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華南理工大學(xué)化工學(xué)院,伍欽Chapter2
TransportationofFluids
Inordertomakeafluidflowfromonepointtoanotherinapipe,itisnecessarytohaveadrivingforce.華南理工大學(xué)化工學(xué)院,伍欽Sometimesthisforceissuppliedbygravity.Usually,thedrivingforceissuppliedbyamechanicaldevicesuchasapumporblower.華南理工大學(xué)化工學(xué)院,伍欽Mechanicaldevices
increase
themechanicalenergyofthefluid.Thisenergymaybeusedtoincreasethevelocity,thepressure,ortheelevationofthefluid,華南理工大學(xué)化工學(xué)院,伍欽Generally,theword"pump"designatesamachineordeviceformovinganpressibleliquid.Fans,blowers,andcompressorsaredevicesformovinggas(usuallyair).華南理工大學(xué)化工學(xué)院,伍欽2.2.Pumps
Thissectiondealswiththetransportationofliquidsthroughchannels.Liquidaresometimesmovedbygravityfromelevatedtanks,orfroma“blowcase”,butbyfarthemostcommondevicesforthepurposearepumps.華南理工大學(xué)化工學(xué)院,伍欽Pumpsincreasethemechanicalenergyoftheliquid.Thetwomajorclassesarepositive-displacementpumpsandcentrifugalpumps.華南理工大學(xué)化工學(xué)院,伍欽Positive-displacementunitsapplypressuredirectlytotheliquidbythereciprocatingpiston,orbyrotatingmembers.華南理工大學(xué)化工學(xué)院,伍欽Centrifugalpumpsgeneratehighrotationalvelocities,then,converttheresultingkineticenergyoftheliquidtopressureenergy.華南理工大學(xué)化工學(xué)院,伍欽2.2.1Developedhead
Atypicalpumpapplicationisshowndiagrammaticallyinfigure.Thepumpisinstalledinapipelinetoprovidetheenergyneededtodrawliquidfromareservoiranddischargeattheexitofthepipeline.z2z2abovetheleveloftheliquid.華南理工大學(xué)化工學(xué)院,伍欽Atpumpitself,theliquidentersthesuctionconnectionatstationaandleavesthedischargeconnectionatstationb.Sincetheonlyfrictionisthatoccurringinthepumpitselfandisaccountedforbymechanicalefficiencyη,hf
=0.Thenequation(1.3-25)canbewritten2.2-1華南理工大學(xué)化工學(xué)院,伍欽Theequation(2.2-1)canbedividebyg,gives(2.2-2)ThequantityHiscalledtotalhead,whicheachtermhasthedimensionoflength.Oftentheheaddevelopedbyapumpisexpressedinmetersoffluid.華南理工大學(xué)化工學(xué)院,伍欽Powerrequirement2.2-3BrakepowerisdenotedbyNeasmassflowratemistransportedUsingthetotalmechanical-energy-balanceequation(2.2-1)onapumpandpipingsystem,thetheoreticalmechanicalenergyWaddedtothefluidbythepumpcanbecalculated.華南理工大學(xué)化工學(xué)院,伍欽2.2-5Thepowerdeliveredtothefluidisalsocalculatedfromthemassflowrateandtheheaddevelopedbypump.
IfηisthefractionalefficiencyandNtheshaftworkdeliveredtothepump,Eq.(2.2-5)gives華南理工大學(xué)化工學(xué)院,伍欽Electricmotorefficiency
Sincemostpumpsaredrivenbyelectricmotors,theefficiencyofthemotormustbetakenintoaccounttodeterminethetotalelectricpowertothemotor.華南理工大學(xué)化工學(xué)院,伍欽Hence,thetotalelectricpowerinputequalstheshaftworkdividedbytheelectricmotordriveefficiencyηe:2.2-6華南理工大學(xué)化工學(xué)院,伍欽2.2.2.Suctionliftofpumps(NPSH)Thepowercalculationdependsonthedifferenceinpressurebetweendischargeandsuction.Ifthesuctionpressureisonlyslightlygreaterthanthevaporpressure,someliquidmaybeflashtovaporinsidepump,aprocesscalledcavitation,whichgreatlyreducesthepumpcapacityandcausessevereerosion.華南理工大學(xué)化工學(xué)院,伍欽Ifthesuctionpressureisactuallylessthanthevaporpressure,cavitationwilloccurinthesuctionline,andnoliquidcanbedrawnintothepump.Toavoidcavitation,thepressureatthepumpinletmustexceedthevaporpressurebyacertainvalue.Calledthenetpositivesuction
head(NPSH).華南理工大學(xué)化工學(xué)院,伍欽SuctionliftHg12Toavoidcavitation,thepressureinstation2mustexceedthevaporpressurebyacertainvalueNPSH
2.2-7Fromanenergybalance,theleastheightofthesuctionstation2ofpumpabovetheliquidlevelmaybefoundas華南理工大學(xué)化工學(xué)院,伍欽Therefore,suctionliftisForapumptakingsuctionfromareservoir,likethatshowninfigure,theavailableNPSHiscustomarilycalculatedas2.2-9華南理工大學(xué)化工學(xué)院,伍欽ButthistermisusuallysmallandisaccountedforinthemendedvalueforNPSHfurnishedbypumpsuppliers.thevelocityheadatthepumpinletV2/2couldbesubtractedfromtheresultgivenbyequationtogivemoretheoreticallycorrectvalueoftheavailableNPSH華南理工大學(xué)化工學(xué)院,伍欽
