天馬煤泥離心機(jī)H1000操作手冊(cè)

PAGEPAGE57 TEMAB.V.荷蘭天馬有限公司Headoffice公司總部Steenplaetsstraat22-26?P.O.Box3220NL-2280GERijswijk?TheNetherlandsTel：+31.70-390-6555Fax：+31.70-399-3390北京代表處北京市朝陽(yáng)區(qū)曙光西里甲一號(hào)東域大廈(第三置業(yè))B座1205室,100028Telax蘭天馬有限公司北京代表處地址：北京市朝陽(yáng)區(qū)曙光西里甲一號(hào)東域大廈(第三置業(yè))B座1205室郵編：100028Telax-mail:zongcheng.zhao@MANUFACTURED&SUPPLIEDBYTEMAENGINEERSPTYLTD19FITZPATRICKSTREETREVESBYNSW2212澳大利亞天馬有限公司制造

3.0SAFETY安全Theseinstructionscontainrecommendationsforinstallation,operation,andmaintenanceoftheTEMAConturbexCentrifuge.Whenstudyingtheinstructions,pleaserefertotherelevantdrawingsandsketches.這本手冊(cè)包含對(duì)天馬螺旋刮刀卸料過(guò)濾離心機(jī)的安裝、操作和維護(hù)的建議，當(dāng)閱讀本手冊(cè)時(shí)，請(qǐng)參考相關(guān)的圖紙。BEFOREPUTTINGTHEMACHINEINTOOPERATION,THEFOLLOWINGPOINTSSHOULDBEOBSERVED.注意!離心機(jī)開(kāi)機(jī)前，請(qǐng)遵守如下要點(diǎn)。TEMArecommendsthatbeforeattemptingtostartanewmachine,aServiceEngineerbecalledintochecktheinstallationandtrainoperatingandmaintenancepersonnel.Atleastoneweek’snoticeearliershouldbegiveninordertoschedulethestart-up.天馬公司建議，計(jì)劃啟動(dòng)離心機(jī)前，用戶通知服務(wù)工程師檢查安裝，培訓(xùn)操作、維護(hù)人員，至少應(yīng)提前1周通知，以便安排啟動(dòng)計(jì)劃。Readcarefullytheinstallationandoperatinginstructionsenclosed.仔細(xì)閱讀本手冊(cè)中的安裝、操作指導(dǎo)。Beforeoperation,rotateeachpulleytoensurethecentrifugerunsfreely,thatis,noforeignobjectsarelodgedbetweenthescreenandscroll.Beforeoperation,ensurethattheoillevelisattopofsightglassandtemperatureisnomorethan35degreesCelsiusaboveambient.啟動(dòng)離心機(jī)前，轉(zhuǎn)動(dòng)每一個(gè)皮帶輪，確信離心機(jī)可自由運(yùn)轉(zhuǎn)，那就意味著沒(méi)有雜物存在篩籃和螺旋刮刀之間。啟動(dòng)離心機(jī)前，確信潤(rùn)滑油液位在視鏡的頂部，油溫沒(méi)有超過(guò)環(huán)境溫度35℃。Donotstartandstopdrivethemotormorethan3-4timesperhour.Overheatingofthedrivemotorwillresult.一小時(shí)內(nèi)啟動(dòng)和停止驅(qū)動(dòng)電機(jī)的次數(shù)不要超過(guò)3-4次，否則會(huì)導(dǎo)致驅(qū)動(dòng)電機(jī)過(guò)熱。Neverfeedthecentrifugewithprocessmaterialorrinsewithwashliquorwhenitstops,unlessitisrunning.離心機(jī)停機(jī)時(shí)，絕對(duì)不可以向離心機(jī)中進(jìn)工藝物料或沖洗水，除非離心機(jī)正在運(yùn)轉(zhuǎn)。Priortostoppingthecentrifuge,rinsetherunningcentrifugethoroughlywithwaterorsolvent.離心機(jī)停機(jī)前，用水或溶液徹底沖洗正在運(yùn)轉(zhuǎn)的離心機(jī)。Afterstoppingthecentrifuge,removeanyprocessmaterialfromthecageaswellasfromthesolidsdischargechamber.Adheringsolidsmaycausehighvibrationleadingtoprematurebearingfailure.離心機(jī)停機(jī)后，清除篩籃、固體排放室的任何工藝物料，附著的殘余固體，可能會(huì)引起高振動(dòng)，導(dǎo)致軸承過(guò)早出現(xiàn)故障。Oncethemachinehasbeenputintooperation,itisgoodpolicytomakedailyvisualinspectionstocheckforoilleaks,oillevelandpressurechanges,looseorbrokenparts.Itisgoodpracticeforpersonneltogetacquaintedwiththesoundsofanormaloperatingmachine.Makingsuchobservationsandfollowingascheduledpreventative-maintenanceprogramcansavedowntimehoursandcostlyrepairs.離心機(jī)開(kāi)始運(yùn)轉(zhuǎn)后，操作人員應(yīng)每天觀察檢驗(yàn)是否有潤(rùn)滑滲漏、潤(rùn)滑油液位、油壓變化、是否有零件松動(dòng)或破損情況。這樣的規(guī)章制度，操作人員應(yīng)知道什么是離心機(jī)正常運(yùn)轉(zhuǎn)的聲音。做好離心機(jī)運(yùn)行狀態(tài)及觀察預(yù)防性維護(hù)，能節(jié)省時(shí)間和昂貴的維修費(fèi)用。Priortoshipment,warninglabelsareaffixedonthecentrifuge.Thesewarninglabelsmustremaininclearviewonthemachineatalltimes.Ifafterinstallationandoperation,thesuppliedlabelsaredamagedorrenderedillegible,TEMAcanprovideadditionallabelsforthesafeoperationofthemachine.裝運(yùn)前，警告標(biāo)簽貼在離心機(jī)上，這些警告標(biāo)簽必須總是保留在離心機(jī)清晰可見(jiàn)的地方，如果安裝和運(yùn)行后，提供的標(biāo)簽損壞了或字跡模忽難以辨認(rèn)，天馬公司可提供另外的標(biāo)簽，以利于離心機(jī)的操作安全。