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鋰離子電池英文資料鋰離子電池技術(shù)英文詞句assemblylineprocess(5/15)流水線工藝filmloading-vacuumon-filmfolding-slidingjigbackward-topcutting-slidingjigforwardvacuumoff-filmunloading放上包裝膜一抽真空一包裝膜折疊-分切夾心的后端-剪掉頂部-分切夾心的前段-釋放真空-拿下包裝膜station崗位twostation兩個(gè)崗位folding折疊guidetype指導(dǎo)方式topcutting頂部剪切knife刀片assemblylineprocess(6/15)流水線工藝j/rloading-vacuumon-j/rjigbackward-bottomformerup-upperformerdown-放極組-抽真空-極組夾具放在后端-模板末端在上面-頂端在下面-heatingforming-formerup,down-j/rjigforward-vacuumoff-j/runloading加熱模板-模板上下翻轉(zhuǎn)-極組夾具朝前-釋放真空-取下極組stationtwostation崗位兩個(gè)崗位heatingformingpressingtime,presettimer加熱模板施壓時(shí)間施壓次數(shù)temperaturethermocouple溫度熱電耦time:mmin,2~max.3sec時(shí)間:pressforce:40~50kg壓力temperature:150°C溫度assemblylineprocess(7/15)流水線工藝filmloading-fimclamp-slidingjigbackward-edgepushingtabclamp-tabunclamp-放上包裝膜-包裝夾具-分切極組末端-整邊-放極耳夾具-卸下極耳夾具slidingjigforward-cellunloading分切極耳前端stationtwostationheatsealingtop熱封sealingthicknesscontrol(micrometer)熱封厚度控制(毫米)sealingcontrolpressingtime,presettimer熱封控制施壓時(shí)間施壓次數(shù)precisionregulator精度校準(zhǔn)temperature,thermocouple溫度熱電耦time:min.2~max.3sec時(shí)間pressforce:250kg壓力temperature:180~250°C溫度assemblylineprocess(9/15)流水線工藝cellloading-vacuumon-slidingjigbackward-sidecuttingfeeding-tabcutting-放上電芯-抽真空-滑動(dòng)夾心后端-裁邊-流入下工序-剪極耳slidingjigforward-cacuumoff-cellunloaing滑動(dòng)夾心前端-釋放真空-取下電芯stationtwostationsidecuttingknifesidecuttingforce100kgtabcuttingknifetabcuttingforce100kgassemblylineprocess(10/15)流水線工藝cellloading-slidingjigbackward-vacuumpaddown-openneedledown-e/lfilling(e/l-needleup-needleup-vacuumpadup-slidingjigforward-cellunloadingstationtwostatione/lsupply3kutersub-tankonequipmentmeteringpumphi-barpump,hbd-2bc-17accuracy;under3.0;±0.1gocer3.0;±3.5gassemblylineprocess(11/15)流水線工藝cellloading-slidingjigbackward-jigbackward-jigup-vacuum(vacuumchamber)-放上電芯-滑動(dòng)夾心后端-夾心向后-再向上-抽真空-sealingblockforward-sealing熱封前端-密封--sealingblockbackward-jigdown-sildingjigforward-cellloading-formation熱封后端-夾心翻轉(zhuǎn)向下-滑動(dòng)夾心前端-取下電芯-成型stationtwostationvacuumsource740mmhgmax.vacuumpumpsealingcontrolpressingtimepresettiomerpressingforce,precisionregulatortemperature,thermocouple熱電偶time:min.3~max4secpressforce:250kgtemperatrure:180~250°Cassemblylineprocess(12/15)流水線工藝cellloading-conveyordrive-numbering-numbering-headdown-vacuumon-放上電芯-啟動(dòng)傳送帶-編號(hào)碼-編號(hào)碼-電芯朝下-抽真空headup-headforwward-headdown-vacuumpurge-headup-cellunloading電芯朝上-電芯朝前-電芯朝下-真空凈化-電芯朝上-取下電芯speedcontrollermotor25Wnumberinginkjetprintercellunloadingmagacineassemblylineprocess(13/15)流水線工藝piercing-cellloading-slidingjigbackward-jigup-vacuum°assing-穿透??