RequiredvalueofNPSHis:Forsmallcentrifugalpump(<100gal/min),2to3mForverylargepumps,valueupto15m.TheNPSHiscalculatedasThesuctionliftiscalculatedby2.2-9華南理工大學(xué)化工學(xué)院,伍欽Forthespecialsituationwheretheliquidispracticallynonvolatile(Pv=0),thefrictionisnegligible(hf=0),andpressureatstationaatmospheric,themaximumpossiblesuctionliftcanbeobtainedbysubtractedtherequiredNPSHfromthebarometrichead.華南理工大學(xué)化工學(xué)院,伍欽Riseintemperatureandfallinpressureinducesvaporization
Anydecreaseinexternalpressureorriseinoperatingtemperaturecaninducevaporizationandthepumpstopspumping.Thus,thepumpalwaysneedstohaveasufficientamountofsuctionheadpresenttopreventthisvaporizationatthelowestpressurepointinthepump.華南理工大學(xué)化工學(xué)院,伍欽NPSHincreasesascapacityincreases
TheNPSHrequiredvarieswithspeedandcapacitywithinanyparticularpump.TheNPSHrequiredincreaseasthecapacityisincreasing.Pumpmanufacturer'scurvesnormallyprovidethisinformation.TheNPSHisindependentofthefluiddensityasareallheadterms.華南理工大學(xué)化工學(xué)院,伍欽華南理工大學(xué)化工學(xué)院,伍欽NPSHasameasuretopreventliquidvaporization
Themanufacturerusuallyteststhepumpwithwateratdifferentcapacities,createdbythrottlingthesuctionside.Whenthefirstsignsofvaporizationinducedcavitationoccur,thesuctionpressureisnoted.Thispressureisconvertedintothehead.Thisheadnumberispublishedonthepumpcurveandisreferredasthe"netpositivesuctionheadrequired(NPSHr)orsometimesinshortastheNPSH.ThustheNetPositiveSuctionHead(NPSH)isthetotalheadatthesuctionflangeofthepumplessthevaporpressureconvertedtofluidcolumnheightoftheliquid.
華南理工大學(xué)化工學(xué)院,伍欽NPSHisafunctionofpumpdesign
NPSHrequiredisafunctionofthepumpdesignandisdeterminedbasedonactualpumptestbythevendor.Astheliquidpassesfromthepumpsuctiontotheeyeoftheimpeller,thevelocityincreasesandthepressuredecreases.Therearealsopressurelosses.TheNPSHrequiredisthepositiveheadabsoluterequiredatthepumpsuctiontoethesepressuredropsinthepumpandmaintainthemajorityoftheliquidaboveitsvaporpressure.華南理工大學(xué)化工學(xué)院,伍欽TheavailableNPSHforagivenpumpshouldbeatleast1mmorethanthatrequiredbythemanufacturer.Note:ItistobenotedthatthenetpositivesuctionheadrequiredNPSHnumbershownonthepumpcurvesisforfreshwaterat20℃andnotforthefluidorcombinationsoffluidsbeingpumped.華南理工大學(xué)化工學(xué)院,伍欽problemIfacentrifugalpumpoperatesonair,then,
liquidfromaninitiallyemptysuctionline。Positive-displacementpumps
airbinding.Beforeacentrifugalpumpstartsup,closethevalveindischargeinotherto()thestart-uppowerrequired華南理工大學(xué)化工學(xué)院,伍欽problemWhenthetemperatureoffluidtobetransportedincreases,themaximumliftofsuctionwill().Ifthevelocityofsuctionpipedecreases,themaximumsuctionliftwill().Iftheflowrateremainsconstantbutthediameterofsuctionpipedecreases,themaximumsuctionliftwill()A)increase;B)decrease;C)keepthesameD)beuncertain華南理工大學(xué)化工學(xué)院,伍欽Whenthesuctionpressureis()tothevaporpressure,thecavitationwilloccur華南理工大學(xué)化工學(xué)院,伍欽problemThedifferencebetweenthetheoreticalandactualcurvesresultsfrom:
;
;
.Whenhigherdevelopedheadisrequired,thebestselectionis
.A)operationinseriesB)multistagecentrifugalpumpC)throttledbyvalve華南理工大學(xué)化工學(xué)院,伍欽problem
()OnepumpcandevelopmoreHthanthattwosamepumpswhichworkinseries.
Themethodsofadjustingvolumeflowrateofcentrifugalpumpare(1);(2);(3);Thecommonestwayinpracticeis().華南理工大學(xué)化工學(xué)院,伍欽
Acentrifugalpumpistobeusedtoextractwaterfromacondenserinwhichthevacuumis640mmofmercury.Attherateddischarge,thenetpositivesuctionheadmustbeatleast3mabovethecavitationvaporpressureof710mmmercuryvacuum.Iflossesinthesuctionpipeaccountedforaheadof1.5m.Whatmustbetheleastheightoftheliquidlevelinthecondenserabovethepumpinlet?Hg華南理工大學(xué)化工學(xué)院,伍欽
problem
Apetroleumfractionispumped2kmfromadistillationplanttostoragetanksthroughamildsteelpipeline,150mmindiameter,attherateof0.04m3/s.whatisthepressur
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