注塑模具新模上模工作檢查表中英文對照全套

注塑模具新模上模工作檢查表中英文對照Newmoldsetupworkingchecklist#Checkpoint(確認點檢單元）YESNO1IsmoldsetupguyalreadygotqualificationfromFlextronicstraining?上模者是否取得公司培訓(xùn)部門的資格認證Pre-works2Iscorrectedmoldwillbesetup?是否正確就是要上的模具？3Iseyeringfittoeyeboltandenough?是否準備匹配和足夠數(shù)量的吊環(huán)？4IsCraneisready?天車是否準備好？5Aresetuptoolsready?上模工具是否準備好？6HowmanyKOholeforKOrodorpullbackrod?頂桿或拉桿孔的數(shù)量?7IfenoughKOrodsorpullbackrodsareprepared?是否準備足夠數(shù)量的頂桿或拉桿？8IfalltheKOrodsorpullbackrodsaresamesize?是否所有頂桿或拉桿都是同樣規(guī)格？9Haveanywarp,bentorthreaddamageKOrodorpullbackrod?是否發(fā)現(xiàn)有彎曲變形或者螺紋損壞的頂桿或拉桿？10Ifthemoldcoresideandcavitysideislockedbymold-lock?前后模是否鎖上？11Ifenoughnibs，hosesandconnectorsareprepared?是否準備足夠的水嘴,水管和接頭？12Ifthemoldwillrunbyhotwaterorhotoil?本套模具是否需要跑熱水或熱油？13Ifthemoldwillrunbysteam-assisted?本套模具是否需要跑蒸汽輔助？14Ifthismoldneedtopreparehightemperatureandhighpressurewaterhose?本套模具需要準備高溫高壓水管嗎？15Ifthismoldneedtopreparespecialconnectorsornibs?本套模具是否需要特制的接頭或水嘴？16Needtoprepare2setsofmoldtemperaturecontrollerforthismoldornot?本套模具是否需要2臺模溫機？17Needtopreparechillerforthismoldornot?本套模具是否需要準備冷水機？18Needtopreparehot-runnercontrollerforthismoldornot?本套模具是否需要準備熱流道控制器？19Needtopreparecorepulloutsystemforthismoldornot?本套模具是否需要提供抽芯功能？20NeedtoprepareEXTRAcorepulloutdeviceforthismoldornot?本套模具是否需要提供額外的抽芯設(shè)備？21Needtoprepareair-valveorairresourceforthismoldornot?本套模具是否需要氣閥或汽源？22Howmanysafetylimitswitchesinthemold?本套模具的安全限位開關(guān)的數(shù)量？23Ifthismoldfittosetupontheinjectionmachineaccordingtothemoldsize?根據(jù)模具的尺寸大小是否可以上機？24Ifthismoldfittosetupontheinjectionmachineaccordingtomachinefunctionalities?根據(jù)注塑機的功能是否可以匹配模具的需要？25IfCRANE100%safetyforthismold?天車是否絕對安全？26Ifsafetycapisready?是否準備好了安全帽？Newmoldsetupworkinginstruction(新模上模作業(yè)指導(dǎo))Moldsetupworking27MakesurethehorizontallevelmovingbyCRANEonthetopsideoftheinjectionmachine.確保模具保持水平狀態(tài)使用天車移到注塑機的上方。YESNO28HAVEtoremember:needtooption”moldsetting"modeformoldloadingandunloadingworking.必須記住：在上下模作業(yè)時，必須選擇“低壓裝?！蹦Ｊ?。29Makesurelocationringofthemoldandinjectionmachineismatched.確認模具的定位環(huán)與機器的定位全匹配。30Don'tforgetfittingthemoldtofrontclamp-platefirsteverytime.Thenclosemoldinlowpressureandmoldheightadjusting，somemachinehasautomaticmoldheightadjustmentfunction).不要忘記每次上模必須先貼往前模板，在低壓關(guān)模調(diào)整模厚(有些機器有自動模厚調(diào)整功能）。31Moldheightadjustmentfinished,thentieupclampinggrippersonfitsidefirst，needtoavoidconflictedwaterline.Don’tforget:grippersquantitydefinedis:400tbelow4pcsforeachside;exceed400tto600t6pcsforeachside,needtoaddmoregrippersifthemachineisexceed600t.