Safetymustbeconsideredafundamentalfactorinmachineryoperationatalltimes.Mostaccidentsaretheresultofcarelessnessornegligence.Thesafetyinstructionsaboveareabasicguidelinesandshouldbeconsideredasminimumprovisions.Additionalinformationshallbeobtainedbythepurchaseranduserfromothersources,includingtheStandardsandWorkCoverAuthoritiesoftheownercountry.ItistheresponsibilityoftheownerandusertomaintainandoperatethecentrifugesuppliedbyTEMAinsuchamannerastocomplywithallnationalandstatelaws.離心機(jī)運(yùn)轉(zhuǎn)的所有時(shí)間里，必須考慮安全為基本因素，大多數(shù)事故是由粗心、疏忽大意造成的，上述安全教育是基本的指導(dǎo)方針，應(yīng)考慮為預(yù)防措施的底線，其余信息，采購(gòu)人員和操作者應(yīng)從別的渠道獲得，包括業(yè)主所在國(guó)家的標(biāo)準(zhǔn)和勞動(dòng)保護(hù)條款，這是業(yè)主和操作者維護(hù)和運(yùn)轉(zhuǎn)天馬公司離心機(jī)的職責(zé)，以這樣的方式遵守國(guó)家和地方的法律。3.1DESCRIPTION綜述TheTEMAH1000ConturbexCentrifugeisahorizontallyrotatinghighgravitationalforcecentrifuge.TheH1000isaversatilecontinuouslyoperatingscroll/screencentrifugeinwhichtheslurrysolidsareretainedonthescreenandtransportedfromthesmallendtothelargediameterendofthescreenbymeansoftheangleofinclinationofthescreenandthedifferentialspeedofthescroll.天馬公司H1000螺旋刮刀卸料過(guò)濾離心機(jī)，是臥式轉(zhuǎn)動(dòng)、高離心力的離心機(jī)。H1000是通用的連續(xù)工作的螺旋刮刀卸料過(guò)濾離心機(jī)，料漿固體保留在篩籃上，借助篩籃的傾角和螺旋刮刀的差速，從篩籃的小直徑端傳送到大直徑端。Theslurryormaterialtobedewateredisfedintoasmallinnerdiameterofthescrollfeedconeanddistributedevenlythroughthefeedholesbycentrifugalactionintotheflightingchannelsbetweenthescrollandthescreen.Thehighgravitationalforcefromthecentrifugalactionforcestheliquidportionofthefeedslurrytopassthroughthecakebedandscreenwhilethesolidsformedcakebediscontinuouslyturnedandsweptoutwardanddischargeatthelargeouterdiameterofthescreen.待脫水的泥漿或物料進(jìn)入螺旋刮刀入料錐形筒的小直徑端，通過(guò)離心作用穿過(guò)料孔均勻地分配到螺旋刮刀和篩籃之間的空間內(nèi)。來(lái)自離心作用的高離心力，使入料泥漿的液體部分通過(guò)泥餅層和篩籃，由于螺旋刮刀的作用，固體形成的泥餅層連續(xù)地向篩籃的大外徑端移動(dòng)并卸料排放。Thecapacityanddrynessofthecakewilldependuponthetypeandsizerangeofsolidsandtheirdrainingcharacteristics.Itwillalsodependonmachinevariablessuchasthescreenspeed,screenopeningandretentiontime.Thesevariablesaregenerallypresetforthespecificapplication.泥餅的處理量和濾餅的表面水分含量，取決于固體的種類和粒度范圍以及它們的排水特征，也取決于離心機(jī)的變量，例如篩籃轉(zhuǎn)速、篩縫和停留時(shí)間，通常為了特定的應(yīng)用，預(yù)先設(shè)置這些變量。TheTEMAH1000Centrifugeconsistsofthefollowingbasiccomponents:天馬公司H1000離心機(jī)由下列基本部件組成：BASEASSEMBLY:Thebaseassemblyiscomprisedofthelowerbaseandtheupperbase.Thelowerbaseboltstothefloor,supportstheoilpumptankassembly,andsupports,throughvibrationisolators,theupperbase.Theupperbasesupportsthegearhousingandcagedriveassembly,drivemotor,beltguardassembly,andthedischargehousingassembly.機(jī)座組件：機(jī)座組件包含下機(jī)座和上機(jī)座。下機(jī)座通過(guò)螺栓與地面連接，并支撐油泵油箱組件，并通過(guò)隔振器支撐上機(jī)座，上機(jī)座支撐齒輪箱、篩筐驅(qū)動(dòng)組件，驅(qū)動(dòng)電機(jī)、皮帶防護(hù)組件和卸料箱組件。DISCHARGEHOUSING:Thedischargehousingisatwo-compartmenthousingcoveringthecageandscrollassembliesandservesthepurposeofcollectingthecentrateliquidandthesolids,dischargingeachfromseparateopenings.Athirdcompartmentmaybeaddedtoseparatethemotherandwashliquorchambers.Thehousingalsosupportsthefeedpipe,theracewayordeflectorassemblyandpartitionrings.卸料箱：卸料箱是包括篩筐和螺旋刮刀組件的一個(gè)兩室箱，用于收集濾出液和固體，每種物料從各分離口排出，可以添加第三個(gè)室分離母液和沖洗液，卸料箱也支撐進(jìn)料管、排水管或擋水板組件和隔板。GEARHOUSING:Thegearhousingcontainsandsupportsthereducer,mainbearings,sealsandbearingcarriers.Thereducerhousingrotatesinthemainbearingssupportingthecageandscrollassemblies.Thegearhousingadditionallyfunctionsasanoilsumpforthecoolingoilreturningtothepumpandtankunit.