版權(quán)說明:本文檔由用戶提供并上傳,收益歸屬內(nèi)容提供方,若內(nèi)容存在侵權(quán),請進行舉報或認領(lǐng)
文檔簡介
METROShenzhenTraining:firstdayMETROShenzhenTraining:firstdayGeneralBrakeSystemphilosophy制動系統(tǒng)原理概述
Trainscomposition車輛構(gòu)造
PneumaticSchemeAnalysis氣路分析
ElectricalschemeAnalysis電路分析Traininterfaces車輛接口
Hardwiredtraininterfaces
車輛硬線接口
Networktraininterfaces
車輛網(wǎng)絡接口
Tractioninterfaces
車輛牽引接口Firstdaytrainingsession:第1天培訓內(nèi)容ShenzhenLine4isametrobuiltwithn°2trailercabins,n°2motorcarsforaglobalofn°4coachesandn°8bogies.Totalnumberofmotorbogiesis8andtotalnumberoftrailerbogiesis4.CabcariscalledTcandmotorcarscalledMp.深圳地鐵4號線車輛由2個拖車、2個動車構(gòu)成,總共4輛車、8個轉(zhuǎn)向架,其中動車轉(zhuǎn)向架4個,拖車轉(zhuǎn)向架4個。帶司機室的拖車簡稱Tc,帶受電弓的動車簡稱Mp. ThesystemprovidedforMSZL4isasinglepipeelectro-pneumaticbrakewithanelectronicapplicationcontrol提供給深圳4號線車輛的制動系統(tǒng)是單管電氣控制的電空制動系統(tǒng)METROShenzhenTraining:Traincompositions
Brakepipeisusedonlyintowingmode(seepneumaticdetail)
制動管只用于回送模式(詳見氣路圖)Controlandmanagementofbrakeiselectro-pneumaticwithbogiecontrolforbrakeandaxlecontrolforWSP(wheelslideprotection)
制動的控制和管理基于架控,WSP(車輪防滑保護)基于軸控OneEPAC2foreachbogiewithelectroniccontrolunitintegrated
每個轉(zhuǎn)向架有1個帶集成電子控制組件的EPAC2WSPcontrolforaxle
WSP是軸控的N°2A.G.T.U.locatedoneachTccar2個A.G.T.U風源系統(tǒng)安裝在Tc車上Twopointsweighingsystempercarwithaverageloadpanel.每輛車有一個帶均壓閥的2點懸掛。Doublespeedsensorspeedcaptionsystemperbogie.每個轉(zhuǎn)向架有兩個速度傳感器系統(tǒng)METROShenzhenTraining:TraincompositionsThesystemforMetroShenzhenline4isastandardMainPipe(MP)electro-pneumaticbrakewithanelectroniccontrol(EPAC2)深圳地鐵4號線制動系統(tǒng)是一個典型的電子控制MP電空制動(EPAC2)。
ThebrakecontrolisperformedperbogiethroughtheEPAC2device(serviceandemergencybrake)通過EPAC2裝置實現(xiàn)基于轉(zhuǎn)向架的制動控制(常用和緊急制動)
TheWSPcontrolisperformedperaxlethroughtheEPAC2device通過EPAC2裝置實現(xiàn)基于軸的防滑控制Additionalstandardfunctionprovided:提供的附加標準功能
Parkingbrakecontrol停放制動控制Additionalexternalfunctions:附加外部功能
Suspensionsupply懸掛系統(tǒng)供風
Auxiliaryfunctions(hornandcouplingairsupply)
輔助功能(氣喇叭、車鉤聯(lián)結(jié)空氣供給)METROShenzhenTraining:TraincompositionsBOGIECONTROLBRAKESYSTEMADVANTAGES基于轉(zhuǎn)向架控制的制動系統(tǒng)的優(yōu)勢Simplerbrakesystemarchitecture更為精簡的制動系統(tǒng)架構(gòu)Integratedandlightsolution集成化和輕量化的解決方案
Highlevelofintegration高度集成
Weightreduction輕量化Limitednumberofcomponentsinthebrakesystem減少制動系統(tǒng)中的部件數(shù)量
Spaceenvelopereduction節(jié)省空間
LCCimprovementsLCC改進
Cablingnumberreduction減少接線METROShenzhenTraining:TraincompositionsBRAKESYSTEMOVERVIEW(1)制動系統(tǒng)概述(1)Driver’scabfunctions司機駕駛室功能Monitoringofmainpipeandbrakecylinderspressuresthroughdoubleairgauge
通過雙針壓力表監(jiān)測主風管和制動缸壓力Auxiliarypipingandcouplingfunctions輔助管路和車鉤功能Head/endisolationofthetrain列車頭尾隔離Automaticcouplingactuationandisolation自動車鉤聯(lián)接和隔離Brakecontrolfunctions制動控制功能Electro-pneumaticbrakecontrol電空制動控制Brakedemandprocessing制動需求處理Controlbrakecylinderpressure制動缸壓力控制Loadsensing載重傳感Blending混合制動Wheelslideprotection(WSP)車輪防滑保護(WSP)Holdingbrake保持制動ATCinterfaceATC接口Monitoringandisolationoftheservicebrake監(jiān)測和隔離常用制動Fastbraking快速制動Emergencybrakecontrol緊急制動控制Emergencybrakedemandgenerationandprocessing緊急制動需求產(chǎn)生和處理Monitoringandisolationoftheemergencybrake監(jiān)測和隔離緊急制動Parkingbrake停放制動Monitoringandisolationoftheparkingbrake監(jiān)測和隔離停放制動METROShenzhenTraining:TraincompositionsBRAKESYSTEMOVERVIEW(2)制動系統(tǒng)概述(2)Compressedairproductionandtreatment壓縮空氣生成和處理Storageoftheair空氣存儲Pneumaticsuspension空氣懸掛Bogiebrakeequipment轉(zhuǎn)向架制動裝備Wheelflangelubricatorairsupply輪緣潤滑供風Thebrakesystemcoreconsistsofindependentbrakeblocks:eachofthemcontrolsthebrakeactuationonasinglecarbyanEPAC2controlunit.
