工業(yè)自動(dòng)化-我的控制網(wǎng)絡(luò)

工業(yè)自動(dòng)控制系統(tǒng)課程

--AC800M

控制系統(tǒng)

工程師：裴斐

課程代碼：pf_1_yf工業(yè)系統(tǒng)架構(gòu)－800xA系統(tǒng)架構(gòu)

adInstrumentation&DrivesInformationManagementAssetOptimizationS88ProductionManagementSafetyMotorControl

CentersAdvancedControlAndIndustrySolutionsSystem800xAProcessandLogicControlSystem

OverviewMadewithCertifiedProductsadSystem800xABasePlatformOnecommonplatformforallsoftwareproductsOperations,Engineering,InformationManagementConnectivityareoptionstoproductsOtherAspectSystemsBatchManagementInformationManagementAssetOptimizationCommonOperations,Engineering,&InformationManagementFieldDeviceIntegrationAC800MAdvantHarmonyMelodyOtherOPCSystem

OverviewUsingStandardsWindows2000/XPInternetExplorerVisualBasicActiveXControlsOPC-OLEforProcessControlMicrosoftComponentObjectModel(COM)ProfibusFieldbusFoundationSystem

OverviewWithinSystem800xAthereareanumberofCoreFunctionalAreas.Theseare:OperationsEngineeringControlandI/OProductionManagement

-BatchManagement

-ManufacturingManagementInformationManagementSafetysystemsAssetOptimizationDeviceManagementAspectObjectArchitecture（AspectObjectsTM

）TheAspectObjectarchitecturebuildsontheconceptsofAspectObjectsandAfwServicesTherulesandconventionsdefinedbythearchitectureareimplementedbytheAspectFramework

(Afw)AspectsystemsAspectFramework(Afw)ConnectivitycomponentsAspectsand

Objectsad4800xA系統(tǒng)拓?fù)浣Y(jié)構(gòu)NetworkstructureClient/ServerNetworkControlNetworkFieldbusControllers

AspectServer(s)Fielddevices

WorkplacesConnectivityServer(s)ApplicationServer(s)DomainServer(s)

Single1oo22oo3

Single1oo2Architecture

withAC800Mad6ad5SingleNodeSystemAutomationNetworkFieldbusControllers

Fielddevices

AspectServer

ConnectivityServer

Workplace(Client)Architecture

withAC800MOutsideConnectionClient/ServerNetworkControlNetworkFieldbusPlantNetworkControllers

AspectServer(s)RouterFirewallFielddevices

FirewallInternetWorkplacesConnectivityServer(s)ThinClientsApplicationServer(s)ThinClientsCitrixServer(s)Architecture

withAC800MExample:GraphicdisplayAspectDirectoryGraphicDisplayAspectSystemClient/Server

NetworkClient/Server

principlesControlNetworkConnectivityServer(s)AspectServer(s)ClientOperator

Workplace(s)Real-timedataConfigurationdata以AC800M為核心的控制網(wǎng)絡(luò)市場定位相對于其它公司的產(chǎn)品SIEMENSS7-400系列SchneiderQuantum系列ABControlLogix系列ABBOriginal

“Unpublicized”MigrationStrategy$$$Hartmann&BraunContronicSBaileyInfi90/Net90Fischer&PorterDCISystem6ASEAMASTERTaylorMod300Hartmann&BraunDigimatikAllActiveAlfaLavalSattline199016SystemsFisher&PorterSymphony6ElsagBaileySymphonyAdvantMasterElsagBaileyFreelanceAlfaLavalSattlineHartmann&BraunContronicSAdvantModKentTaylorObsolete20005SystemsFisher&PorterSymphony6ElsagBaileySymphonyIndustrialIT“B”LineHartmann&BraunContronicSAdvantMasterIndustrialIT“A”LineAlfaLavalSattlineAdvantMod20023SystemsFuture1System$$ForcedMigration$$$$ActiveClassicLimitedObsoleteObsoleteIndustrialIT“B”LineIndustrialIT“A”LineObsoleteObsoleteObsoleteObsoleteAutomationMarket