-放電芯-滑動(dòng)夾心后端-夾心向上-抽真空&脫氣sealingblockforward-sealing-sealingblockbackward-jigdown-slidingjigforward-cellloading熱封前端-熱封-熱封后端-滑動(dòng)夾心前端-取電芯stationtwostationpiercing§6holevacuumsource750mmhgmax.vacuumpumpsealingcomtrolpressingtime,presettimerpressingforce,preisionregulator調(diào)整壓力temperature,thermocouple(溫度熱電偶)time:min.3~max.4sec時(shí)間pressforce:250kg(壓力)temperature:180~250C(溫度)assemblylineprocess(14/15)流水線工藝cellloading-vacuumon-slidingjigbackward-cutterdowncutting-cutterup-放電芯-抽真空-滑動(dòng)夾心后端-切割刀具向下-切割-切割刀具向上slidingjigforward-vacuumoff-cellloading滑動(dòng)夾心前端-釋放真空-取下電芯電池封口--cutting(切斷)knife(刀)assemblylineprocess(15/15)流水線工藝cellloading-istfolding-2ndfolding-heatpressing-3ndfolding-4thfolding(sicing)放電芯-第一次折疊-第二次折疊-熱壓-第三次折疊-第四次折疊cellunloading取下電芯manual-loading-2stfoliding-heatpressing-3ndfolding-4thfolding手工-放上-第二次折疊-熱壓-第三次折疊-第四次折疊celltransferlineartransferfoldingactuatorpneumaticactuatorheatpressingpressingtime,presettimerpressingforceprecisionregulatortemperature,thermocoupletime:min.2~max.3secpressforce:40kgtemperatrure:80~100°Cassemblylineprocess(1/6)流水線工藝jellyrollsupply-jellyrollloading-cellalignment-tabstraightening-提供極組-放上極組-電芯排列好-將極耳伸直sealantsealing(sealantfilmsupply)-sealantsealing(sealantfilmsupply)-finalsealing-密封膠密封(密封膜供給)-密封膠密封(密封膜供給)-最終的密封sealantfilmcheck-tabforming-jellyrollunloading(ngunloading)檢驗(yàn)密封膜-極耳成型-取下極組assemblylineprocess(2/6)流水線工藝al-foilsupply-preheating(contact)-pouchforming---pouchpunchout-一供應(yīng)箔(鋁塑膜) -預(yù)熱(連接)-成型成袋狀-袋狀膜沖壓打孑Lpouchloading(pouchpinholecheck)-pouchloading-istfolding-lstfolding-2ndfolding-放上袋狀膜(檢驗(yàn)針孔)-放上袋狀膜-第一次折疊-第二次折疊topcutting(ngunloading)-jellyrollinsertion(jellyrollalignment-jellyrollloading)—剪掉頂部一插入極組(調(diào)整極組-放上極組)3ndfolding-preheatsealing-packageunloading第三次折疊-預(yù)熱密封一取下包好的電芯assemblylineprocess(3/6)流水線工藝cellloading-lsttopsealing--2ndtopsealing-topcoolingsidesealing-sidecooling-放上電芯-第一次頂部密封-第二次頂部密封-頂部冷卻一封邊一兩邊冷卻sidecutting-shortcheck-cellunloading-ngunloading裁邊-測(cè)短路一取下電芯一ng是什么啊packageloading-preweighing-packageopening-e/lfilling(e/ldispensinge/lsupplytank)放上包裝好的電芯一預(yù)稱重一打開電芯---注液(分配電解液電解液供給罐)--lstvacuum-2ndvacuum--lstsealing-2ndsealing-plst-weighing-packageunloading-第一次抽真空---第二次真空---第一次密封---第二次密封------稱重---取下電芯packageloading-packageaging--formation放上電芯---電芯老化-----化成cellloader-cell-loading-piercing-vacuum°assingheatsealing-2ndsealing-裝電芯設(shè)備-電芯-裝上電芯一穿透(??)