獨立的制動模塊構(gòu)成了制動系統(tǒng)的核心:每個制動模塊通過EPAC2控制
單車的制動作動器。TheseblocksareinterconnectedbyadedicatedandredundantFaiveleybus–ECHELON–thatallowsthedatainterchangesamongtheEPAC2units.
這些模塊由專用的、具有冗余設(shè)計的法維萊ECHELON總線連接在一起,
使得EPAC2之間的數(shù)據(jù)可以相互傳遞。METROShenzhenTraining:TraincompositionsBRAKESYSTEMOVERVIEW(2)制動系統(tǒng)概述(2)Thecommunicationbetweenbrakesystem(EPAC2)andthetraincontrolsystemisrealizedmainlythroughCANOPENnetworkandhardwiredlines.AFaiveleyTransportbus(ECHELON)allowsthenecessaryexchangeofinformationbetweenEPAC2s.Thisnetworkisreplicatedtwiceforredundancyinordertoreducetherisktohaveno-communicationbetweenEPAC2sduringnormalTrainservice.
列車控制系統(tǒng)和制動系統(tǒng)(EPAC2)之間的通信主要通過CAN網(wǎng)絡和列
車硬線。法維萊總線(ECHELON)允許EPAC2之間必要的信息交換。它
采用二次冗余設(shè)計,以減少列車正常運行時EPAC2之間失去通信的風險。METROShenzhenTraining:TraincompositionsBRAKESYSTEMOVERVIEW(3)制動系統(tǒng)概述(3)ThesystemisalsointerfacedwithCANOpentrainbusformonitoringpurposeandwiththefollowingtrainlogichardwires:制動系統(tǒng)有用于監(jiān)測用的CAN總線,以及以下列車邏輯硬線:TheTractionline牽引列車線TheBrakeline制動列車線TheEmergencyBrakeLineSAFETYLOOP
緊急制動線-安全回路TheParkingcontrolline停放制動列車線TwoPWM(PulseWaweModulationsignal)linesforthebrakedemand用于傳遞制動需求的PWM(脈寬調(diào)制信號)列車線TheRemoteReleaseline遠程緩解列車線METROShenzhenTraining:TraincompositionsBRAKESYSTEMOVERVIEW(4)制動系統(tǒng)概述(4)MetroShenzhenisequippedwith2differentenergydissipationbrakesystems:深圳地鐵有2套制動系統(tǒng)Electro-dynamicbrake(followingcalledEDbrake)電制動(簡稱ED)Electro-pneumaticbrake(followingcalledEPbrake)電空制動(簡稱EP)PriorityhasbeengiventoEDbrakebecauseallthekineticenergyistransformedinelectricpoweravoidinganykindofdustorpowderandthenreducingtheenvironmentalimpact.ED制動優(yōu)先應用,因為由動能轉(zhuǎn)化成電能可以防止粉塵侵入,減少環(huán)境影響。METROShenzhenTraining:OverviewCoastingState:惰性狀態(tài)Whennoparkingbrakeisapplied,brakemanipulatornotrequiringbrakeactivity,notractiondemandcomingfromMasterControllerthetraincouldbedefinedinCOASTINGSTATE(incaseofspeeddifferentof0km/h).停放制動未施加,制動控制系統(tǒng)沒有發(fā)出制動指令,主控手柄沒有發(fā)出牽引指令,即是列車的惰行狀態(tài)(防止速度不為0km/h)。DuringCOASTINGstatethetrainisfreetomovewithoutanykindofacceleration/decelerationexcepttherideresistanceandthemovementfrictionforce.惰行狀態(tài)下車輛的行進不會有加速度和減速度,只受行進阻力和摩擦阻力的影響。METROShenzhenTraining:TrainStatesServiceBrakestate:常用制動狀態(tài)MasterControllerhasbeenmovedfromidlepositiontoabrakepositionbutsafetyloopisstillclosed.ThisconditioncanbecalledSERVICEBRAKEstatus.
主控手柄從空位移到制動位,但是安全回路仍然閉合,即是常用制動狀態(tài)。InthissituationbrakingisacombinationbetweentheEDbrakeandtheEPbrakewithaglobalintensityproportionaltothebrakedemandgeneratesbythemanipulatorandproportionaltotheweightofthetrain.常用制動模式下電制動和電空制動是混合的,由制動控制系統(tǒng)根據(jù)制動力的需要參照車重進行分配。METROShenzhenTraining:TrainStatesMETROShenzhenTraining:TrainStatesTractionState:牽引狀態(tài)MasterControllerhasbeenmovedfromidlepositiontoatractionposition.Tractiontorqueisrequiredtotractionmotorandtrainstartmovingormaintainingtherequiredspeed.