模厚調(diào)整完成后，先打緊前模碼仔,不要與水路沖突。碼仔數(shù)量的定義：一般400噸以下注塑機前后模各打4個；大于400噸到600噸的機器應(yīng)該前后模個上6個碼仔；如果機器大于600噸的記住多加碼仔更安全。32Tightenupfixsideclampgrippers,thenstartedtohookupKOpinorpullbackrods,HAVEtorememberNEVERusebent,warporde-threadpullbackpinorboltandnutforejector-plate.AlltheKOpin,pullbackpinboltandnutsneedconsistencysize.打緊前模碼仔后，就開始連接頂桿或拉桿，千萬要記住：絕對不能使用彎曲的，變形的，滑牙的頂桿，拉桿，螺絲和螺母，所有頂桿，拉桿，螺絲和螺母規(guī)格要一致。33Everymoldwithoutearly-returnHAVEtohookuppullbackrods.所有沒有早回裝置的模具都必須連接拉桿。34Tieuprearclampgripperswithoutconflicttowaterline.打緊后模碼仔記得不要與水路沖突。35Whentightenuprearclampgrippers,HAVEtorememberunlockthemold-lock;Openthemoldinlowpressurereadyforwaterhoseorhotwater(hotoil)hookup.HAVEtoremember:moldloadingandunloadingjobneedtobedoneunder"moldsetting＂ｍｏｄｅ．打緊后模碼仔后，必須記得松開鎖模塊，然后低壓開模準備接水管（熱水管或者熱油管），必須記?。涸谏舷履Ｗ鳂I(yè)中，從開始到結(jié)束都必須在“模具安裝”模式下進行的。36WaterlineconnectionHAVEtokeepinmind:1>"IN""OUT"markandchannelmarkneedtoclearlyunderstand;2>needtoblowingupandcheckingandmakesureisnojammedinsidewaterlinebeforehookupthewaterhose;3>NEVERallowedloopingconnectionwaterline;4>Everycavityneedtomakesuresamewaterflowingdirection;5>Makesuresamelengthofwaterhoseforeverycavity;6>Needtoseparatelycontrolcavitysideandcoresidebytwomoldcontroller.7>Needtoseparatelycontrollblockinsertandmoldbase./接水路時必須牢牢記?。海薄嫡J清“進”“出”和渠道號；２〉接水管前用氣槍吹吹看看水路有否堵??；３〉各個模穴絕對不允許搭管連接；４〉每個模穴號確保一樣的水流方向；５〉確保每個模穴的水管長度一致；６〉前后模必須分開控制溫度；７〉模腔與模胚要分開控制溫度。37Safetylimitswitchconnection:needtohookupeverysafetylimitswitchifthemoldwith.Normallyeveryplasticmoldsurebehaveatleastoneortwolimitswitchforejectorplatereturn.Iffoundwithoutanylimitswitchorearly-returndeviceforejector-platepleasereporttosupervisor.Notice:normallyforsafetylimitswitchconnection,needtopaperformallyaskforfacility'ssupport.安全限位開關(guān)連接：只要是模具上配有的安全限位開關(guān)都必須連接，通常塑膠模具都會配有至少１個或者２個安全限位開關(guān)給頂針板復(fù)位.如果發(fā)現(xiàn)沒有限位開關(guān)又沒有早回裝置的必須向主管匯報。注意：對于安全限位開關(guān)，通常應(yīng)該正式的書面要求設(shè)備部協(xié)助。38Hotrunnercontrollerconnection:1>Needtoclearlytoknowhowmanyheatzoneswiththemold;2>Needtooptionmatchinghotrunnercontrollerandcable;3>Needtocorrectlytohookupmaleandfemaleconnectorbetweenmoldandhotrunnercontroller;4>Ifconnectorinthemoldnotmatchtothelinkingcable,needtopaperformallyaskforfacilityreplaceofcorrectstandardconnector，noallowedtoreplacetheconnectorofthecable.熱流道控制器連接：1〉必須很清楚地了解模具需要多少段熱源；2〉必須選配合適的控制器和電源連接線；3〉模具與熱控制器之間的母座與公座要連接正確；4〉如果沒有合適的接頭匹配模具，應(yīng)該書面要求設(shè)備部更換模具那端的母座與公座使其統(tǒng)一化標準化，而不是更換電源連接線那頭的接頭。39Airvalveforvalvepinconnection,HAVEtokeepinmind:1>forthemoldwithvalve-pin,NEVERhookupair