-抽真空&脫氣熱封一第二次密封sidetrimming-cellunloading修邊---取下電芯cellloading-lstfolding-2ndfolding-3rdfolding-4thfolding-5thfolding(sizing)-放電芯—第一次折疊—第二次折疊—第三次折疊—第四次折疊---第五次折疊(量尺寸)5thfolding(sizing)-tabcutting-height&visioncheck-finalweighging-finalweighting-第五次折疊(量尺寸)—男極耳—檢驗(yàn)局度&視覺—最后稱重ngrejection-cellunloading-cellunloading-cellpalleticing挑選,排除---取下電芯---(用托盤)搬運(yùn)電芯assemblylinespecification-products流水線特殊產(chǎn)品cantype(殼體類型)aluminumcan(A3003)鋁殼(材質(zhì)A3003)conventionalprismatictype,notovaltype傳統(tǒng)的方型,不是橢圓型modelofcell電池型號(hào)basicdesignmodel:xx-yy—zz基本設(shè)計(jì)型號(hào):XX-YY-ZZrange范圍w:30~34mmt:4.0~10mmh:40~67mm寬:厚:高:cathodetab正極耳AL,t0.08~0.12mm,w3/4mm鋁帶,厚度0.08~0.12mm寬度3/4mmweldingtotopcapwithultrasonicwelder用超聲波焊接機(jī)超焊在極片頭部anodetab負(fù)極耳ni,t0.08~0.12mm,w3/4mm鐐帶,厚度0.08~0.12mm寬度3/4mmweldingtotopcapwithresistancespotwelder用阻抗點(diǎn)焊機(jī)焊在極片頭部canseamwelding殼蓋的縫隙焊接sidewelding側(cè)面焊接topinsulator頂部絕緣片injectionmolded注液模具bottomtapewrapping底部貼膠紙pp-tape,sameasj/rwrappingtape,roll,w:28~32mmt:0.05~0.10mmo.d:200mmcoreid:3inchesforxx30zzwidth28mm,forxx34zzwidth32mmfillportwelding補(bǔ)焊砂眼ALBall(Al050,§1.37±0.03mm),laserseamwelding激光焊接e/lfillingaccuracy精確注液量under3.0g;±0.1gover3.0g±3.5gr/lfillingvolume:1~7g注液量范圍1~7gmodelchangeexchangetool,jig,carrier&tray搬運(yùn)工具,夾具,搬運(yùn)盒&托盤option:onlycarrier&tray(others:sutomaticallyadiusted其它:適當(dāng)調(diào)整)tray托盤jr極組(256pcs),can殼(300pcs),cap蓋帽(100pcs),(rivet)alltraysareprepareduserassemblylinespecification-equipment流水線特殊設(shè)備linetacttime流水線標(biāo)準(zhǔn)工時(shí)2.0(30ppm)Drivemechanism發(fā)動(dòng)裝置cam,acservodrive&airactuatorelectricalpower電源286kva,3p-380v±10%,50hz±1hzpneumaticsource氣源13300l/min,0.6mpa(includeweldingjigcooling包括焊接模具;令卻)nitrogengas氮?dú)?85l/min,0.6mpa(forlaserweldingshieldgas激光焊接防護(hù)氣)lasercoolingwater激光焊冷卻水320l/min,below25°Cfumecollector煙、氣收集罐400cfm,explosion-prooftypeforal-fume,outdoortypefumesuctionmainpiping抽氣主管道系統(tǒng)4inchexhaustpiping排氣管道系統(tǒng)5inchdryairpiping干燥氣管道系統(tǒng)5inchdrychamber(total)干燥室20.78m3totalweight總重量14.8ton(approx大概),(notincludelaserwelder不包括激光焊接機(jī))floorload場(chǎng)地負(fù)荷1500kg/m2dryroomheight干燥室高度2500mm(min)canseamwelding殼蓋的縫隙焊接sidewelding側(cè)面焊^weldingspeed焊接速率10~15mm/sec.