主控手柄從空位移到牽引位,發(fā)動機釋放牽引力以開始行進或保持速度。EmergencyBrakeState:緊急制動狀態(tài)Emergencystateisdefinedwhenthesafetyloopisopened.Thesafetyloopisahardwiredcablerunningalloverthetrainandkeepingbatteryvoltageathighlevel.Eachdevicewhichopensthesafetyloop(causinglackofbatteryvoltage),causestheemergencystate.Thetypicaldeviceswhichcanperformthisfunctionare:安全回路斷開進入緊急制動狀態(tài)。安全回路是貫穿全車使車輛保持高電平的線路。任何一個部件導致安全回路斷開(產(chǎn)生低電平),就會開啟緊急制動模式。造成這種狀況的部件主要是:MasterController.主控手柄Emergencypushbutton.緊急按鈕Passengerhandlesalarm.乘客緊急手柄Mainpipepressureexhaustingorsevereleakage.主管路壓力降低或嚴重泄漏Othersafetydevices.其他安全部件METROShenzhenTraining:TrainStatesTowingmode回送模式Toallowbrakingincaseoftraincirculatescoupledwithdoublepipestrain(transportationofthetrain)與雙管制列車聯(lián)掛的制動模式(車輛運輸)METROShenzhenTraining:TrainStatesElectro-dynamicbrake電制動Electro-dynamicbrakeisavehiclebrakemodethatabsorbsenergyfromthemovementofthetrainandchangingitintoelectricenergythroughthetractionelectricmotoraid.電制動是在列車行進中吸收動能,通過牽引電機轉(zhuǎn)化為電能的制動模式。Inordertoobtaintherequiredbrakeperformance,normallyidentifiedwitharequireddecelerationandstoppingdistancedefinedbybrakecalculation,theEDbrakeispreferredandusedbrakemodetofulfilallbrakeeffortrequiredand,consequently,theEPbrakeisaddedwhethertheEDbrakeisnotenough.為實現(xiàn)制動性能,通常是通過制動計算定義的減速度和制動距離,電制動會優(yōu)先應用以完成全部制動要求。如果電制動提供的制動力不夠,電空制動會進行補充。METROShenzhenTraining:BrakemodesThreephaseselectricmotorcharacteristicsforcethatthetorquewillbenotconstantbutchangesaccordingtotheangularspeedofthemotor.三相電動機的性能決定了其提供的牽引力不是常量,而是根據(jù)電動機的角速度發(fā)生變化。RedlinesaroundthebogiesshowthewheelsonwhichtheEDbrakeisnormallyapplied.紅圈中顯示的是施加電制動的車輪。Electro-pneumaticBrake.電空制動Electro-pneumaticbrakeisadirectbraketype.Itmeansthatittakesthecompressedairfromtheauxiliaryreservoirsandfillsupthebrakecylindersaccordingtoadirectcommandandwithoutdependsfrombrakepipeactuation.TheEPbrakeisdimensionedtofulfilthebrakeforceandthestoppingdistancerequestsbyitself.電空制動是一種直通式的制動類型。它根據(jù)一個直接制動指令從輔助風缸中取得壓縮空氣并導入制動缸。電空制動本身即可完成制動力和制動距離的要求。METROShenzhenTraining:BrakemodesPneumaticbrakingenergyisstoredas“potentialenergy”insidethereservoirs.Thebrakecylinderswillbefilledupwiththisairdirectlythroughtheactuatorvalvesdrivenbyelectrical/softwarecommand.Theonlyonewaytoapplyemergencybrakeiselectricalsafetyloopinterruptionorlackofvoltage.制動風源以勢能的形式儲存于風缸中。制動缸根據(jù)電/軟件指令直接通過電磁閥獲取風源。緊急制動施加的唯一途徑是安全回路斷開或喪失電力。Bluelinesaroundthebogiesshowwherenormallytheelectro-pneumaticbrakeisapplied.藍圈中顯示的通常施加電空制動的車輪。Blending混合制動BlendingismiscellaneousbetweenEDbrakeandEPbrake.Thatmeansonthemotorbogieswheelsmounted,duringablendingaction,takeplacetwodifferenteffortsgeneratedintotwodifferentways.Ofcourse,thebogiewheretherearenotelectricmotorinstalledtheblendingcannottakeplace.混合制動是電制動與電空制動的混合。在動車轉(zhuǎn)向架的車輪上,以兩種不同的形式提供不同的制動力。當然,沒有電機的轉(zhuǎn)向架不能提供混合制動。Redlinesaroundthebogiesrepresentthewheelsinwhichthereisblending.Thebluesrepresentthewheelinwhichthereisonlypneumaticeffort.紅圈中顯示的是施加混合制動的車輪。藍圈中的車輪只有空氣制動。METROShenzhenTraining:BrakemodesEDBrakephilosophy.電制動原理OntheleftsideatypicaldiagramshowingtheEDtorquerelatedtotheangularspeedofthetractionelectricmotorpercar(example).