齒輪箱：齒輪箱包含和支撐著減速器、主軸承、密封件和軸承組件，減速箱帶動(dòng)主軸承支撐的篩筐和螺旋刮刀組件運(yùn)轉(zhuǎn)，另外，齒輪箱起著油貯槽的作用，使冷卻油返回油泵、油箱。REDUCERASSEMBLY:TheTEMAgearreducerisdesignedtohaveasingleinputspeedwithtwooutputspeeds.Thecagedrivepulleyandthescreen/cageassemblybothbolttothereducerhousing,thusthescreenandcageisdirectlydriven,rotatingatthesamespeedasthecagedrivenv-beltpulley.Thedifferentialcyclogeardesignallowstheoutputshafttorotateslightlyfasterthanthereducerhousing.Thiscausesthedifferentialinspeedbetweenthescreenandscroll,producingascrewconveyoreffect,whereinthescrollcontinuouslycontrolsthematerialbeingdischargedfromtheflightchannels.Thecyclogearinnerpartsarepressurelubricatedwithmediumweightnon-foamingoil.Specialtoolingisrequiredforremovingandreplacingthereducerassembly.減速器組件：天馬公司齒輪減速器為具有一個(gè)輸入速度及兩個(gè)輸出速度的設(shè)計(jì)原理。篩筐驅(qū)動(dòng)皮帶輪、篩籃和篩筐組件都用螺栓連接到減速器箱體上，從而直接驅(qū)動(dòng)篩籃和篩筐并與驅(qū)動(dòng)篩筐的V形皮帶輪相同的速度旋轉(zhuǎn)。擺線式驅(qū)動(dòng)的設(shè)計(jì)允許輸出軸旋轉(zhuǎn)速度稍快于減速器箱體，這使篩籃和螺旋刮刀之間產(chǎn)生速度差，形成螺旋刮刀輸送的效果，螺旋刮刀連續(xù)地輸送物料并卸料。擺線式驅(qū)動(dòng)的內(nèi)部件采用中級(jí)載荷的無(wú)泡沫潤(rùn)滑油進(jìn)行有壓潤(rùn)滑。需要專用工具來(lái)拆卸和更換該減速器組件。SCREEN,CAGEANDSCROLLASSEMBLIES:Thescreeniswedgedandboltedwithinthecage,thecageisboltedtothecagehub,whichmountstothereducerhousingviaahydraulicfit.Thescrollandscrollhubassemblymounttothereduceroutputshaftbymeansofataperedfitandaclampingplate.Aspecialtoolsetisprovidedforremovingthescrollforscreenreplacement.Specialtoolingisrequiredtoremoveandreplacethecageandscroll.篩籃、篩筐和螺旋刮刀組件：篩籃裝入到篩筐并采用螺栓連接，篩筐用螺栓連接到篩筐轉(zhuǎn)轂上，轂盤通過(guò)液壓工具安裝到減速箱上。螺旋刮刀和刮刀轂組件借助錐形工具和一個(gè)卡板安裝到減速器輸出軸上。更換篩籃時(shí)，需用專用工具先拆卸螺旋刮刀。提供的一套專用工具用來(lái)拆卸和更換篩筐和螺旋刮刀。TORQUELIMITER:Toprovidemechanicalprotectionforthereducerassembly,atorque-limitingclutchismountedtothereducerinputshaftviaatorquearm.Alimitswitchisprovidedtoyieldasignalwhentheoverloadclutchreleases,duetoproductormechanicaloverload.Theelectricalsignaldisablesthedrivemotortoprotectthegearreducer.Thetorqueloadthatwillcausetheclutchtoreleaseisgenerallygreaterthanthemaindrivemotormaximumoperatingload.Theclutchismanuallyreset.扭矩限制器：要對(duì)減速機(jī)組件提供機(jī)械保護(hù)，一個(gè)限制轉(zhuǎn)矩離合器通過(guò)扭矩臂安裝到減速機(jī)輸入軸上。當(dāng)給料或機(jī)械過(guò)載導(dǎo)致過(guò)載離合器釋放時(shí)，限位開(kāi)關(guān)產(chǎn)生一個(gè)輸出信號(hào)，此輸出信號(hào)使驅(qū)動(dòng)電動(dòng)停機(jī)以保護(hù)齒輪減速裝置。引起離合器松開(kāi)的扭矩負(fù)載通常大于主驅(qū)動(dòng)電動(dòng)機(jī)的最大工作負(fù)載，離合器為手動(dòng)復(fù)位。LUBRICATIONSYSTEM:Thelubricationsystemconsistsofanoilpumpandmotor,filter,oiltank,pressureswitch,oillinesandrotaryunionmountedtobereducerinputshaft.Thereducerandbearingcarrierplateshavepressurisedoilpassagesfortheoildistribution.Theoilispressurefedtothebearingsandcyclogearsystemandreturnsbygravitythroughthegearhousingoilsumptotheoiltank.潤(rùn)滑系統(tǒng)：潤(rùn)滑系統(tǒng)由一臺(tái)油泵和電機(jī)、過(guò)濾器、油箱、壓力開(kāi)關(guān)、油管和安裝到減速機(jī)輸入軸上的旋轉(zhuǎn)聯(lián)軸節(jié)組成。減速機(jī)和軸承的潤(rùn)滑為通過(guò)油泵打上來(lái)的加壓潤(rùn)滑油強(qiáng)制潤(rùn)滑。潤(rùn)滑油借助重力通過(guò)齒輪箱油池返回到油箱中。DRIVES:Themaindriveconsistsofthedriven-sheavemountedtothereducerhousingafixedmotorsheaveandV-belts.Themaindrivemotorismountedonanadjustablemotorbase.Theoilpumpmotorismountedontheoiltankunit.驅(qū)動(dòng)裝置：主驅(qū)動(dòng)裝置由安裝到減速器上的從動(dòng)皮帶輪、固定的電機(jī)皮帶輪和V形皮帶組成。主驅(qū)動(dòng)電機(jī)安裝在可調(diào)節(jié)的電機(jī)機(jī)座上。油泵電機(jī)組件安裝在油箱裝置上。