(approx)cartesianrobotstageelectrolytefillingprocess注電解液工序40station-80jigindexunit,vacuum真空&pressurize加壓elctrolytefillingrange注液范圍dependoninternaldeadspaceofcelldesign根據(jù)電池設(shè)計(jì)內(nèi)部的絕對(duì)空間hbd-2bcseriesofhibarpum,japanhibarleakcheck測(cè)漏differentialpressurechecksystem,100pamax.不同壓力測(cè)試系統(tǒng),最大為100paaccuracy:+/-0.5%精確度needtestactualwork需要通過實(shí)際操作測(cè)量assemblypartsname&compositionball-topcapassembly蓋板流水線(t/c)--topinsulator頂部絕緣片(t/l)-cathode正極耳(al-tab鋁帶)-anode負(fù)極耳(ni-tab鐐帶)-bottomtape底部膠紙(b/t)-jellyroll極芯(j/r)-aluminumcan鋁殼assemblyprocessbasicspecification裝配過程概述prismaticlibassemblyprocessbottomtape底部膠紙-jellyrollinsertion極芯入殼-topinsulator頂部絕緣片-tabforming極耳修整-top-capwelding頂部極耳焊接-topcapfolding極耳折疊-topcapsetting卡極耳-seamwelding焊縫焊接-leakcheck測(cè)漏-electrolytefilling注液-ballinsertion壓鋼珠-fillportwelding補(bǔ)焊砂眼()assemblylineprocess(1/8)cansupply供應(yīng)殼nondustpapertray無塵的紙盤cantraysize裝殼的盤子尺寸270*212*22/32htraycapacity盤子容量423048-450can/tray343450-496can/tray(suppiledbyuser)stackvolume堆疊范圍48/50h:8tray65/67h:6traycansupply供應(yīng)殼體-canloading放上殼體-cancheck檢驗(yàn)殼體-jellyrollloading放上極芯(ngreject-bottomtapecheck檢驗(yàn)底部膠紙-bottomtapewrapping貼底部膠紙-jellyrollsupply供應(yīng)極芯-fromwinder從卷繞機(jī))-]。^rollcentering極芯放在正中央-jellyrollinsertion插入極芯-insertionheightcheck檢驗(yàn)極芯入殼高度-ngrejectj/rsupply極芯供應(yīng)trayfromwinder來自卷繞機(jī)的盤子j/rtraysize放極芯盤子的尺寸540*540*50hj/rcapacity容納極芯的數(shù)量48/50h:40*8=320/tray65/67h:40*6=240/traysuppliedbyuserstackvolume堆疊范圍8traytrayhandling盤子搬運(yùn)usingmanualcart用手推車bottomtape底部膠紙pptape,rollcoresize標(biāo)準(zhǔn)尺寸3inchpapercoreb/tcolor底部膠紙顏色blueorgreen蘭色或綠色b/tcheck檢驗(yàn)底部膠紙colorsensor顏色傳感器assemblylineprocess(2/8)tabstraightening拉直極耳一tabpositioncheck檢查極耳位置—topinsulatorinsertion插入絕緣片(t/Iescapement鑷子??一topinsulatorsupply供應(yīng)絕緣片)一T/Ipresencecheck檢查絕緣片—tabforming極耳修整—j/rfinalinsertion極芯入殼一t/cwelding蓋板焊接(nitab鐐帶)一(t/cdirectioncheck檢查蓋板方向一topcapsupply蓋板供應(yīng))—altabwelding鋁帶超焊一cap/tabweldingcheck檢驗(yàn)焊接是否牢固一tabfolding極耳折疊一t/csetting&check固定、檢驗(yàn)蓋板一ngrejecttopcapsupply蓋板供應(yīng)trayfromcapass’ym/ccaptraysize裝蓋板盤子的尺寸340*240*18hcapcapacity能裝蓋板的數(shù)量18*6=108cap/traystackvolume堆疊范圍24tray(2592