左側(cè)圖顯示電制動力根據(jù)牽引電機角速度的變化情況(舉例)。Brakingtorqueconstantbetween10-60kph.
在10-60kph之間制動力恒定。Nobrakeeffortunder10km/h
10km/h以下沒有制動力。Between60e80kphbrakingtorquedecreasesashyperbole.
60-80kph制動力迅速下降。METROShenzhenTraining:BrakemodesIfbrakerequestof40kNcomesat30kph,(yellowline),forinstance,theglobalamountofbrakeforcewillbegivenbyEDbrakeuntilthespeeddecreasesunder5kph.舉例說明,列車時速30kph的情況下施加40kn的制動力(黃線),此制動力可完全由電
制動提供直到速度減至5kphIfbrakerequestof85kNcomesat30kph(blueline),forinstance,theEDbrakealonewillnotbesufficient.Thearea,definedbythedifferencebetweentheareabelowthebluelineandtheareabelowtheredline,representsthepower(energy)thathastobecoveredbytheelectro-pneumaticbrake(frictionbrake).舉例說明,列車時速30kph的情況下施加85kn的制動力(藍線),僅有電制動不夠。藍
線和紅線之間的區(qū)域定義的差額需要由電空制動(摩擦制動)補充。METROShenzhenTraining:BrakefunctionsThenormalservicebrakeisactivewhenthesafetyloopisenergized,thetractionhardwiredsignalislowandbrakesignalishigh.安全回路得電,牽引線處于低電平,制動線處于高電平時,常用制動模式激活。Head/rearEPAC2receive(viaPWM)thebrakedemandasapercentageofthetotaleffortrequiredtoachievethemaxdeceleration.頭/尾EPAC2接受(通過PWM)百分比形式的制動需求,達到最大減速度所需總的制動力的百分之幾。AlltheEPACsreadalsotheweight(viaTLP–pressuretransducerinsidetheEPAC2).ThencalculatesthebrakeforceandtherelatedpressureforrelayR.ThepilotpressurewillbeprovidedtotherelayvalveoperatinginclosedloopthevalvesEVSandEVSwiththeTpilpressuretransducer.所有的EPACs還讀取重量信息(通過EPAC2內(nèi)的TLP-壓力傳感器),然后計算制動力和相對應的中繼閥先導壓力。先導壓力將會提供給中繼閥,通過Tpil壓力傳感器對EVS閥和EVF閥進行閉環(huán)控制。ELECTROPNEUMATICBRAKE–SERVICEBRAKING電空制動–常用制動ServiceBrakedemand:Intheelectro-pneumaticservicebrakemodethebrakedemandwillcomesfromthedriver’smastercontrollerorfromtheATO,throughhardwiredtrainsignalsandtwoPWWMsignals
常用制動需求:在電空常用制動模式下,制動需求通過硬線和2組PWM信號由司機的主控器或ATO發(fā)出。PWMlines(brakedemandfromheadtorearEPAC2)
PWM線(制動需求從頭EPAC2傳到尾EPAC2)BRAKEhardwiredsignal,alogicalsignalactivated(110V)when“brakestatus”istheactualstate
制動硬線信號,當處于制動狀態(tài)時,此邏輯信號(110V)激活TRACTIONhardwiredsignal,allogicalsignal(110V)when“tractionstatus”istheactualstate
牽引硬線信號,當處于牽引狀態(tài)時,此邏輯信號(110V)激活SAFBhardwiredsignal,alogicalsignalactivated(0V)ifanemergencybrakeoccurs
SAFB硬線信號,當緊急制動發(fā)生時,此邏輯信號(110V)激活theREMOTERELEASEline,alogicalsignalactivated(110V)ifaMajorFaultoccurs
遠程緩解線,當重大錯誤發(fā)生時,此邏輯信號(110V)激活METROShenzhenTraining:BrakefunctionsCROSSBLENDING交叉混合制動Goalofcross-blendingistominimizetheuseoffrictionbrakeeffortinordertosavebrakedisksandlinings,toextendcomponentslifeandreducedustlevels.ThisgoalisachievedbyusingasmuchaspossibleElectroDynamicbrakeeffort,availableonmotorbogies,inordertoobtainthedecelerationrequiredattrainlevel.InMetroShenzhenLine4project,afterthecalculationofthetotalbrakingeffortattrainlevel,theblendingisrealisedthroughthefollowinglaw:交叉混合制動的目的在于減少摩擦制動的使用,減少制動盤的損耗,延長部件的壽命,以及減少灰塵。盡可能的使用動車轉(zhuǎn)向架可用的電制動力,獲得列車所需的減速度。在深圳地鐵4號線項目中,在經(jīng)過列車級的總制動力計算后,混合制動通過以下原理實現(xiàn):firstly,theelectricbrakeofallmotorbogiesisachievedwithinthelimitsofadhesionandelectro-dynamic(ED)brakeforceoneachmotorbogie;
首先,所有動車轉(zhuǎn)向架的電制動在粘著極限以內(nèi)實施,每個動車轉(zhuǎn)向架實施電制動;secondly,iftheelectricbrakeforceisnotenoughtoachievetherequestedforce,thecomplementiseffectedwithpneumaticbrakesofallbogies(cross-blending).Thesharingofpneumaticbrakeisdoneinthefollowingway:
其次,如果電制動力不夠,未達到制動力需求,則由所有轉(zhuǎn)向架的空氣制動來補足(交叉混合制動)??諝庵苿拥姆峙涫峭ㄟ^以下方式實現(xiàn):doinganequitablesharingbetweenallthediscs(samebrakingeffortoneachdisc)ofthewholetrain;
整車所有的閘瓦進行平等的分配(每個閘瓦都是同樣的制動力);limitingtheeffortuptotheadhesionrequestlevel,takingintoaccounttheeffortproducedbytheelectricbrake.Consequently,iftheadhesionlimitisreachedonabogie,themissingforceissharedinthesamewayasbefore,onthediscsofaxlesbeingwithintheadhesionlimit.