DATASUMMARY技術(shù)規(guī)格InstructionSheet–PressureSwitchSquareDmodel9012-GAW說(shuō)明書–壓力開(kāi)關(guān)，SquareD，型號(hào)：9012-GAWInstructionSheet-LimitSwitchCutlerHammerE50AR1說(shuō)明書–限位開(kāi)關(guān)，CutlerHammerE50AR1InstructionSheet–Trig-O-MaticClutchSize3TypeS–Manual說(shuō)明書–Trig-O-Matic離合器，規(guī)格3，型號(hào)S–手冊(cè)TRIG-O-MATICOVERLOADRELEASECLUTCHTRIG-O-MATIC過(guò)載釋放離合器PartNo.零件號(hào)：ORC-3SMT-9P24Description.描述：710134-331-924009-78871-84IYSize規(guī)格: 3Type:S–Manual型號(hào)：S-手冊(cè)O(shè)VERLOADCLUTCHLIMITSWITCH過(guò)載離合器限位開(kāi)關(guān)TYPE類型:CUTLERHAMMERMODEL型號(hào):E50ARIOPERATINGHEAD工作頭:E50DR1BODY:E50SARECEPTABLE感應(yīng)器:E50RA20SQUAREDOILPRESSURESWITCHSQUARED油壓開(kāi)關(guān)TYPE-MODEL型號(hào): GAW-1CLASS等級(jí): 9012SERIES系列: CFORM形式: 0408-02502SETTINGPOINT設(shè)置點(diǎn)：ONDECREASING漸減 5.0psig34kpg3.3 LIFTINGANDHANDLING吊裝和搬運(yùn)Whenliftingthecentrifuge,usethefourframeliftinglugsprovided.Donotliftthecentrifugewiththetopcentreliftinglugonly(thislugisforremovingthedischargehousingonly).Whenattachingslingsandriggingequipment,careshouldbeconsideredtopositiontheriggingandslingstocarrythecentrifugeinahorizontalposition.Personalinjuryand/ordamagetothecentrifugecanoccurifprecautionsarenotconsidered.當(dāng)?shù)跹b離心機(jī)時(shí)，使用提供的4個(gè)框架吊耳。不要使用上頂部吊耳吊裝離心機(jī)(此吊耳僅用于拆卸卸料箱)。當(dāng)裝上吊索而提升離心機(jī)時(shí)，應(yīng)仔細(xì)考慮索具和吊索的定位，使離心機(jī)保持在水平位置搬運(yùn)和吊裝。如果不考慮預(yù)防措施，則可能發(fā)生人員傷害和或離心機(jī)的損壞。TypicalweightsoftheCentrifugeandComponents離心機(jī)和零部件的標(biāo)稱重量Item序號(hào) Description描述 ApproxWeight大約重量1. H1000CentrifugeShippingWeight 4000kg CompletewithLooseParts H1000離心機(jī)及可拆件的全部裝運(yùn)重量 2. H1000CentrifugeInstalledWright 3850kg H1000離心機(jī)安裝重量 CAUTION:Operationalweightsare greaterthanthe3850kg dependingonfeedrate 注意：由于進(jìn)料量的變化運(yùn)行載荷會(huì)大于3850kg。3. ScrollandHub 300kg 螺旋刮刀和刮刀轂4. ScreenBasket 70kg 篩籃5. BasketCageandBackplate 350kg 篩筐和背板6. Reducer 470kg 減速器7. MainDriveMotor 692kg 主驅(qū)動(dòng)電機(jī)Extremecautionandcareshouldbeexercisedwhenhandlingheavyparts/machines.theAboveweightslistedare“freeweight”valuesonly;properriggingorstrapping(whicheverapplies)shouldbeusedtoavoidseriousinjury.警告：當(dāng)搬運(yùn)較重的零部件/機(jī)器時(shí)，應(yīng)極小心地操作。上面列出的重量?jī)H是“自身重量”值;應(yīng)使用適當(dāng)?shù)牡蹙呋虻鯉Вo(wú)論采用哪一種），以避免嚴(yán)重的人身傷害。

CORROSIONPROTECTION防腐保護(hù)SurfaceTreatment表面處理Class2.5BlasttoAS1657Part4PrimeCoatOne(1)coatofIntercure200EpoxyZincPhosphatePrimer75micronsdryfilmthicknessColour:LightGrey一遍Intercure200兩遍Intergard475H.S.EHighBuild，M324。FinishCoat一遍Interfine629，M245。STORAGEOFEQUIPMENT離心機(jī)貯存Iftheinstallationand/oroperationofthecentrifugearedelayed,formorethan60daysfromshipmentdate,followtheprecautionslistedbelowforlongtermstorage.如果離心機(jī)的安裝和或使用滯后裝運(yùn)日期超過(guò)60天，則應(yīng)遵照下面列出的長(zhǎng)期存儲(chǔ)的預(yù)防措施。Topreparethecentrifugeforlong-termstorage,usethe1/2”hosetopump10to15Litresoflightmotoroiloraprotectivefluidintothecentrifugedrive.Usethedrivepulleytorotatethereducer5to10timestoallowtheoiltocovertheinternalgearsandbearings.準(zhǔn)備長(zhǎng)期存儲(chǔ)離心機(jī)，用1/2”的軟管，將10至15升的電機(jī)輕油或防護(hù)液泵進(jìn)離心機(jī)驅(qū)動(dòng)裝置中，使用驅(qū)動(dòng)皮帶輪旋轉(zhuǎn)減速機(jī)5-10次，以使油蓋住內(nèi)部的齒輪和軸承。Removeoneofthedrivehousingcoverplatesandspraythoroughlywithlightmotoroiloraprotectivefluidallinternalsurfacesincludingtherollerbearings.Usethedrivesheavetorotatethereducertobesuretherollerbearingsarecompletelyoilcovered.拆除驅(qū)動(dòng)箱蓋板中的一個(gè)，并用電機(jī)輕油或防護(hù)液，充分地噴涂包括滾柱軸承在內(nèi)的所有內(nèi)部表面。使用驅(qū)動(dòng)皮帶輪旋轉(zhuǎn)減速機(jī)，以確保滾柱軸承被油完全蓋住。