Definitions75%OFALLMANUFACTURINGPLANTSAREAMIXTUREOFBOTHPROCESSANDDISCRETE.BETTERKNOWNAS“HYBRIDMANUFACTURING”

FACTORYAUTOMATIONPROCESSAUTOMATIONHYBRIDMANUFACTURINGMixtureofDCSandPLCDCSPLCAutomotive

ElectronicsElectricalMachineryBuildingFabricatedMetals

Textile

ChemicalPharmaceutFood/BeverCementCranesWater/WasteMarineMetals/MinerPulp&PaperPowerPlantPetroch/RefinOil&GasFunctionalityAnalogBinary/SequentialAdvancedSizepoints10100000100010000100PLCDCSSystemandProductsMarketsSize

TagsPrice

USD010000000100000100000010000100100010000100000DCSSize

I/OPrice

USD010000010001000010010100100010000Size

TagsPrice

USD0100000100010000100100100010000100000HMIControllersSize

TagsPrice

USD0100000100010000100100100010000100000I/OCompactProducts800HardwareFunctional

AreasOptionsCoreSystemOperationsProductionManagementInformationManagementControlandI/OEngineeringAssetOptimizationDeviceManagement800xASafetyApplicationsNewABBIndustrialITSystem800xA的系統(tǒng)結(jié)構(gòu)PlantNetwork/IntranetFirewall

Client/serverNetworkThirdpartyapplicationserverWorkplacesEnterpriseOptimization

SuiteMobile

Operator

ConnectivityServerControlNetwork

RedundantEngineeringWorkplaceApplicationServerAspectServerThirdpartycontrollers,serversetcSerial,OPCorfieldbusFieldBusFieldBusAC800MHIAC800MAC800MAC800MFamilyS900I/OFamilyS800I/OFamilyCompactProductsTTProfibus上的遠(yuǎn)程I/OModuleBus上的本地I/OProfibus上的傳動(dòng)器ModuleBus上的傳動(dòng)器ProcessPanel過程面板AC800M智能開關(guān)裝置本地I/O上的傳動(dòng)本地I/OControlBuilderProcessPortalPLCConnect任何符合OPC的客戶端第三方I/O及PLC/Device以太網(wǎng)ControlNetwork3:rdpartyPLC/DeviceSerialConnectionModbus,Siemens3964R,COMLI,ModemProfibus遠(yuǎn)程I/O,傳動(dòng)器,儀器,

第三方I/O及PLC/DCSPM8568MB24MHzPM8518MB24MHzRedundantPM861PM86116MB48MHzPM8608MB48MHz32MB96MHzRedundantPM864PM864AC800M家族通過CPU的速度、內(nèi)存、及性能進(jìn)行選擇CompactFlashmemoryforstorageofapplicationanddata性能強(qiáng)大的可編程控制器集成大容量的內(nèi)存，提升CPU的性能和負(fù)載，避免由于程序量大而不能下載的尷尬，節(jié)約用戶成本。ABBAC800MCPUsPM851PM856PM860PM861APM864APM865RAM8M8M8M16M32M32MWORKRAM2.836M2.837M2.838M8.616M24.961M24.962MSIEMENSS7-400CPUsCPU412-2CPU414-2CPU414-3CPU416-2CPU416-3CPU417-4DATARAM128K256K700K1.4M2.8M10MLOADRAM256KWORKRAM128K256K700K1.4M2.8M10MAC800M硬件AC800M硬件通訊接口模件CPU模件以太網(wǎng)口串行口l光纖Modulebus連接I/O和、或傳動(dòng)設(shè)備工具口24V供電狀態(tài)指示燈Uptoatotalof26portsCPU通訊–以太網(wǎng),TCP/IP控制網(wǎng)絡(luò)(Ethernet,TCP/IPandMMS)Serial,PPPandMMSSerial,PPPandMMS冗余以太網(wǎng)每個(gè)控制器有IP地址MMS(ManufacturingMessageSpecification)isaISO9506standardprotocol串行通訊控制網(wǎng)絡(luò)(Ethernet,TCP/IPandMMS)COMLIMasterCOMLISlaveMODBUSMasterSiemens3964RMasterCreateyourownserialprotocolAC800M控制器有最多25個(gè)串行通訊口最多12通訊接口－任意混裝CI851ProfibusDPCI852FoundationFieldbusH1CI853SerialInterfaceCI854ProfibusDPV1CI855MB300CI856S100(I/OInterface)CI857INSUM(MotorControlCenter)Upto12ModulesCI858DrivebusinterfaceCI860FoundationFieldbusHSECI862TRIOI/OMax12S800modulesperI/OCluster<1000mUpto48ControllersonControlNetworkMax12CommunicationmodulesonCEXbusFlexibleandscalableinsizeandperformanceControlNetwork