將電制動力考慮在內(nèi),限制制動力在粘著限制以內(nèi)。因此,如果某個轉(zhuǎn)向架達到粘著限制,丟失的力用同樣的方
式分攤到控制在粘著極限內(nèi)的其他轉(zhuǎn)向架上。Thecross-blendingisdoneattrainlevelonly.交叉混合制動只在列車級別使用。Thecross-blendingneedsthesharingofinformation(viaECHELONnet)betweenEPACs:whenanEPACisnotcommunicating,itwillbrakeforitself(usingblendingwithmotor,ifavailable)andthecross-blendingcontinuesbetweenotherEPACs.Whenthemaximumnumber(managedassoftwareparameter)oflostEPACsisreached,thebrakingwillbepurely“perbogie”(withblendingatbogielevelifavailable).交叉混合制動需要EPAC2之間共享信息(通過ECHELON網(wǎng)):當1個EPAC沒有通信時,它將為自己所在的車實施制動(通過電機使用混合制動,如果是動車轉(zhuǎn)向架),交叉混合制動繼續(xù)在其他EPAC之間進行。當丟失的EPAC數(shù)量達到最大數(shù)量(軟件參數(shù)管理)時,就會以純轉(zhuǎn)向架為單位實施制動(如果是動車轉(zhuǎn)向架,可用轉(zhuǎn)向架內(nèi)部的混合制動)METROShenzhenTraining:BrakefunctionsCROSSBLENDING交叉混合制動Atlowspeedacompensationoftheinefficiencyoftheelectrodynamicbrakingwiththepneumaticbrakeisnecessary.The“FadePoint”referredasvalueFADE_SPEEDisthespeedlimitunderthattheelectrodynamicbrakingdecreasesquickly.在低速下電制動效率低的部分進行空氣制動補償是有必要的。“退去點”也就是FADE_SPEED,是電制動快速減小的速度限制。Inthefollowingpicturethereisagraphicexplanationofthesituation下圖是這種情況的圖形解釋
METROShenzhenTraining:BrakefunctionsSERVICEBRAKE–Monitoringandisolation(1)常用制動–監(jiān)測和隔離常用制動功能有2種不同類型的監(jiān)測:內(nèi)部監(jiān)測(只用于診斷和維護使用)外部監(jiān)測
內(nèi)部監(jiān)測由制動系統(tǒng)內(nèi)部實施,每個EPAC2通過安裝在內(nèi)部的壓力傳感器Tpil,TLP,TA以及Tsaf,防滑閥后面的TCF壓力傳感器,監(jiān)測自己轉(zhuǎn)向架的常用制動壓力。所有這些壓力傳感器監(jiān)測下表所示的壓力METROShenzhenTraining:BrakefunctionsSERVICEBRAKE–Monitoringandisolation(2)Theexternalmonitoringisperformedattrainlevel,byreadingthepressureswitchinformationavailableinternallytoeachEPAC2.ThisinformationprovidesareliablediagnosticevenincaseofCANOPENfailureorEPAC2controloutoforder.外部監(jiān)測由列車級實施,讀取每個EPAC2內(nèi)部有效的壓力開關(guān)信息。這些信息提供了1個可信的診斷,即使在CAN總線或EPAC2失去控制時。Incaseit’srequiredtoisolatetheservicebrakefunctioninonebogie.隔離1個轉(zhuǎn)向架常用制動的功能Theisolationofthebogiewillbesignalledtothetrainviathemicro-switchthatwillinterruptthe110Vbatteryreferredsignal.
轉(zhuǎn)向架的隔離信息將傳給列車,由微動開關(guān)的110V電源的開閉實現(xiàn)。METROShenzhenTraining:BrakefunctionsFASTBRAKE快速制動TheFastBrakeisaservicebrakeapplication(includingEDbrakeblendingfunctionandjerklimitation)ensuringadecelerationequaltofullservicebrake.
