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HowICHQ8,Q9,Q10guidelinesareworkingtogetherthroughouttheproductlifecycle
Disclaimer TheinformationwithinthispresentationisbasedontheICHQ-IWGmembersexpertiseandexperience,andrepresentstheviewsoftheICHQ-IWGmembersforthepurposesofatrainingworkshop.?ICH,November2010精選pptOutlineWorkshopGoalsandObjectivesICHQ8,Q9&Q10HowtheguidelinesareworkingtogetherthroughouttheproductlifecycleUtilityofICHQ8,Q9&Q10KeymessagesConclusion?ICH,November2010精選pptWorkshopGoalsandObjectivesThispresentationisintendedtooutlinethelinkagebetweenQ8,9&10andhowtheguidelinesareworkingtogetherThispresentationisNOTintendedtooutlineregulatoryexpectations(assessmentand/orinspection)Thisworkshopwill:ProvidetrainingontheintegratedimplementationofQ8,Q9andQ10AllowparticipantstoshareimplementationstrategiesandexperiencesSeekparticipants’inputandidentifyimplementationissueandconcerns?ICH,November2010精選pptNov2005&Nov2008November2005June2008ICHQ8,Q9andQ10Highlevelguidances
(notprescriptive)Scienceandrisk-basedEncouragessystematicapproachesApplicableoverentireproductlifecycleIntendedtoworktogethertoenhancepharmaceuticalproductquality?ICH,November2010精選pptPharmaceuticalDevelopment-Q8(R2)Describesscienceandrisk-basedapproachesforpharmaceuticalproductandmanufacturingprocessdevelopmentIntroducedconceptsofdesignspaceandflexibleregulatoryapproachesIntroducedconceptsofQualitybyDesign(QbD)andprovidedexamplesofQbDdevelopmentapproachesanddesignspace?ICH,November2010精選pptQ8(R2)-ExampleQbDApproachQualityTargetProductProfile(QTPP)
Determine“potential”criticalqualityattributes(CQAs)
LinkrawmaterialattributesandprocessparameterstoCQAsandperformriskassessmentDevelopadesignspace(optionalandnotrequired)
Designandimplementacontrolstrategy
Manageproductlifecycle,includingcontinualimprovement?ICH,November2010精選pptQualityRiskManagement–Q9Describessystematicprocessesfortheassessment,control,communicationandreviewofqualityrisksAppliesoverproductlifecycle:development,manufacturinganddistributionIncludesprinciples,methodologiesandexamplesoftoolsforqualityriskmanagementAssessmentofrisktoqualityshould:BebasedonscientificknowledgeLinktotheprotectionofthepatientExtendoverthelifecycleoftheproduct?ICH,November2010精選pptQualityRiskManagementProcess-Q9ProcessDevelopmentControlStrategyDevelopmentContinualImprovement
oftheproduct?ICH,November2010精選pptPharmaceuticalQualitySystem-Q10DescribeskeysystemsthatfacilitateestablishmentandmaintenanceofastateofcontrolforprocessperformanceandproductqualityFacilitatescontinualimprovementAppliestodrugsubstanceanddrugproductthroughoutproductlifecycleSoundpharmaceuticaldevelopment(Q8R(2))incombinationwitharobustPQS(Q10)provideopportunitiesforflexibleregulatoryapproaches.RelevantPQSelementsincludesystemsfor:TrackandtrendproductqualityMaintainandupdatemodelsasneededInternallyverifythatprocesschangesaresuccessful?ICH,November2010精選pptPharmaceuticalQualitySystem-Q10?ICH,November2010精選pptICHQ8,Q9andQ10WorkingTogetherFormulationActivities:QTPPDefinitionPre-FormulationStudiesFormulationScreeningOptimization&SelectionProcessDevelopmentActivities:ProcessScreeningLabScaleDevelopmentScale-UpStudiesManufacturingActivities:CommercialScale
ManufacturingBatchReleaseContinualVerification&
