancetoallowtimefordeliveryandinspectionofparts,aswellaspetitive

bidsfromqualifiedcontractors.必須預(yù)先準(zhǔn)備充分，要允許有充足的時(shí)間以訂購備件及檢查設(shè)備，以及有資格的承包商競標(biāo)

MajorOperations

重大維修停窯檢修的十大黃金準(zhǔn)則共12頁，您現(xiàn)在瀏覽的是第9頁!Date106.

Formalizedinspection(rightafterstoppage)

正規(guī)的巡檢（停窯之后）Atthestartofshutdown,停窯初期andevenalittlebitbefore:vibrationanalysis,oilanalysis…或之前的短期時(shí)間內(nèi)：振動分析、潤滑油取樣分析…

Afullandformalinspectionofallequipmentisdonetoidentifyunforeseentasksortaskstobepostponed.

對所有設(shè)備進(jìn)行全面和正規(guī)的巡檢，以便識別無法預(yù)料的工作或需延期檢修的任務(wù)

停窯檢修的十大黃金準(zhǔn)則共12頁，您現(xiàn)在瀏覽的是第10頁!Date118.

Dedicatedsafetyorganization

專職的安全組織機(jī)構(gòu)Aspecificsafetyorganization

一個(gè)特定的安全組織機(jī)構(gòu)Rolesandresponsibilitiesareclearlysetwellaheadoftheshutdown.

在停窯檢修之前明確設(shè)定其角色和職責(zé)

AspecificattentionmustbegiventotheLOTOTOprocedureduringtheshutdown.

特別要注意的是必須實(shí)施停窯檢修期間的LOTOTO程序

停窯檢修的十大黃金準(zhǔn)則共12頁，您現(xiàn)在瀏覽的是第11頁!Date1210.

ClosureandPost-Mortemassessment

結(jié)束檢修及總結(jié)評估Participation;Allstakeholders,PlantManager,SafetyManager，

Production

Manager,MaintenanceManager,MethodsManager,MechanicalExecutionManager,ElectricalExecutionManager,ProcessManager,FinanceManager.

參加者：所有相關(guān)者，工廠經(jīng)理，安全經(jīng)理，生產(chǎn)經(jīng)理，維修經(jīng)理，方法經(jīng)理，機(jī)械執(zhí)行經(jīng)理，電氣執(zhí)行經(jīng)理，工藝經(jīng)理，財(cái)務(wù)經(jīng)理。Actionplanto