快速制動是常用制動的一種(包括了電制動混合制動功能以及沖擊極限控制),確保其減速度與最大常用制動的減速度相等。EPAC2scanreceiveaFastBrakecommandviaCANOPENbusorPWMhardwiresignal.EPAC2通過CAN總線或PWM硬線信號接受快速制動指令。Thedrivercanactivatethefastbrakethroughthemanipulatorthat,infastbrakeposition,determinesabrakedemandcorrespondingto100%ofdeceleration(maximumservicebrakelevel).司機可將主控器至于快速制動位激活快速制動,獲得1個100%減速度(最大常用制動)的制動需求。METROShenzhenTraining:BrakefunctionsBlendingfunction–EDbrakedemandequalto100%ofmaximumEDbrakehypotheticalvalue
混合制動功能–電制動需求等于100%最大電制動假定值METROShenzhenTraining:BrakefunctionsBlendingfunction–brakedemandlowerthan100%ofmaximumEDbrakehypotheticalvalue混合制動功能–制動需求小于100%最大電制動假定值METROShenzhenTraining:BrakefunctionsBlendingfunction–brakedemandhigherthan100%ofmaximumEDbrakehypotheticalvalue混合制動功能–制動需求大于100%最大電制動假定值METROShenzhenTraining:BrakefunctionsEMERGENCYBRAKE(1)
緊急制動(1)Emergencybraketargetistostopthetraininwhateverconditions.Thatmeansthebrakesystemmustbrakeevenincaseofbatterylack.Thustheemergencybrakingmustbeaself-containedandpurelypneumaticbraking.Theemergencybrakeisactivatedif,forwhateverreasons(safetydevicesactivation),thereisasafetyloopinterruption,thanthesafetymagnetvalveisde-energized,thussupplyingpressuretothebrakecylindersforasafetybrakeapplication.Thesafetybrakeisweighedaccordingtothebogieweight(bogiesloadaverage)andthesystemwillapplyameandecelerationof1,20m/s2.
緊急制動的目的是在任何情況下都能使列車停下來。也就是說即使在沒有電池的情況下,制動系統(tǒng)也能夠?qū)嵤┲苿?。因此緊急制動必須是單獨完整的純空氣制動。不論任何原因(安全裝置激活的),只要安全回路斷開,安全電磁閥就會失電,制動缸的將充氣,實施緊急制動。根據(jù)轉(zhuǎn)向架的載重(轉(zhuǎn)向架平均載重),系統(tǒng)會實施1個1.20m/s2的平均制動減速度。Inadditiontothepurelypneumaticbrake,theElectro-Pneumaticbrake(ifavailable)willreplicateanemergencypilotpressurefortherelayvalveobtainingaredundancy.另外對于純空氣制動,電空制動會重復地給中繼閥發(fā)出緊急制動預控壓力作為冗余(若可用)。Ifbatteryofthetrainisavailable,themonitoringoftheemergencybrakeisperformedatbogielevelwiththeTCMS,byreadingtheRPpressureswitchandtheTSOCCtransducerinformationavailableinternallytoeachEPAC.如果列車的電池可用,通過讀取每個EPAC內(nèi)部的RP壓力開關(guān)以及TSOCC傳感器的信息,TCMS會基于轉(zhuǎn)向架級進行緊急制動的監(jiān)測。METROShenzhenTraining:BrakefunctionsEMERGENCYBRAKE(2)緊急制動(2)Inonecarisisolated(cockwithmicro-switchref04.08inpneumaticschemeA-QI00043)performtheisolationoftheEmergencybrakeandElectropneumaticbrakeintheinvolvedcar.Itisnotpossibletoisolateatcarleveltheemergencybrakemaintainingtheservicebrakeactiveinthatbogie.Theisolationatbogielevelisalsopossiblebymeansofcocks04.12/01and4.12/02.隔離車輛的緊急制動和電空制動(帶微動開關(guān)的塞門04.08,在氣路原理圖A-QI00043上)。隔離車輛的緊急制動,同時保持常用制動可用是不可能的。通過塞門04.12/01和04.12/02可進行轉(zhuǎn)向架的制動隔離。Thefunctionalityoftheemergencybrakeisnotaffectedincaseofparkingbrakeisolation.停放制動隔離時,緊急制動的功能不受影響。DuringemergencybraketheWSPsystemisactive(ifavailable).緊急制動時WSP功能可以激活(若需要)METROShenzhenTraining:BrakefunctionsEMERGENCYBRAKE(3)緊急制動(3)Whenthesafetyloopofthetrainisopened,thede-energizationofthemagnetvalveEVSOCC,fittedinsideeachEPAC2,allowstheemergencybrakeapplication.當安全回路打開時,EPAC2內(nèi)的EVSOCC電磁閥失電,實施緊急制動。Inthisproject,thepressurereducingvalvesuppliesanLPPthatprovidesapneumaticsignalaccordingtocarweight.ThissignalenergizethepilotchamberoftherelayvalveRthatdrivesthebrakecylinders.Emergencybrakeisperformedatbogieleveltoo.
本項目中,由減壓閥供氣的LPP閥會根據(jù)車輛重量提供氣壓信號。這個信號將充滿中繼閥R的先導腔室,由中繼閥控制制動缸。緊急制動也是架控的。TherelationbetweentheweightandthepressureinthepilotchamberdependsfromtheLPPasshowinginthepicturebelow:incaseofextraload(suspensionpressuregreaterthancrushload)thepressureinthesafetypilotchamberoftherelayvalveshallfollowthecharacteristicoftheLPP;insteaditremainconstantinordertothelimitationoftheMGDvalvemountedinsideEPAC2.