(EthernetTCP/IP,10Mbps)Max12S800modulesonElectricalModulebusMax24S800modulesperremoteI/OstationRemoteS800I/OviaPROFIBUSDP/V1Max7S800I/OClustersOptical

ModuleBusI/OClusterNote:SeeAC800MControllerHardwareUserManualfordetailsaboutsupportedcombinationsAC800M-I/O接口本地I/O通過Profibus遠(yuǎn)程IOS900S800S800S200第3方I/Os本地I/OonModulebus12Modulespercluster–8Clusters=96Modules12345678TB820TB840（冗余）Electrical光纖最多7簇，簇間距離15m（塑料）最大200m（HCS石英硅光纖）最大7x200m=1400m第1塊模件至最后一塊模件OpticalmediaconverterTB825cont.S800I/ONewsPM8xxTB825I/OI/OTB820TB825TB825I/OI/OTB820TB825I/OI/OTB820System(ring)Field(~1000m)SystemSOE時(shí)間標(biāo)簽I/OsControllersHMI~1secaccuracy~5-10msaccuracy~1msaccuracyDCSHMI/

PLC解決方案類型ModulesDI830DI831DI885遠(yuǎn)程IOonPROFIBUSDPorDPV1Upto5PROFIBUSsegmentsUpto32stationspersegmentUpto24modulesperstationsUpto384DI/DOand192AI/AOperstationCI851(DP)CI854for冗余電纜(DPV1)CI830,CI801CI840for冗余子站(DPV1)S800I/O的設(shè)計(jì)標(biāo)準(zhǔn)現(xiàn)場總線通訊接口(FCI)PROFIBUS,支持冗余提供維修維護(hù)接口電源供電監(jiān)控功能可分配給I/O模塊供電I/O模塊全范圍的信號類型包括AI,AO,DI,DO,Temp,Pulse,Freq,HART,ISinterface,SOE帶電插拔功能冗余功能高完整性功能終端單元兩線的緊湊型設(shè)計(jì)三線的擴(kuò)展型設(shè)計(jì),同時(shí)含保險(xiǎn)通過機(jī)械鎖定鍵與I/O模塊鎖定I/O及終端單元類型I/O模塊和終端單元可根據(jù)需要靈活地混合安裝如果不需要帶電插拔功能，可以選用集成設(shè)計(jì)的S800L模塊不同模塊可靈活的進(jìn)行混合安裝，滿足用戶所需模塊類型包括IS（本安）模件空MTU可以裝在

S800I/O站上可以用于今后插入模件擴(kuò)展。Modulbus可使用擴(kuò)展電纜進(jìn)行擴(kuò)展可進(jìn)行水平和垂直混合安裝I/O站（Cluster）之間通過光纖進(jìn)行擴(kuò)展輕松自如組建I/O站模擬輸入S800I/O

