DEK印刷機(jī)操作培訓(xùn)教材

DEK培訓(xùn)教材操作注意事項(xiàng)Rev:A準(zhǔn)備:陳小高審核:批準(zhǔn):日期:2016.04.30操作主畫面的識別開關(guān)機(jī)調(diào)程序換鋼網(wǎng)換頂針加錫膏安裝與清洗刮刀換清潔紙與溶劑照識別點(diǎn)注意事項(xiàng)操作主畫面的識別(1)主畫面的識別(2)Mode印刷模式,有自動Auto,過板NoPrint,只刷一塊板Single,手動Step,共四種.Product程式名23C012A.代表PCB料號K023C012,

版本A.Temperature溫度Humidity相對濕度CycleTime:14.49s:18.04s其中14.49s為印刷上一塊PCB所花的時間(不包括等板時間).FrontPrintSpeed前印刷速度RearPrintSpeed后印刷速度主畫面的識別(3)FrontPressure

前刮刀壓力

RearPressure

后刮刀壓力SeparationSpeed

分離速度Clean1CountRate:4/10清潔頻率為每刷十塊 PCB擦一次鋼網(wǎng),現(xiàn)在已刷了四塊.PrintDirection

印刷方向,Reverse為向后印刷,Forward為向前印刷.開機(jī)將主電源開關(guān)順時針旋轉(zhuǎn)90度至垂直位置.出現(xiàn)按亮‘系統(tǒng)鍵’.再約等兩分鐘，機(jī)器初始化完畢，出現(xiàn)主操作畫面.檢查主操作畫面，印刷機(jī)狀況.檢查第二條提示是否為AUTO.檢查第六條提示是否為當(dāng)前所要使用的程序名.LoadDataDiagnost關(guān)機(jī)

按CloseSYSTEM按Yes出現(xiàn)“ITISNOWSAFETOTURNOFFYOURCOMPUTER”畫面時,將主電源開關(guān)逆時針旋轉(zhuǎn)90度至水平位置.調(diào)程序在主畫面,按Setup按LoadData用Left,Right,Up,Down選擇程序名按Load按Exit

,退回主菜單RunOpenCoverPasteLoadCleanScreenAdjustSetupmonitormaintLoadRebuildListLeftRightUpDownExitModeLoadDataEditDataSetupSqueegeeChangeScreenChangeToolingChangeLanguageExitLoadRebuildListLeftRightUpDownExitModeLoadDataEditDataSetupSqueegeeChangeScreenChangeToolingChangelanguageExit取出鋼網(wǎng)按OpenCover按ChangeScreen出現(xiàn)‘OpenFrontCoverandRemoveScreen’打開前蓋取出鋼網(wǎng)關(guān)上前蓋按亮‘系統(tǒng)鍵’RunOpenCoverPasteLoadCleanScreenAdjustSetupmonitormaintCHANGESCREENBOARDCLAMPSPRIMEPAPERPRIMESOLVENTExit換上鋼網(wǎng)

按OpenCover打開前蓋放入鋼網(wǎng)蓋上前蓋按亮‘系統(tǒng)鍵’按ChangeScreen按Exit

,退回主菜單RunOpenCoverPasteLoadCleanScreenAdjustSetupmonitormaintCHANGESCREENBOARDCLAMPSPRIMEPAPERPRIMESOLVENTExitCHANGESCREENBOARDCLAMPSPRIMEPAPERPRIMESOLVENTExit換頂針(1)在主畫面面,按Setup按ChangeTooling按OpenCover打開前蓋放入頂針放入鋼網(wǎng)關(guān)上前蓋按亮‘系統(tǒng)鍵’RunOpenCoverPasteLoadCleanScreenAdjustSetupmonitormaintModeLoadDataEditDataSetupSqueegeeChangeScreenChangeToolingChangeLanguageExitAdjustOpenCoverHomeCleanerBoardStopFullWidthLoadWidthPrintHeightExit換頂針(2)按HomeCleaner按Exit按ChangeScreen按Exit