Additionally,filltheoilreservoirwithatleast40Litresofoiltoinsurethatthelubepumpiscompletelysubmerged.另外，至少用40升的油填充油箱，以確保潤(rùn)滑油油泵完全浸沒(méi)。Lubricatethetwomaindrivemotorbearingswithshopgrease.Rotatethedrivemotorpulley10to20timeswhileapplyinggrease.用機(jī)器潤(rùn)滑油脂潤(rùn)滑兩個(gè)主驅(qū)動(dòng)電機(jī)軸承，當(dāng)涂潤(rùn)滑油脂時(shí)，旋轉(zhuǎn)驅(qū)動(dòng)電機(jī)皮帶輪10-20次。Rotatingthedriveseveralrevolutionsatleastoncepermonthisrecommended.RepeatingstepsA.throughC.atleastonceevery6monthsisalsorecommended.建議每月至少一次地旋轉(zhuǎn)驅(qū)動(dòng)裝置幾圈，也建議每6個(gè)月至少一次地重復(fù)步驟A至C。Whenremovingtheunitfromstorage,flushthereducer,insidethedrivehousingandtheoilreservoir,withdieseloiloralightsolvent.DONOTUSETHEPROTECTIVEOILINTHELUBESYSTEMFORTHEOPERATIONOFTHECENTRIFUGE.從存儲(chǔ)庫(kù)中取出離心機(jī)時(shí)，用柴油或者輕汽油溶劑沖洗減速機(jī)、驅(qū)動(dòng)箱內(nèi)部和油箱。注意：請(qǐng)不要在潤(rùn)油系統(tǒng)中使用防護(hù)油運(yùn)行離心機(jī)。DRAWINGLIST圖紙清單Thefollowingdrawingshavebeenincludedasaguidetoinstallationandoperationandmaintenanceactivities.下列圖紙包含對(duì)安裝、操作和維護(hù)行動(dòng)的指導(dǎo)。DRAWINGNO.圖號(hào)DESCRIPTION描述1-2816rev00GeneralArrangementCentrifugeH1000H1000離心機(jī)安裝圖2-3094rev02WiringDiagram控制回路圖3-3859rev02Cage&BackplateDismantlingAssembly篩筐和背板拆卸組裝圖3-4165rev03H1000ScrollHubRemovalH1000螺旋刮刀輪轂拆卸圖3-4174rev02H1000Scroll&CycloRemovalAssemblyH1000螺旋刮刀和擺線式驅(qū)動(dòng)拆卸組裝圖3-4175rev03H1000BasketRemovalAssemblyH1000篩籃拆卸組裝圖3-4176rev03H1000Case&BackplateRemovalAssemblyH1000篩筐和背板拆卸組裝圖2-3534rev03H1000OilTankAssemblyMkIIH1000油箱組件圖1-2595rev17LongitudinalSection縱向剖視圖1-2594rev09RearView后視圖1-2593rev08FrontView前視圖3-3502rev08ShippingData運(yùn)輸數(shù)據(jù)

H1000RECOMMENDEDSPAREPARTSH1000推薦備品備件清單PARTNO.零件號(hào)DESCRIPTION描述M156052WEDGEWIREBASKET楔形金屬絲篩籃31423NNBOLTPROTECTOR(16PERSET)螺栓保護(hù)器(每套16個(gè))31423NNCDBOLTPROTECTOR(12PERSET)螺栓保護(hù)器(每套12個(gè))6017FFILTERCARTRIDGE濾芯4/10MAINBEARING主軸承4/9MAINBEARING主軸承6109RUBBERBUFFERS橡膠緩沖墊2/7MAINDRIVEVBELT(SETOF6)主驅(qū)動(dòng)電機(jī)V型皮帶(每套6條)2/3OILSEAL油封2/4V–RINGSEALV型圈5/1000WRSCROLL螺旋刮刀5/41000TCAGE篩籠

3.8 INSTALLATION離心機(jī)的安裝GENERAL總論Reference:SeeTEMAErectionDrawing1-2816參考：請(qǐng)見(jiàn)天馬公司安裝圖1-2816Thelocationofthecentrifugemustprovidesufficientroomforinstalling,maintaininganddisassemblyofallcomponents.Whenmorethanonemachineisinstalled,sufficientspacemustbeprovidedbetweenthemtofacilitateoperationsandmaintenance.離心機(jī)的位置必須為所有零部件安裝、維護(hù)和拆卸提供充分的空間。當(dāng)安裝一臺(tái)以上的離心機(jī)時(shí)，在它們之間必須提供充分的空間，以便于操作和維護(hù)。AllTEMACentrifugesareshippedcompletelyassembledandreadyforinstallationunlessotherwisespecified.Theyaretestoperatedforanextendedperiodoftimebeforeshipmenttoensureproperoperation.除非另有規(guī)定，否則所有的天馬離心機(jī)是完全組裝好裝運(yùn)的，完全具備安裝的條件。為確保正常的工作，它們?cè)谘b運(yùn)前都經(jīng)過(guò)了規(guī)定時(shí)間的運(yùn)轉(zhuǎn)試驗(yàn)。Forshipmentpurposes,fourboltswithredtagssecuretheUPPERBASEtoTHELOWERBASE.Thesefourboltsmustberemovedbeforethecentrifugeisstarted.注意！為了裝運(yùn)的目的，有紅色標(biāo)簽的4個(gè)螺栓將上機(jī)座固定在下機(jī)座上。在啟動(dòng)離心機(jī)之前，必須拆除這4個(gè)螺栓。FOUNDATIONANDLAYOUT基礎(chǔ)和布置Reference:SeeTEMAErectionDrawing1-2816參考：請(qǐng)見(jiàn)天馬公司安裝圖1-2816Thecentrifugecanbeerectedonanyplatformrequiredbytheproductionplans.Theloadcarryingcapacityoftheplatformorsupportingstructureshouldequalapproximatelythreetimestheweightofthecentrifuge.離心機(jī)可以安裝在設(shè)計(jì)所要求的某任何平臺(tái)上，平臺(tái)載荷或支撐結(jié)構(gòu)的載荷應(yīng)近似等于離心機(jī)重量的3倍。