ImprovementQ8PharmaceuticalDevelopmentQ9QualityRiskManagementQ10PharmaceuticalQualitySystems?ICH,November2010精選pptHowcanthethreeguidelinesworktogetherThefollowingfourslides(slides14-17)areintendedtoshowhowQ8,Q9,Q10canworktogetheratdifferentstagesoftheproductlifecycle
ItisimportanttonotethattheyareNOTintendedtoshowcompleteactivitiesateachstageNORtoshowtheexacttiming(stage)forthoseactivities?ICH,November2010精選pptFormulationDevelopmentActivitiesICHQ8(R2)–Pharmaceutical
Development
RelatedActivitiesICHQ9–QRMRelated
ActivitiesICHQ10–PQSRelatedIntegratedActivitiesQualityTargetProductProfile(QTPP)Clinicalandnon-clinicalstudiesondrug
substance:bioavailability,PK/PD,and
safetyInformaland/orformalrisk
assessmenttoevaluatepatient
needsandpotentialmedication
risks
KnowledgeManagement/
PriorKnowledge(relevant
informationtosupportthe
understanding,risk
assessmentandscopeof
DOE)-Laboratorynotebook
documentation-Developmentreport-Etc…Pre-FormulationStudies
Characterizationofdrugsubstance
(physicalproperties)Chemicalstabilityofdrugsubstance,
degradationandpotentialformulation
interactionsDevelopmentofanalyticaltestsDeterminefailuremodesandrisk
factorsfordrugsubstance
physicalandchemicalstabilityFormulationScreeningExcipientcompatibilityDissolutionmethoddevelopmentScreeningDOEsDeterminefailuremodesandrisk
factorsforexcipientinteractionsFormulationOptimizationandSelection
Excipientanddrugsubstancematerial
property&characterizationDOEsforexcipientamountsStabilityofdrugproductandstorage
conditionsDevelopIVIVCrelationshipsOpportunitiesforformalrisk
assessment?ICH,November2010精選pptProcessDevelopmentActivitiesICHQ8(R2)–PharmaceuticalDevelopmentRelatedActivitiesICHQ9–QRM
Related
ActivitiesICHQ10–PQS
RelatedIntegratedActivitiesProcessScreeningExplorationofunitoperationsCharacterizationofprocess
intermediatesDeterminefailuremodes,riskfactors
forunitoperationsandrankrisk
Batchrecordsand
operationalguidelines
formanufacturingTechTransferreportIdentificationand
selectionofsuppliers
thatmeetrawmaterial
needsProcessDevelopmentandOptimization
(LabScale)DOEsforprocessparametersand
interactionswithmaterialattributesDevelopmentofDesignSpaceOperationalrangesforscale-
independentparametersunderstandingofcriticalprocess
operationsScreeningriskassessmentto
determinepotentialparameters
impactingproductquality(e.g.,
Ishikawa)Determinecriticalprocesssteps,
processparametersandmaterial
attributes(e.g.,FMEA)PotentialissuesofscaleProcessDevelopmentandOptimization
(PilotScale)PilottoverifylabscaleknowledgeDOEandmodelingeffectsofscaleDevelopmentofdesignspaceDevelopmentofon-line
measurementtechnologiesDevelopmentofcontrolstrategyto
controlrisksincl.forscaleup?ICH,November2010精選pptTechnologyTransferICHQ8(R2)–PharmaceuticalDevelopmentRelatedActivitiesICHQ9–QRM
Related
ActivitiesICHQ10–PQS
RelatedIntegrated
ActivitiesGainproductandprocessknowledgeKnowledgesupportstransferbetween
developmentandmanufacturingto
achieveproductrealizationFormsthebasisforthemanufacturing
processImproveseffectivenessofcontrol
strategyContributestoprocessesvalidationand
ongoingcontinualimprovementAdvanceunderstandingthroughscale-
upactivitiesProvidepreliminaryindicationof
processperformanceandsuccessful
integrationintomanufacturingGainknowledgefromtransferand