,退回主菜單AdjustOpenCoverHomeCleanerBoardStopFullWidthLoadWidthPrintHeightExitAdjustOpenCoverRemoveCleanerBoardStopFullWidthLoadWidthPrintHeightExitModeLoadDataEditDataSetupSqueegeeChangeScreenChangeToolingChangeLanguageExitModeLoadDataEditDataSetupSqueegeeChangeScreenChangeToolingChangeLanguageExit加錫膏(1)按PasteLoad按ManualLoad出現(xiàn)opencoverandloadpaste打開前蓋加錫膏關(guān)上前蓋按亮‘系統(tǒng)鍵’RunOpenCoverPasteLoadCleanScreenAdjustSetupmonitormaintManualLoadPrintDirectnExit加錫膏(2)按Continue按Exit

,退回主菜單ContinueManualLoadPrintDirectnExit安裝與清洗刮刀在取出鋼網(wǎng)的時候,松開固定刮刀的兩個螺絲即可取出刮刀.應(yīng)松開錫膏擋片以對刮刀進(jìn)行徹底清潔.旋緊螺絲時應(yīng)注意避免螺絲滑絲.安裝刮刀時應(yīng)保持兩邊平行.輕拿輕放,避免損壞刮刀.換清潔紙(1)按OpenCover按ChangeScreen出現(xiàn)‘OpenFrontCoverandRemoveScreen’打開前蓋取出鋼網(wǎng)取出舊清潔紙裝好新清潔紙裝回鋼網(wǎng)RunOpenCoverPasteLoadCleanScreenAdjustSetupmonitormaintCHANGESCREENBOARDCLAMPSPRIMEPAPERPRIMESOLVENTExit換清潔紙(2)關(guān)上前蓋按亮‘系統(tǒng)鍵’按ChangeScreen按Exit,退回主菜單CHANGESCREENBOARDCLAMPSPRIMEPAPERPRIMESOLVENTExitCHANGESCREENBOARDCLAMPSPRIMEPAPERPRIMESOLVENTExit換溶劑按OpenCover打開前蓋松開溶劑盒的蓋子加入溶劑裝回溶劑盒的蓋子關(guān)上前蓋按亮‘系統(tǒng)鍵’按Exit

,退回主菜單RunOpenCoverPasteLoadCleanScreenAdjustSetupmonitormaintCHANGESCREENBOARDCLAMPSPRIMEPAPERPRIMESOLVENTExit改變印刷模式

在主畫面,按Setup.按Mode,使主畫面左上角的Mode在Auto,NoPrint,Single,Step中轉(zhuǎn)換.選好后,按Exit

,退回主菜單.RunOpenCoverPasteLoadCleanScreenAdjustSetupmonitormaintModeLoadDataEditDataSetupSqueegeeChangeScreenChangeToolingChangeLanguageExitModeLoadDataEditDataSetupSqueegeeChangeScreenChangeToolingChangeLanguageExit照識別點(diǎn)(1)把印刷模式選為Step.在主菜單中,按Run按AutoBoard按Step按StepRunOpenCoverPasteLoadCleanScreenAdjustSetupmonitormaintAutoBoardManualBoardExitStepSingleExitStepSingleExit照識別點(diǎn)(2)照識別點(diǎn)(3)如果識別點(diǎn)位置偏移較多,可按Adjust調(diào)整識別點(diǎn)座標(biāo).如果畫面上找不到識別點(diǎn),可通過Search

Step手動尋找識別點(diǎn),直至找到為止.如果錯過,可按SearchReset搜尋位置復(fù)位.StepOpenCoverFiducialSetupAdjustSearchStepSearchResetSingleExit注意事項(xiàng)在維護(hù)機(jī)器前,操作員工必須移走所有放在機(jī)器內(nèi)的物品.在完成維護(hù)保養(yǎng)后,生產(chǎn)部查看前三板生產(chǎn)情況,判定是否正常生產(chǎn).刮刀刀片有無變形.

OK

注意事項(xiàng)

變形部分刮刀刀片有無凹痕.

OK凹痕部分刮刀刀片有無缺損.

OK

缺損部分如刮刀出現(xiàn)以上幾個方面的任