Sufficientspacemustbeleftonthedischargesidetoallowthecagetoberemovedaxiallyfromthemachine,andspaceontherearordriveendofthemachinetoallow擺線式gearremoval(seeinstallationdrawing)在排料側(cè)必須留有足夠的空間，以允許篩筐從離心機(jī)軸向方向拆除，而在機(jī)器的后面或者驅(qū)動(dòng)端，也必須留有足夠的空間，以允許拆卸擺線式減速器（詳見(jiàn)安裝圖）。FEEDANDDISCHARGEARRANGEMENT給料和排料布置Thefeedanddischargearrangementtothecentrifugemustbeeitherconnectedtothecentrifugebyaflexiblememberornotbeattachedtothecentrifuge.Foranunattachedfeedarrangement,theinletanddischargeconveyor,pipe,hopperorfunnelshouldallowfor25mmclearanceallaround.離心機(jī)的給料和排料端布置，既可以通過(guò)一個(gè)柔性的構(gòu)件連接到離心機(jī)上，也可以采用不與離心機(jī)接口相接觸的連接方法，對(duì)于非接觸式給料連接方法布置來(lái)說(shuō)，入口、排料輸送機(jī)接口、管道、漏斗口或料斗口都應(yīng)保證和離心機(jī)接口有25mm的間隙。FREEDOMOFMOVEMENTOFTHECENTRIFUGEONTHEvibrationisolatorSMUSTNOTBEOBSTRUCTEDINANYWAY.注意！絕不能以任何方式妨礙隔振器上離心機(jī)的自由活動(dòng)度。Amonorailmountedoverthecenterlineofthemachinewillfacilitateservicingandhandlingofthemachinepartsandcage.安裝在離心機(jī)中心線上方的單軌應(yīng)便于維修和搬運(yùn)機(jī)器零件和篩筐。Thesolidsshoulddischargeintoanunattachedchutewithaminimumof25mmclearanceonallsides.Thesolidsdischargechuteshouldbeofadivergingdesignformingaplenumchamberbetweenthecentrifugeandtheconveyorbelt.離心機(jī)固體物排料槽應(yīng)和獨(dú)立的接料溜槽間保持最小25mm的間距，固體排放溜槽應(yīng)為喇叭口槽式結(jié)構(gòu)，以便使離心機(jī)和輸送機(jī)皮帶間形成一個(gè)強(qiáng)力排料流。InthechuteshighwearareAs,adequatethicknessorspeciallinersmustbeprovidedtoensuresafeoperation.注意！在溜槽高磨損區(qū)內(nèi)，必須有足夠的厚度或者有特殊耐磨襯，以確保安全運(yùn)轉(zhuǎn)。Ventpipingmustbeprovidedattheliquidoutletwithaminimumcrosssectionareaofa12-inchpipe.在濾出液出口處必須提供通風(fēng)管道，通風(fēng)管道的內(nèi)徑不小于12英寸。ELECTRICALWIRING電氣連接Connectionofthemotorandcontrolsmustbeinaccordancewiththewiringdiagramsuppliedandlocalelectricalcodes.電機(jī)和各控制點(diǎn)間的連接必須按照提供的接線圖要求和當(dāng)?shù)氐碾姎夥ㄒ?guī)。Beforestartingmotors,rotatemembersbyhandtoseeiftheyarefree,thencheckthedirectionofrotation.啟動(dòng)電機(jī)之前，用手旋轉(zhuǎn)各部件，以查看它們是否自由地旋轉(zhuǎn)，然后檢查旋轉(zhuǎn)的方向。Thecagemustrotateclockwiselookingintothecage.往里看篩筐時(shí)，篩筐必須是順進(jìn)針?lè)较蛐D(zhuǎn)。Oilpumpmotorrotationisindicatedonthepump-motorassembly.油泵電機(jī)旋轉(zhuǎn)方向在油泵電動(dòng)機(jī)組裝件指示出。Theelectricalcontrolsmustbeinterlockedsothecorrectstartandstopsequenceisobtained.Thecorrectsequenceis:電氣控制點(diǎn)必須互連鎖，以便獲得正確的啟動(dòng)和停止順序。正確的順序是：Solidsdischargeandliquiddischargeconveyingsystems固體排料和液體排出輸送系統(tǒng)Oilpumpmotor油泵電機(jī)Maindrivemotor主驅(qū)動(dòng)電機(jī)Feeddevicesystem給料系統(tǒng)Thespeedofthecentrifugecanbechangedwithinlimits,byreplacingtheV-beltpulleys.ThecentrifugeissuppliedwithV-beltpulleysbestsuitedforyourprocessapplication.Iftheoperatingconditionschange,wesuggestyoucontactaTEMAB.V.BeijingrepresentativeOfficeforrecommendations.通過(guò)更換V形皮帶輪，可以在一定范圍內(nèi)改變離心機(jī)的轉(zhuǎn)速，離心機(jī)提供有最適合用戶應(yīng)用工藝的V形皮帶輪。如果操作條件改變，我們建議你聯(lián)系荷蘭天馬有限公司北京代表處垂詢，獲取建議。TensioningoftheV-beltsisaccomplishedbymovingthedrivemotor.Loosenthedrivemotormountingboltsandslidethemotorbyturningtheadjustmentboltlocatedonthesideofthemotorbase.ThetensionoftheV-Beltsshouldbeadjustedsuchthatthedeflectionatmid-lengthofthebeltsis10to12mmwith4-5kg通過(guò)移動(dòng)驅(qū)動(dòng)電機(jī)來(lái)完成V形皮帶輪的張緊程度，松開(kāi)驅(qū)動(dòng)電機(jī)的安裝螺栓，并通過(guò)轉(zhuǎn)動(dòng)位于電機(jī)機(jī)座一側(cè)上的調(diào)節(jié)螺栓，使電機(jī)滑動(dòng)達(dá)到所需的皮帶張緊力。V形皮帶的張力應(yīng)調(diào)節(jié)到在施加4–5kg力的情況下，中間段的偏移量為10–12mm