模件模擬輸出S800I/O

模件數(shù)字輸入S800I/O

模件數(shù)字輸出與計(jì)數(shù)器S800I/O

模件冗余S800I/OCI840

PROFIBUS

DPV1upto12Mbit/s,D-sub9connection24VDC,ExtendeddiagnosisAI845

8ch

AnalogInputwithHART

0(4)-20mA,0(1)-5V,Isolation:1groupof8,Extendeddiagnosis

AO845

8ch

AnalogOutputwithHART

4-20mA,Isolation:1groupof8,ExtendeddiagnosisDI840

16ch

BinaryInput,currentsinking

24VDC,Isolation:1groupof16,Extendeddiagnosis,SOE

DO840

16ch

BinaryOutput,currentsourcing

24VDC,0.5A,Isolation:1groupof16,Extendeddiagnosis

DP8408chPulse/Freqinputs,Alsousefulfornon-redundantapplicationsAI8438chTCInputsS800I/O

模件S800L模件S800I/O

模件功能強(qiáng)大的CBM獨(dú)立于控制硬件的編程－機(jī)動(dòng)靈活一個(gè)ControlBuilder軟件支持所有硬件你無需預(yù)先選擇硬件平臺(tái)直至系統(tǒng)性能的最終確定您可根據(jù)需要靈活地選擇相應(yīng)硬件配置性能預(yù)算通訊可靠性..根據(jù)需要自由選擇編程語言標(biāo)準(zhǔn)IEC61131-3

編程語言容易掌握不同語言都有其自身的特點(diǎn)根據(jù)應(yīng)用選擇最恰當(dāng)?shù)恼Z言選擇編程語言標(biāo)準(zhǔn)的容易使用的

IEC61131-3支持所有5種語言指令列表(IL)梯形圖(LD)功能塊圖(FBD)結(jié)構(gòu)化文本(ST)順控功能圖(SFC)功能強(qiáng)大的控制模塊(CONTROLMODULES)A:LDIX1(*PUSHBUTTON*)ANDNMX5(*NOTINHIBITED*)STQX2(*FANON*)C2CALCIN1IN2OUTPUMPAUTOMAN_ONACTC1CALCIN1IN2OUTPUMPAUTOMAN_ONACT>=1DIVDOVVARCONSTANTX:REAL:=53.8;Z:REAL;END_VARVARaFB,bFB:FB_type;END_VAR(*Body*)bFB(A:=1,B:=5.3);Z:=X-INT_TO_REAL(bFB.OUT1);IFZ>57.0THENaFB(A:=0,B:=3.9);ELSEaFB(A:=1,B:=7.5);END_IFSTARTSTEPT1T2ACTIOND1ACTIOND2STEPASTEPB使用61131-3的好處–選擇你的方言利用公司中已有的知識使用最適合你的應(yīng)用的語言在同一項(xiàng)目中混合使用多種語言可以語言混用一種優(yōu)化的軟件應(yīng)用通常是采用5種語言中的超過一種寫成的在所有語言中都使用功能塊類型利用ControlModules的好處–組態(tài)調(diào)試更輕松

一種強(qiáng)有力的控制方案多次調(diào)用封裝概念A(yù)BB為提高生產(chǎn)力而提供的專利產(chǎn)品使你專注于控制過程和對象而不僅僅是編制程序特點(diǎn)為性能優(yōu)化自動(dòng)進(jìn)行代碼分撿圖形化的界面并相互連接為降低內(nèi)存消耗通過靜態(tài)參數(shù)連接ControlModule包括程序代碼可視圖形表示交換窗口