cap)j/rfinalinsertion極芯入殼includej/rinsertionheightcheck包括檢驗(yàn)極芯入殼局度ni-tabwelding焊接鐐帶resistancespotwelding,2points阻抗點(diǎn)焊機(jī),2點(diǎn)includeweldingcurrentmonitor包括焊接電流監(jiān)控器al-tabwelding鋁帶超焊ultrasonicwelding超聲波焊接40khx/800w/bransonbrandtopinsulator頂部絕緣片pullcheck拉力測(cè)試capheightcheck蓋板高度檢驗(yàn)t/csettingcheck檢驗(yàn)蓋板牢固性settingheightcheck檢驗(yàn)固定的高度assemblylineprocess(3/8)heightcheck#1高度檢驗(yàn)1#一prespotwelding預(yù)點(diǎn)焊一heightcheck#2高度檢驗(yàn)2#—ngreject排除不合格品??一seamwelding#1焊縫焊接1#一seamwelding#2焊縫焊接2#—seamwelding#3焊縫焊接3#—seamwelding#4焊縫焊接4#(jigcooling模具;令卻)一shortcheck測(cè)短路一ngreject排除不合格品prespotwelding預(yù)點(diǎn)焊laserspotwelder激光點(diǎn)焊機(jī),3-points50w/2-fiber,1system(suppliedbyuser)heightcheck#1高度檢驗(yàn)1#checkthetopcapsettingheight檢查蓋板固定的高度heightcheck#2高度檢驗(yàn)2#checkthetopcapweldedheight檢查蓋板焊接高度seamwelding縫隙焊接laserwelder激光焊接^10~15mm/sec,700w/2-fiber,4systemsrequirespeeddownfor34xxyy對(duì)于34xxyy需減速models(preventagainstoverheat預(yù)防過熱)suppliedbyuserjigcooling模具冷卻vortextube,usingcompressedair熱交換管道,采用壓縮氣體airpressure0.65mpa(minimum)氣Sshieldgassupply保護(hù)氣供應(yīng)nitrogengas,0.65mpa18/min氮?dú)鈝ithdigitalflowmeter數(shù)顯流動(dòng)儀表fumecollector煙氣收集罐400cfm,1.5kw,amanl/japanexplosionproof,outdoortype戶夕卜氣體排放裝置shortcheck測(cè)短路lcrmeterassemblylineprocess(4/8)vacuumout釋放真空一equilibrium平衡狀態(tài)一leakdetection測(cè)漏一vent排除氣體一ngreject排除不合格品leakcheckprocedure測(cè)漏程序atmosphere氣體一vacuum抽真空一equilibrium平衡狀態(tài)一detection測(cè)漏一leakedcell漏氣電芯一normalcell正常電芯leakcheck測(cè)漏differentialpressure,100pamax..不同壓力測(cè)試系統(tǒng),最大為100pavacuumout-100kpamax釋放真空leakdetectiontime8.0sec.max.測(cè)漏時(shí)間usingmastercell采用好的電芯accuracy:+-0.5%精確度cellhandling搬運(yùn)電芯8cells,simultaneouslycheck8只電芯,同時(shí)檢查assemblylineprocess(5/8)preweighing預(yù)稱重一cellloading放上電芯一e/ldispensing電解液分配一vacuum/vent抽真空/排氣-vacuum抽真空一pressurize加壓一vent排氣一cellunloading取下電芯一postweighting快速稱重一ngrejectelectrolytesupply供應(yīng)電解液drum桶,200literusingnitrogengas使用氮?dú)?0.02~0.04mpasub-tankinequipment裝置內(nèi)的儲(chǔ)槽,3litermeteringpump抽吸儀表hibarpump,japanhibarhbd-2bcseries*2vacuum抽真空-700mmhg,(max.