車重和先導腔室內(nèi)壓力的關(guān)系由LPP閥確定,具體見右圖:為防止額外的載重(懸掛壓力比滿載大),中繼閥先導腔室的壓力根據(jù)LPP的特性,另外EPAC2內(nèi)的MGD減壓閥會限制最大壓力。METROShenzhenTraining:BrakefunctionsEMERGENCYBRAKE(4)緊急制動(4)Whenthesafetyloopofthetrainisopened,thede-energizationofthemagnetvalveEVSOCC,fittedinsideeachEPAC2,allowstheemergencybrakeapplication.當列車安全回路打開時,EPAC2內(nèi)的EVSOCC電磁閥失電,實施緊急制動。TheaboveLPPdescribestheLPPvalvebehaviourdependingfromthesuspensionpressure;accordingtoEPAC2pneumaticconfigurationtheLPPoutputpressurearrivesasinputtotherelayvalve(seefigurebelow)thatgiveasoutputthemaximumpressurevaluebetweenLPPoutputandservicebrakevalvescontrolledbyEPAC2software;上文描述的LPP閥特性的取決于懸掛壓力,根據(jù)EPAC2氣路配置,LPP閥的輸出壓力為中繼閥的輸入壓力(見下圖),中繼閥會采用LPP的輸出壓力和EPAC2軟件控制常用制動之間的最大值。Iftheloadsignalcomingfromthesuspensionisnotoutoforder,duringanemergencyapplicationEPAC2softwareactsonservicebrakevalvesinordertoobtainapressurethatisthesamecomingfromthepneumaticside(fromLPPpneumaticvalve);inthiswayaredundancyofemergencybrakeisreached.如果懸掛系統(tǒng)傳過來的載重信號失效,在緊急制動過程中,EPAC2軟件會提供1個與氣路系統(tǒng)(從LPP氣動閥過來的)相同的常用制動氣路壓力,在這種模式下,緊急制動的冗余起作用。Iftheloadsignalcomingfromthesuspensionisoutoforder,forexamplethesuspensionpressureislowerthanthetarevalueorupperthanthecrushvalue,duringanemergencyapplicationtheEPAC2softwareactsonservicebrakevalvesinordertoobtainapressureforanemergencyapplicationincrushcondition.ThispressurearrivesintotherelayvalvethatgivesasoutputthemaximumvaluebetweenthepressurecomingfromservicebrakevalvesandtheLPPpneumaticvalve.如果懸掛系統(tǒng)傳過來的載重信號失效,例如懸掛系統(tǒng)壓力低于空車空載值或大于滿載值,在緊急制動過程中,EPAC2軟件會提供1個等于滿載緊急制動壓力的常用制動氣路壓力。這個壓力會達到中繼閥,中繼閥會輸出EPAC2常用制動氣路壓力和LPP壓力之間的最大值。METROShenzhenTraining:BrakefunctionsEMERGENCYBRAKE(5)緊急制動(5)
METROShenzhenTraining:BrakefunctionsEMERGENCYBRAKE(6)
緊急制動(6)Whenthesafetyloopofthetrainisopened,thede-energizationofthemagnetvalveEVSOCC,fittedinsideeachEPAC2,allowstheemergencybrakeapplication.當列車安全回路打開時,EPAC2內(nèi)的EVSOCC電磁閥失電,實施緊急制動。Theemergencybrakefunctionhastwodifferenttypesofmonitoring:緊急制動功能有2種不同類型的監(jiān)測:internalmonitoring(onlydiagnosticandmaintenancepurposes)ifavailable;
內(nèi)部監(jiān)測(僅用于診斷和維護使用),若可用;externalmonitoring.外部監(jiān)測。Internalandexternalemergencybrakemonitoringarerealizedfollowingthesamerulesandusingthesamecomponentsrespectivelyoftheinternalandexternalservicebrake.緊急制動的內(nèi)部監(jiān)測和外部監(jiān)測與常用制動的內(nèi)部監(jiān)測和外部監(jiān)測有著同樣的原理和部件。METROShenzhenTraining:BrakefunctionsHOLDINGBRAKE(1)保持制動(1)
Holdingbrakeisusedtoguaranteetheimmobilizationofthetraininstationforastatedtime.Italsomakespossiblethestartofthetraininarampwithoutrollingback.保持制動用于將列車在指定時間內(nèi)停放在坡道上。它同時也用于保證列車在斜坡上啟動不會溜車。Italsopreventthemovementofthetrainagainstaspurioustractioneffortonahorizontaltrack.它也用于保證列車在水平軌道上假定牽引力作用下的不會運動。HoldingbrakeisactuatedthroughtheElectro-pneumaticservicebrakeandthebrakingefforttargetisapercentageoffullservicebrakeforce(typicalvalue70%.Thisvalue,confirmedbybrakecalculations,isaSWparameter,adjustableforfinetuning).Thebrakeforceisproportionaltotheloadsignalofcar.