TIGHTENINGTORQUE緊固扭矩表CARBONSTEEL碳鋼STAINLESSSTEEL不銹鋼GRADE8.8級(jí)GRADE10.9級(jí)GRADEA4/70級(jí)BoltSize螺栓規(guī)格CLEANW/LUBE清潔/油潤(rùn)滑CLEANDRY清潔,無(wú)潤(rùn)滑CLEANW/LUBE清潔/油潤(rùn)滑CLEANDRY清潔,無(wú)潤(rùn)滑CLEANW/LUBE清潔/油潤(rùn)滑CLEANDRY清潔,無(wú)潤(rùn)滑M6=PRODUCT(C4,.75)\#"0"79=PRODUCT(E4,.75)\#"0"1012.9=PRODUCT(G4,.75)\#"0"56.5M8=PRODUCT(C5,.75)\#"0"1722.4=PRODUCT(E5,.75)\#"0"2331=PRODUCT(G5,.75)\#"0"1216M10=PRODUCT(C6,.75)\#"0"3344=PRODUCT(E6,.75)\#"0"4762=PRODUCT(G6,.75)\#"0"2533M12=PRODUCT(C7,.75)\#"0"5776=PRODUCT(E7,.75)\#"0"80107=PRODUCT(G7,.75)\#"0"4155M16=PRODUCT(C8,.75)\#"0"140186=PRODUCT(E8,.75)\#"0"196261=PRODUCT(G8,.75)\#"0"101135M20=PRODUCT(C9,.75)\#"0"272362=PRODUCT(E9,.75)\#"0"381508=PRODUCT(E9,.75)\#"0"381273M24=PRODUCT(C10,.75)\#"0"468624=PRODUCT(E10,.75)\#"0"659878=PRODUCT(G10,.75)\#"0"197262M30=PRODUCT(C11,.75)\#"0"9371249=PRODUCT(E11,.75)\#"0"13241765=PRODUCT(G11,.75)\#"0"377502M36=PRODUCT(C12,.75)\#"0"16192158=PRODUCT(E12,.75)\#"0"22873049=PRODUCT(G12,.75)\#"0"552736CARBONSTEEL碳鋼STAINLESSSTEEL不銹鋼GRADE2級(jí)GRADE5級(jí)GRADE8級(jí)316/18-8BoltSize螺栓規(guī)格CLEANW/LUBE清潔/油潤(rùn)滑CLEANDRY清潔,無(wú)潤(rùn)滑CLEANW/LUBE清潔/油潤(rùn)滑CLEANDRY清潔,無(wú)潤(rùn)滑CLEANW/LUBE清潔/油潤(rùn)滑CLEANDRY清潔,無(wú)潤(rùn)滑CLEANW/LUBE清潔/油潤(rùn)滑CLEANDRY清潔,無(wú)潤(rùn)滑?=PRODUCT(C4,.75)\#"0"45.5=PRODUCT(E4,.75)\#"0"68=PRODUCT(G4,.75)\#"0"912=PRODUCT(I4,.75)\#"0"33.95/16=PRODUCT(C5,.75)\#"0"811=PRODUCT(E5,.75)\#"0"1317=PRODUCT(G5,.75)\#"0"1925=PRODUCT(I5,.75)\#"0"683/8=PRODUCT(C6,.75)\#"0"1520=PRODUCT(E6,.75)\#"0"2330=PRODUCT(G6,.75)\#"0"3445=PRODUCT(I6,.75)\#"0"11147/16=PRODUCT(C7,.75)\#"0"2330=PRODUCT(E7,.75)\#"0"3850=PRODUCT(G7,.75)\#"0"5370=PRODUCT(I7,.75)\#"0"16211/2=PRODUCT(C8,.75)\#"0"3850=PRODUCT(E8,.75)\#"0"5675=PRODUCT(G8,.75)\#"0"83110=PRODUCT(I8,.75)\#"0"26359/16=PRODUCT(C9,.75)\#"0"5370=PRODUCT(E9,.75)\#"0"83110=PRODUCT(E9,.75)\#"0"83150=PRODUCT(I9,.75)\#"0"37495/8=PRODUCT(C10,.75)\#"0"75100=PRODUCT(E10,.75)\#"0"113150=PRODUCT(G10,.75)\#"0"165220=PRODUCT(I10,.75)\#"0"53703/4=PRODUCT(C11,.75)\#"0"131175=PRODUCT(E11,.75)\#"0"195260=PRODUCT(G11,.75)\#"0"285380=PRODUCT(I11,.75)\#"0"921237/8=PRODUCT(C12,.75)\#"0"124165=PRODUCT(E12,.75)\#"0"323430=PRODUCT(G12,.75)\#"0"450600=PRODUCT(I12,.75)\#"0"1451931=PRODUCT(C13,.75)\#"0"188250=PRODUCT(E13,.75)\#"0"480640=PRODUCT(G13,.75)\#"0"675900=PRODUCT(I13,.75)\#"0"22029311/8=PRODUCT(C14,.75)\#"0"263350=PRODUCT(E14,.75)\#"0"600800=PRODUCT(G14,.75)\#"0"9601280=PRODUCT(I14,.75)\#"0"30841011/4=PRODUCT(C15,.75)\#"0"375500=PRODUCT(E15,.75)\#"0"8401120=PRODUCT(G15,.75)\#"0"13651820=PRODUCT(I15,.75)\#"0"43958513/8=PRODUCT(C16,.75)\#"0"495660=PRODUCT(E16,.75)\#"0"10951460=PRODUCT(G16,.75)\#"0"17852380=PRODUCT(I16,.75)\#"0"5797721?=PRODUCT(C17,.75)\#"0"653870=PRODUCT(E17,.75)\#"0"14551940=PRODUCT(G17,.75)\#"0"23703160=PRODUCT(I17,.75)\#"0"7641018NOTE:Allbolttorquevaluesareinfoot-pounds.注意：所有螺栓扭矩的單位是英尺.磅Multiplyvaluesby1.1forfinethreadbolts細(xì)牙螺紋的螺栓乘以1.1LUBRICATION潤(rùn)滑Thecentrifugeisprovidedwithanoillubricationsystemforthegearunitandallbearings.Oilsump,pump,andfilterareanintegralunit,separateofthecentrifuge.Theunitismountedonthecentrifugebaseframe.離心機(jī)裝配有齒輪機(jī)構(gòu)和所有軸承的油潤(rùn)滑系統(tǒng)，油箱、油泵和過(guò)濾器是一個(gè)完整單元，獨(dú)立于離心機(jī)，此單元安裝在離心機(jī)底座上。TheOilCapacityisapproximately60Litres.Theoillevelshouldnotbelessthanhalf,andnomorethanthree-quartersofthegauge,whenthecentrifugeisnotrunning.油量大約是60升Underordinaryoperatingconditions,anextreme-pressure,AGMANumber4EPgearlubricanthavingaviscosityofapproximately750SUSat38°Cisrecommended,ShellOmala150orequal.