-740mmhg)suctioncapacity抽吸泵容量310/min.r5c0040e*02,busch/germany德國??Pressurize加壓nitrogengas氮?dú)?0.15~0.2mpaWeighing稱重load-cell,6digits,nmb/japan日本Display顯示;000.00gnozzlecleaning清洗噴嘴nitrogengasblowout用氮?dú)獯?.15~0.2mpaforblowouttheremainede/l把剩余的電解液吹出來processtime工序工時(shí)128sec(max)fillingaccuracy注液精確度under3.0g;±0.1g小于3.0g,士0.1gover3.0g;±3.5%大于3.0g;±3.5%assemblylineprocess(8/8),alballtypecleaningpapersupply供應(yīng)紙巾-capfacecleaning清潔蓋帽表面-cleaningpapersupply供應(yīng)紙巾-capfacewetcleaning蓋帽表面除濕-solventdispenser溶劑給料器-fillportcleaning清潔注液孔-cleaningpapersupply供應(yīng)紙巾-ballinsertion鋼珠插入-ballsupply鋼珠供應(yīng)-ballpress壓鋼珠-ballheightcheck檢驗(yàn)壓鋼珠的局度--ballseamwelding鋼珠縫隙焊接-weldingcheck焊接檢驗(yàn)-uvgluedispensingUV膠水給料-ngreject-uvcuring紫外光固化-cellunloading取下電芯cleaningpaper清潔紙巾non-dustpaper,roll,width14mm無塵紙巾,卷,14mm寬3inchpapercoreballsupply鋼珠供應(yīng)bowlfeeder鋼珠進(jìn)料器requiestestingbytheactualsample目前測(cè)試樣版ballpressforc。壓力35~40kgfseamwelding定位焊接方法laserseamwelder,6.5mm/sec激光焊接工作350w/-fiber,1system焊接系統(tǒng)(suppliedbyuser)適當(dāng)調(diào)整modelchangetime型號(hào)變化時(shí)間manualconversiontype46-30-48vs46-30-xx:6hoursapprox.(onlydifferent'heieght)xx-xx-xxvsyy-yy-yy:3daysdelivery交貨manualconversiontype7monthstoshipping,afterl/copencustomerscope客戶范圍primarymainpowerwiringtocontrolpaneloftheeachequipment,withmainpowerpanel主要的電源線控制每一個(gè)設(shè)備的主電路板Primarymainpneumaticpipingtobesidetheeachequipment,withmainair-filterunit.主要的氣管道系統(tǒng)裝在每個(gè)設(shè)備的旁邊,主要的氣體過濾器Primarymainnitrogengaspipingtobesidetheeachequipment,withmaingas-linefilterunit.主要的氮?dú)夤艿老到y(tǒng)裝在每個(gè)設(shè)備的旁邊,主要的氣體過濾器/Allductpipingforsuction&exhaustfromequipment'sinlet/outlettomainduct.所以用于從設(shè)備上的進(jìn)口/出口抽氣或排氣的輸送管道Installation&piping/wiring/wiringforfumecollector(outdoortype)給煙氣收集器(戶夕卜類型)安裝管道系統(tǒng)/配線系統(tǒng)Inlet/drainwaterpipingofthewashingmachine,withwaterstrainer.清洗設(shè)備的進(jìn)水/排水管道,水過濾器Laserweldingsystem&laserwelderwelderimport/exportfee激光焊接系統(tǒng)&激光輸入/輸出Coolingwaterpipingforeachlasersystem,below25°C.(itrequiresawaterfilter(strainer)用于激光系統(tǒng)的冷卻水,25C以下(需要一個(gè)水過濾器)Coolerorchillerforlasercoolingwater.激光冷卻水的冷卻器Drypneumaticpipingforlasershutteroperationtoeachlasersystem.用于每一個(gè)激光系統(tǒng)的激光開關(guān)操作的干燥氣管道Installation&wiring/cablingforlaserfiberandlasercontrolcable.給激光光纖和激光控制電纜安裝配線/電纜Installation&wiring/cablingforlasercontrolpendant.給激光控制的懸吊物安裝配線/電纜lasersystemlocationoutdoorofthedryroom.Itrequiresair-conditioningorsufficientventilation.激光系統(tǒng)位于干燥間的外面。