數(shù)據(jù)采集和通訊軟控制器軟控制器－在PC上運(yùn)行的高性能低成本控制器用于程序的仿真及測試用于仿真調(diào)試強(qiáng)大的離線模擬功能在沒有硬件的情況下你可測試你的控制邏輯的-省時(shí)省錢控制邏輯的編寫不依賴于控制硬件的存在可在控制硬件到位前開始工程在任何地點(diǎn)進(jìn)行項(xiàng)目工程在公司在家中旅途中..離線模擬支持無硬件組態(tài)，可以先根據(jù)流程、邏輯進(jìn)行編程、調(diào)試，后期靈活的與硬件連接。大大提高組態(tài)效率支持熱啟動(dòng)保持、冷啟動(dòng)保持等數(shù)據(jù)類型，避免下載程序引起的系統(tǒng)停機(jī)和參數(shù)丟失RealIO、BoolIO數(shù)據(jù)類型能夠獲得更多的通道信息，便于故障的快速診斷性能強(qiáng)大的可編程控制器性能強(qiáng)大的可編程控制器整個(gè)系統(tǒng)最多可允許運(yùn)行256個(gè)應(yīng)用（application）每個(gè)應(yīng)用（application）最多運(yùn)行64個(gè)程序（program)每個(gè)程序（program）都可以分別定制運(yùn)行周期，最多可定制32個(gè)運(yùn)行周期，最小周期1ms。查詢方式：索引搜索收藏夾可為自定義的功能塊創(chuàng)建幫助說明上下文敏銳的在線幫助僅需按F1鍵打開上下文相關(guān)幫助手冊解答ControlBuilder功能IEC61131-3相關(guān)說明硬件模件說明無需用戶手冊打印所有文檔信息均可在線查看F1通過OPC連接HMIAC800MConnectivityServerAC800M......用戶自己編寫的程序幾乎所有SCADA軟件ABBAspectServerConnectivityServer通過OPC連接人機(jī)界面(HMI)通過OPC連接人機(jī)界面(HMI)AC800M帶有OPCServer可以連接OPCServer到任何

OPC兼容HMI支持?jǐn)?shù)據(jù)訪問(DataAccess)報(bào)警和事件(AlarmandEvent)任何OPC兼容HMI通過OPC連接人機(jī)界面(HMI)通過OPCServer，人機(jī)界面可直接導(dǎo)入AC800M組態(tài)中的變量MotorFunctionBlockPlant

Explorer通過OPC連接人機(jī)界面(HMI)作為ABBSystem800xA人機(jī)界面和控制器的主要通訊方式，設(shè)計(jì)性能強(qiáng)大，穩(wěn)定性高采用標(biāo)準(zhǔn)的OPC通訊接口，兼容任何可以支持OPC協(xié)議的第三方軟件采用標(biāo)準(zhǔn)以太網(wǎng)作為通訊介質(zhì)，可輕松接入廠級管理網(wǎng)，方便維護(hù)，節(jié)約成本支持在線加入、離開并更改設(shè)置，避免因系統(tǒng)停機(jī)而造成用戶的損失OPC服務(wù)器支持冗余功能，可配置主服務(wù)器和備用服務(wù)器通訊負(fù)載均分，并允許全部負(fù)載切換到一個(gè)服務(wù)器上支持診斷/事故追憶功能，可提前避免通訊故障發(fā)生，發(fā)生通訊故障時(shí)，能夠幫助快速的恢復(fù)直接把HMI和控制器中的變量連接起來，為人機(jī)界面提供實(shí)時(shí)的數(shù)據(jù)和信息全級別冗余冗余方案SpareBasePlatesRCULinkSpareBasePlates110/220V24V冗余CPUs冗余I/Os冗余控制網(wǎng)絡(luò)冗余Profibus線路冗余供電冗余Modulebus從站冗余Profibius從站AC800MCPU冗余冗余組態(tài)簡單、方便高效的工程組態(tài)對工程師開放CPU之間沒有額外的同步，大大節(jié)約寶貴時(shí)間配置簡單，以更少的組態(tài)時(shí)間，獲得更高的性能通過幾次點(diǎn)擊即可完成冗余組態(tài)單擊完成CPU冗余配置單擊完成控制網(wǎng)絡(luò)冗余配置單擊完成從站冗余配置單擊完成I/O冗余配置對HMI開放對于HMI而言，冗余的CPU只需作為單CPU處理減少調(diào)試時(shí)間冗余功能均通過出廠調(diào)試Letsyoufocusontheprocess!AC800MCPU冗余硬件故障發(fā)生自動(dòng)切換系統(tǒng)操作不會(huì)中斷數(shù)據(jù)無丟失切換期間I/O無重復(fù)輸出.切換時(shí)間少于10ms通訊模塊能連接到冗余的任一CPU上可用性PROFIBUS-DP/V1