scaleupactivitiestoenhancethe
basisforthecontrolstrategy?ICH,November2010精選pptCommercialManufacturingActivitiesICHQ8(R2)–PharmaceuticalDevelopmentRelatedActivitiesICHQ9–QRM
Related
ActivitiesICHQ10–PQS
RelatedIntegrated
ActivitiesCommercialScaleManufacturingforDrugProductDefinitionofcommercial
processdesignCommercialscalerunstoverify
processdesign,withadditional
samplingtoverify
understandingImplementationofon-line
measurementtechnologiesDevelopmentofacontrol
strategyforcommercial
manufacturing,includingin-
processcontrols,end-product
testing,rawmaterialcontrols
andchangecontrolCheckproceduresinthePQS
regardingriskfromProcess
specificprocedure(e.g.,
samplingplans,designspace
andmodelverification,change
controlformovementwithin
designspace)Process-specificoperating
procedures(e.g.samplingplans,
designspaceetc.)Documentationtosupporton-line
testingmethodsValidationtodemonstrateprocess
andanalyticalmethod
reproducibilityStorageofdevelopmentreports,
riskassessmentsContinualProcessVerificationandContinualImprovementOn-goinganalysisandtrending
ofprocessdata,(multivariate
SPC,etc.)Evaluationofprocesschanges
andassociatedeffecton
intermediatesandproductsManagerisksofprocessor
materialattributechange
(includingchangeswithinor
outsideofdesignspace)Reviewrisksin
audits/inspectionsand
implementrisk-basedCAPAsProceduresonprocess
monitoringandactionlimitsChangecontrolprocedures
includinghowandwhentodorisk
assessmentforprocesschanges
andevaluationofthechangeMaintenanceandupdateof
knowledgemanagement
?ICH,November2010精選pptTheUtilityofICHQ8,9&10
TheimplementationofQ8,9&10isvaluableforalldrugproducts,pharmaceuticaldevelopmentapproachesandregulatorysystemsNew/innovator,marketed/legacyandgenericsSimpleandcomplexdosageformsSmallmoleculeandbiotechTraditionaldevelopmentandQbDWithinandoutsideICHregionsGoodscientificdevelopment(Q8)incombinationwithQRM(Q9)andPQS(Q10)willimprovedrugqualityandefficiencyofpharmaceuticalmanufacturingQualityisimportantforalldrugproductsthroughoutproductlifecycle(new,legacyandgenerics)?ICH,November2010精選pptKeyMessagesICHQ8,Q9andQ10arelinkedtogethertoprovideasystematic,modernrisk-andscience-basedapproachtopharmaceuticalmanufacturinganddevelopmentComprehensiveimplementationofthethreeguidelinestogetherisessentialtoachieveICHQualityVisionGuidelinesareapplicableoverentireproductlifecycleGuidelinescanbeutilizedbyallstakeholdersIndustryandregulatorsAssessorsandinspectorsareexpectedtoincorporateQRMduringregulatoryprocesses?ICH,November2010精選pptKeyMessagesTraditionaldevelopmentapproaches,asoutlinedinICHQ8(R2)partI,areacceptableEnhancedapproaches(QbD)providehigherassuranceofproductqualityandadditionalopportunitiesformanufacturingefficiencyandflexibilityTheuseofqualityriskmanagementprocess,methodologiesandtools(Q9)isbeneficialregardlessofdevelopmentormanufacturingapproachesusedPharmaceuticalQualitySystems(Q10)appliestodrugsubstanceanddrugproductthroughoutproductlifecycleandprovidetoolstofacilitatescontinualimprovement?ICH,November2010精選pptConclusionsWorkshopmaterials,plenarypresentations,andbreakoutdiscussionswillprovideusefulinformationtofacilitatepharmaceuticaldevelopmentandmanufacturing,andrelatedregulatoryaspectsTrainingmaterialsprovideonlyillustrativee
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