要求空氣充足的通風(fēng)環(huán)境6.5dryroomcondition干燥間條件roomtemp室溫”20°C~24°Cdewpoint露點(diǎn)溫度:-40°C~60°C6.6yield&utilization產(chǎn)量&利用率manualconversiontype手工操作類型??1)yield:94%產(chǎn)率2)utilization:90%利用率6.7standardization標(biāo)準(zhǔn)itrequiresthestandardizationofthetop-fore/lfilling頂部蓋帽標(biāo)準(zhǔn)要求locationofthefillport(xx)注液孔位置thicknessofthetopcapflange(yy)蓋帽頂部厚度holesizeofthefillport頂部注液孔尺寸widthofthebottomtape底部貼膠寬度partssupplytray切斷部分cantray裝絕緣片j/rtraycelltray電池topcaptray頂部蓋帽topinsulatortray頂部絕緣片6.8linemonitoringsystemis'potin'生產(chǎn)線監(jiān)控系統(tǒng)linemonitoringsystemforproductiondata;notspecified.對(duì)產(chǎn)量(不是確定的)的生產(chǎn)線監(jiān)控系統(tǒng)Ifnecessary,requiresanetworksystemandsoftware.如果有必要,還要求一個(gè)網(wǎng)絡(luò)系統(tǒng)和軟件MasterplcMelecnetrnet/10(10baseethernersystem,coaxialcable)Barcodereader2units;oneforthejellyrollloader,pancakedatagathering一本是給放電芯的人,用來統(tǒng)計(jì)電芯的數(shù)量oneforthecellunloaderofthewashingline,productiondatatransmitting.一本是給清洗生產(chǎn)線取下電芯的人,用來傳輸產(chǎn)品數(shù)量Delivery:4weeksafterassemblylinetestrummingincustomer'sfield,(becausedataverify/debugbetweentheassemblylineandthehostcomputer)6.9majorexangepartofthemanualconversiontype(forexample)allofthetrays(jellyroll,topcap,can,cell)所有的盤子cellcarrier電芯搬運(yùn)器topinsulatorsupplyunit(partsfeederorreel)絕緣片的供應(yīng)工j/rinsertiontool插入極組的工具cansupplytool&canescapement鋁殼供應(yīng)的工具或鋁殼的出口t/Iinsertiontooltabformingtool極耳成型的工具topcapfolding&settingtool蓋帽密封或固定的工具ballinsertionjig&ballweldingjig插入鋼珠的夾具&焊接鋼珠的夾具leakcheckmasterjig測(cè)漏的主要夾具(2005-08-0314:39:16)絲雨prismaticli-ionbattery方型鋰離子電池assemblyline生產(chǎn)線examinationoflayoutforslimmodel小模具設(shè)計(jì)圖紙的審查characteristicsoftheslimtypeoflilbcanfragilityoftheterminalgasket;needacountermeasureineaseofoverheatingduringthelaserseamwelding頂端的墊圈的脆性;需要一個(gè)對(duì)策來解決激光焊時(shí)產(chǎn)生的過熱現(xiàn)象Thewidthreductionofthecan'ssidewal殼體兩側(cè)的寬度減小thedeformationofcanduetothevacuumandpressurizedconditionwhilefillingwiththeelectrolyte在注液時(shí)由于抽真空和加壓條件下產(chǎn)生的殼體的變形Thereductionofdeadspaceinthecan;殼體中剩余空間的減少,reservethetimeforfillingandwettingthecan.記錄保存好注液時(shí)間和浸潤時(shí)間acountermeasure一個(gè)對(duì)策1)laserseamwelding;激光焊接reducethelaser'ssourcepowerandbeginweldingunderthelowweldingspeedotherwisethegasketwilloverheatfromthetemperatureduetothedistancebetweenthegasketandweldingspot.Thereforethereisaneedtoaddlunitoflong-edgeweldingmachine.減少激光源的功率,在比較慢的焊接速度下才可以焊接,否則墊圈會(huì)因焊接的溫度產(chǎn)生過熱,因?yàn)閴|圈和焊接的地方之間的距離近,因此有必要增加一個(gè)。。。