保持制動由電空常用制動施加,大小為一定百分比的最大常用制動(典型的值為70%,這個值由制動計算確認,為制動軟件的參數(shù),是可調(diào)的)。這個制動力的大小與車的載重信號成比例。Ifthegivenbrakedemandishigherthantheholdingbrakelevel,brakedemandwillbeapplied.Conversely,whenthedemandwouldbelowerthanholdingbrakelevel,orthemanipulatorwouldbesetincoastingposition,EPAC2willapplytheholdingbrakeeffort.InthesecasesTRACTIONlineisnotbeactive.如果給定的制動需求大于保持制動,制動需求會施加。同樣的當制動需求小于保持制動或者控制器至于惰性位,EPAC2會施加保持制動力。這些情況下,牽引列車線未激活。ThefrictionbrakewillremainatholdingbrakeleveluntilthebrakesystemwillnotreceivetheTRACTIONstatefromtrainlinesactive.Insuchcondition,afteradelay(adjustablesoftwareparameterT1)equaltothebuilduptimeneededbypropulsioncontroltoachieveatractioneffortequalorgreaterthantheholdingbrakeeffort,itwillbesafetoreleasetheholdingbrake.Releasetimewillbeatthesamerateasfortheservicebrakeone(typicalT2<1,5seconds,tobeconfirmedduringtypetestsinceaffectedbypipinglayout).摩擦制動會保留保持制動力,直到制動系統(tǒng)接收到牽引狀態(tài)列車線。在這種情況下,延遲一段時間(可調(diào)整的軟件參數(shù)T1),牽引控制建立起一定的牽引力等于甚至大于保持制動力,這對于安全的緩解保持制動力非常重要。緩解時間和常用制動的緩解時間一致(T2<1,5s,此數(shù)值需要在調(diào)試階段確定,因為會受到管路布置的影響)
METROShenzhenTraining:BrakefunctionsHOLDINGBRAKE(2)保持制動(2)Alltherequirementslistedinthisfunction(HoldingBrake)arevalideveniftheEDbrakeisnotavailable.保持制動功能的所有條件在電制動不可用的情況下依然有效。METROShenzhenTraining:BrakefunctionsHOLDINGBRAKE(3)保持制動(3)
METROShenzhenTraining:BrakefunctionsPARKINGBRAKE(1)
Thisfunctionisactivatedmanuallybythedriverusingthebuttoninthecab.Controlofparkingbrakeactuatorsisachievedbymeansofapneumaticcircuit:adedicatedpushbuttonondeskactivatesthemagnetvalve(insidethededicatedpanelref.04.22)oneachcarthroughatrainwire.
此項功能通過司機手動操作司機室內(nèi)的按鈕施加。停放制動作動器的控制氣路:激活通過列車線連接的每車電磁閥(位于面板ref04.22上)的專用按鈕。Theparkingbrakeisdesignedtopreventthetrainfromrollingawaywhenit’sinstandstillcondition.停放制動用于防止列車在靜置情況下溜車。Thisfunctionisperformedthroughthededicatedparkingbrakecylindersmountedontheaxles.此項功能由每根軸上的專用停放制動缸施
溫馨提示
- 1. 本站所有資源如無特殊說明,都需要本地電腦安裝OFFICE2007和PDF閱讀器。圖紙軟件為CAD,CAXA,PROE,UG,SolidWorks等.壓縮文件請下載最新的WinRAR軟件解壓。
- 2. 本站的文檔不包含任何第三方提供的附件圖紙等,如果需要附件,請聯(lián)系上傳者。文件的所有權(quán)益歸上傳用戶所有。
- 3. 本站RAR壓縮包中若帶圖紙,網(wǎng)頁內(nèi)容里面會有圖紙預覽,若沒有圖紙預覽就沒有圖紙。
- 4. 未經(jīng)權(quán)益所有人同意不得將文件中的內(nèi)容挪作商業(yè)或盈利用途。
- 5. 人人文庫網(wǎng)僅提供信息存儲空間,僅對用戶上傳內(nèi)容的表現(xiàn)方式做保護處理,對用戶上傳分享的文檔內(nèi)容本身不做任何修改或編輯,并不能對任何下載內(nèi)容負責。
- 6. 下載文件中如有侵權(quán)或不適當內(nèi)容,請與我們聯(lián)系,我們立即糾正。
- 7. 本站不保證下載資源的準確性、安全性和完整性, 同時也不承擔用戶因使用這些下載資源對自己和他人造成任何形式的傷害或損失。
最新文檔
- 2025年度電競館場地租賃合同模板(含電競賽事組織服務)4篇
- 個人代駕服務誠信合作合同版
- 二零二五年度煤礦安全生產(chǎn)責任保險合同4篇
- 2025年度門面房出租合同電子簽名協(xié)議
- 二零二五年度消防系統(tǒng)維保與消防通道保障合同
- 二零二五年度瓷磚外貿(mào)進出口貿(mào)易合同3篇
- 專業(yè)籃球場租賃合同:2024年度合約版B版
- 2025年度交通事故免責與責任承擔合同
- 2025年行政合同范本:解析行政主體優(yōu)益權(quán)的實際操作與效果2篇
- 2025年度智能家居系統(tǒng)集成銷售合同范本8篇
- 水泵行業(yè)銷售人員工作匯報
- 《流感科普宣教》課件
- 離職分析報告
- 春節(jié)家庭用電安全提示
- 醫(yī)療糾紛預防和處理條例通用課件
- 廚邦醬油推廣方案
- 乳腺癌診療指南(2024年版)
- 高三數(shù)學寒假作業(yè)1
- 保險產(chǎn)品創(chuàng)新與市場定位培訓課件
- (完整文本版)體檢報告單模版
- 1例左舌鱗癌手術(shù)患者的圍手術(shù)期護理體會
評論
0/150
提交評論