冗余連接線（可選項(xiàng)）冗余連接電纜

TK851CEXBus

延長電纜TK850#2雙PROFIBUS

or

FFHSE主站冗余的通訊主站和CEX總線可用性CEXBussplittercableCEX總線連接模塊,BC810雙CEX總線CEX總線分別在兩個(gè)獨(dú)立的節(jié)點(diǎn)

通過冗余的通訊接口改善了系統(tǒng)的性能雙通訊主站分別安裝在獨(dú)立的CEX總線節(jié)點(diǎn).支持模塊：

CI854A,PROFIBUSDP/V1

CI860,FFHSE#1PROFIBUS-DP/V1orFF-HSE

主站冗余

(可選連接線冗余只應(yīng)用于PROFIBUS)ApplicationHardwareApplicationHardware總費(fèi)用傳統(tǒng)冗余解決方案AC800M冗余方案節(jié)省費(fèi)用!TestTest高性價(jià)比的冗余方案系統(tǒng)選型CPU選型PM856PM860PM861PM861PM864冗余CPU8MB24MHz8MB48MHz16MB48MHzPM86432MB96MHzPM8518MB24MHz適用于小型系統(tǒng)，Modulbus最大支持24塊I/O模塊（12個(gè)傳動(dòng)單元），CEX總線只能擴(kuò)展一個(gè)通訊模塊；只有一個(gè)標(biāo)準(zhǔn)以太網(wǎng)口有效適用于大、中、小型系統(tǒng)，Modulbus最大支持96塊I/O模塊（84個(gè)傳動(dòng)單元），CEX總線擴(kuò)展12個(gè)通訊模塊通過內(nèi)存、頻率來進(jìn)行選擇適用于中、大型且對安全性要求較高的系統(tǒng)，系統(tǒng)架構(gòu)-小型系統(tǒng)（參考）工程師站/操作員站CompactControlBuilderMOPCServerforAC800M第三方上位軟件ControlnetworkAC800M本地I/O本地I/O傳動(dòng)單元光纖Modulebus系統(tǒng)架構(gòu)-中型系統(tǒng)（參考）工程師站/操作員站CompactControlBuilderMOPCServerforAC800M第三方上位軟件Controlnetwork操作員站OPCServerforAC800M第三方上位軟件NDBU……光纖ModulebusDrivebusProfibus系統(tǒng)架構(gòu)-大型系統(tǒng)（System800xA）PlantNetwork/IntranetFirewall

Client/serverNetworkThirdpartyapplicationserverWorkplacesEnterpriseOptimization

SuiteMobile

Operator

ConnectivityServerControlNetwork

RedundantEngineeringWorkplaceApplicationServerAspectServerThirdpartycontrollers,serversetcSerial,OPCorfieldbusFieldBusFieldBusAC800MHIAC800MAC800M強(qiáng)大的傳動(dòng)支持

配合ABB傳動(dòng)的最佳選擇

PM8xxDrivesintegration:網(wǎng)絡(luò)類型: 光纖Modulebus,PROFIBUSDPorDriveBus

網(wǎng)絡(luò)用途: 用于AC800M和