的焊接設(shè)備。Weldingspeed06XXXXModel10~12mm/sec.05XXXXModel8~10mm/sec.04XXXXModel6~8mm/sec.Howevertheactualweldingspeedcanbedeterminedthroughtheweldingandleaktest.無論如何,實(shí)際的焊接速度只有通過焊接和測(cè)漏實(shí)驗(yàn)才能確定下來。2)electrolytefilling;注液thewidthoftheside-wallfortheminimal/slimcantypeisdecreasedduetothefillingprocessduringthevacuumandpressuizedoperations,andthedeformationdegreeforminimal/thincantypeisincreased.注液工序中,對(duì)于小型號(hào)的電池類型,抽真空和加壓的操作可適當(dāng)減??;小型號(hào)電池類型的變形程度會(huì)增加。Therefore,thefillingtimefortheelectrolytesolutionshouldbelengthenedbecausereductionofthedeadspacewithinthecanresultsindifficultproblemsthilefillingwiththeelectrolytesolution.Additionally,thereductionofdeadspacearouudthejellyrolloftheminimal/slimtypecan,leadstoalimitationinthepossiblevolumeforoneshotcomparedtiththatoftheothercanwitharelaticelylargeinsidevolume.因此,電解液的注入時(shí)間需要加長,因?yàn)闅んw內(nèi)的剩余空間的減小,導(dǎo)致注電解液出現(xiàn)一定的困難。另外,由于小型號(hào)電池極組周圍的剩余空間的減小,導(dǎo)致殼內(nèi)可能體積的有限,相對(duì)另一個(gè)內(nèi)部體積較大的殼體而言。Itisconcludedthatthewettingtimeshouldbeincreasedwithincreasingtheheightofthecaneveniftheareaofthecansarethesame.因此可以得出結(jié)論,殼體高度越高,浸潤的時(shí)間也就越長,殼體的面積也是一樣的道理。Migrationofelalongthespace-emissionofinternalgasbyvacuum-accelerationofwettingbypressurizedconditionwettingprocessbycapillaryphenomena隨著抽真空加速,電解液隨著內(nèi)部氣體的擴(kuò)散,。。。。。。。。。。。。(不會(huì)啦,呵呵)2)electrolytefilling(continued)furthermore,additionaltimeisneededforwettingduetothestrengthoftheplasticdeformation.thisdeformationcanreducethecanthicknessasmuchastheoverallthicknessofthecan,theappliedpressureislowered,andasaresult,lowwettingefficeencyunderunderpressurizedconditionsarereached.另夕卜,F(xiàn)illing-vacuum-pressurizedcondition-emissionofgas注液-抽真空-加壓-氣體擴(kuò)散Feasibleexperimentalappliedpressurevaluesincaseofgeneralalcan(beforeplasticdeformation)06XXXXModel1.9kg/cm205XXXXModel1.7kg/cm204XXXXModel1.5kg/cm2deadspaceaccordingtothesize剩余空間是根據(jù)殼體的尺寸而得cellmodelcanthicknessdeadspacevolumerateofvolumerelativefillingamount注液量與電池型號(hào)殼體厚度的剩余空間成比例關(guān)系。2)electrolytefilling(continued)twotrouble-shootingmethodscanbesuggestedtosettledowntheabove-mentioned有人提出二次注液的方法可以解決以上提到的問題。processesasfollows;方法如下:1)securingthewettingtimebyreducingthespeedofthemachine利用減慢機(jī)器的運(yùn)行速度的方法,保證浸潤時(shí)間。2)securingthewettingtimebyad
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