在正常操作條件和極端壓力下，推薦使用在38℃下具有大約750SUS粘度的AGMA4號(hào)EP齒輪潤(rùn)滑油或ShellOmala150。Asarulethetemperatureoftheoilshouldnotexceedtheambienttemperaturebymorethan35°C.TheMaximumTemperatureshouldneverbeabove80°C,otherwiseanoilcoolerisrequired.一般地說(shuō)，油溫不應(yīng)超過(guò)周圍環(huán)境溫度35℃。最高溫度絕不應(yīng)在80℃以上，否則需用油冷卻器。TheOilPressureattheinlettothemachineistypically100–350KPa.離心機(jī)入口處的油壓在100–350KPa范圍。TheOilFilterisadisposablecartridgeelementtype,whichmustbereplacedateachoilchange.油過(guò)濾器是一次性使用的濾芯型，每次換油時(shí)必須予以更換。ThefirstOilChangeshallbemadeafter250hoursofoperation.Afterthefirstoilchange,theoilshouldbechangedevery1500hours,oratleastonceeverysixmonths,whichevercomesfirst.Everytimetheoilischanged,theoilfiltershouldalsobechanged.第1次換油應(yīng)在工作250個(gè)小時(shí)后進(jìn)行。在第1次換油之后，應(yīng)每1500個(gè)小時(shí)或者至少每6個(gè)月?lián)Q一次油，以先到達(dá)時(shí)間為先。每次換油時(shí)，油過(guò)濾器也應(yīng)更換。ThePressureSwitchisconnectedtotheelectricalcontrolstoensurethatthemachinemayoperateonlywhentheoilpressureexceedsthepresetvalue.壓力開(kāi)關(guān)接至電氣控制系統(tǒng)，以確保只有當(dāng)油壓超過(guò)預(yù)設(shè)值時(shí)離心機(jī)才能工作。ThePressureSwitchshouldbesettothepresetvalue.SeeWiringDiagramforthepresetvalue.壓力開(kāi)關(guān)應(yīng)設(shè)置到預(yù)設(shè)值，請(qǐng)參閱控制回路圖中的預(yù)設(shè)值。Iftheoilpressuredropsbelowthepresetvalue,duetolossofoil,brokenorblockedline,oranothercause,thepressureswitchwillshutoffthedrivemotoriftheproperelectricalinterlocksareinstalledinaccordancewiththewiringdiagrams.Thepressureswitchistobecheckedperiodicallytoensurereliability.如果由于油的損失、油管斷裂、油路堵塞或者其它的原因，導(dǎo)致油壓降至預(yù)設(shè)值之下，如按照接線圖安裝了適當(dāng)?shù)碾姎饣ヂ?lián)鎖裝置，則壓力開(kāi)關(guān)將關(guān)閉驅(qū)動(dòng)電機(jī)。應(yīng)定期檢查壓力開(kāi)關(guān)，以確保其可靠性。Atmonthlyregularintervals,anoilsampleistobetakenfromthedrainofthesumpandcheckedforcontamination,thatis,dirt,acid,orwater.Anysludgecollectedatthebottomoftheoilsumpmustberemovedperiodically.每月一次有規(guī)律的間隔時(shí)間，從油箱的排放口采集油樣，檢查污染情況，即污物、酸或水。必須定期清除油箱底部聚集的油泥。Heavycontaminationintheoilrequiresthoroughcleaningoftheoilsump,filter,andgearunit.Ifheavycontaminationisfoundatshortintervals,thecauseshouldbelocatedandeliminated.如果油發(fā)生嚴(yán)重污染，則需要徹底地清洗油箱、油過(guò)濾器和齒輪傳動(dòng)機(jī)構(gòu)。如果在短期內(nèi)發(fā)現(xiàn)嚴(yán)重污染，則應(yīng)查出并消除原因。Theoilpumpmotorshouldbestartedwiththehealthypressureswitchsignalenablesandrunforabout5minutespriortostartingmaindrivemotor.ThisistoinsurethattheCycloGearandMainBearingshaveamplelubricationbeforeoperatingcentrifuge.在啟動(dòng)主驅(qū)動(dòng)電機(jī)之前，先啟動(dòng)并運(yùn)行油泵電機(jī)大約5分鐘，使油壓開(kāi)關(guān)信號(hào)能夠啟動(dòng)主驅(qū)動(dòng)電機(jī)，這是為確保在運(yùn)行離心機(jī)之前保證擺線式驅(qū)動(dòng)和各主軸承得到充分的潤(rùn)滑。RecommendedOils推薦的潤(rùn)滑油Useonlyhighqualityoilwithoxidationstabilityandwaterseparatingcharacteristics.Theoilshouldprovideextreme-pressureandwearprotection,rustandcorrosionprotection,andresistancetofoaming.Thefollowinggeneralspecificationsshouldbefollowed:只能使用具有穩(wěn)定氧化性和脫水特征好的高品質(zhì)潤(rùn)滑油，使用的潤(rùn)滑油應(yīng)具有抗極端壓力、耐磨、防銹、防腐蝕以及阻止起泡沫的性能。應(yīng)遵循下述的通用技術(shù)條件：Viscosity350-750SUSat38C38C下粘度為350-750SUSForaspeedover2000rpmandalowambienttemperature,useanAGMANumber2EPgearlubricantwithaviscosityof350SUSat38在轉(zhuǎn)速度高于2000rpm和低環(huán)境溫度時(shí)，使用38℃下粘度為350SUS的AGMA2號(hào)EPForaspeedbelow2000rpmandahighambienttemperature,useanAGMANumber4EPgearlubricantwithaviscosityof750SUSat38在轉(zhuǎn)速度低于2000rpm和高環(huán)境溫度時(shí)，使用38℃下粘度為750SUS的AGMA4號(hào)EP齒輪潤(rùn)滑油。Thefactory-suppliedlubricantisShellOm