電動機往復(fù)式壓縮機技術(shù)規(guī)格書

自然氣管道工程ChinaPetroleumPipelineEngineeringCorporation設(shè)計證書編號 030005-sj勘察證書編號 030005-kj

技術(shù)規(guī)格書平臺氣舉采油地面工程

文件號：工程號：版次：A階段：初設(shè)第1頁共97頁日期：SPECIFICATIONFORELECTRICMOTORENGINEDRIVEN/RECIPROCATINGCOMPRESSOR編制編制校對審 核審 定核 準自然氣管道工程ChinaPetroleumPipelineEngineeringCorporation設(shè)計證書編號 030005-sj勘察證書編號 030005-kj

技術(shù)規(guī)格書平臺氣舉采油地面工程

文件號：工程號：版次：A階段：初設(shè)第2頁共97頁日期：電動機/往復(fù)式壓縮機技術(shù)規(guī)格書編制編制校對審 核審 定核 準文件號：文件號：技術(shù)規(guī)格書自然氣管道工程ChinaPetroleumPipelineEngineeringCorporation第3頁共97頁目 錄PARTA GeneralDescriptionandRequirements ............................. 5\l“_TOC_250012“第一局部工程概況和要求............................................................. 51GeneralDescriptionofProject ...................................................... 51工程概況...................................................................................... 5\l“_TOC_250011“2GeneralDocumentRequirements ................................................... 5\l“_TOC_250010“2投標文件總體要求...................................................................... 5\l“_TOC_250009“PARTB VendorandproductExperience ........................................ 8\l“_TOC_250008“其次局部供貨商和產(chǎn)品業(yè)績......................................................... 8\l“_TOC_250007“PARTC SpecificationsforCompressorUnits 10\l“_TOC_250006“第三局部壓縮機組技術(shù)規(guī)格書 10\l“_TOC_250005“General 10\l“_TOC_250004“1總則 10\l“_TOC_250003“ScopeofSupply 10\l“_TOC_250002“供貨范圍 10Codes,StandardsandUnits 14標準、標準和單位 14SiteConditions 18現(xiàn)場條件 18ReciprocatingCompressors 20往復(fù)式壓縮機 20\l“_TOC_250001“ElectricMotorEngine 28\l“_TOC_250000“電動機 28InstrumentControlandElectric 50掌握儀表、電氣 50文件號：文件號：技術(shù)規(guī)格書自然氣管道工程ChinaPetroleumPipelineEngineeringCorporation第4頁共97頁PulsationandVibrationControl 65脈動和振動掌握 65PressureVessels,Valves,ProcessgassystemandAuxiliaryItems.659壓力容器、閥門、工藝氣系統(tǒng)及輔件 65Inspection,ShipmentRequirementandSiteAcceptance 69檢驗、運輸要求及現(xiàn)場驗收 69SparePartsandSpecialTools 70備品備件及特別工具 70Guarantee 7112保證 71TechnicalDocumentRequirementforBid 76投標技術(shù)文件要求 76ProcessDesignBaseData 80設(shè)計根底數(shù)據(jù) 80Attachment:TableofComments,ClarificationsandExceptionstoTheSpecification 8815附錄 對本技術(shù)規(guī)格書的建議、澄清和偏離一覽表 88附件1 設(shè)計聯(lián)絡(luò) 89附件2 脈動分析審查和工廠試驗 90附件3 設(shè)備監(jiān)造 91附件4 培訓(xùn) 92附件5 現(xiàn)場效勞 95附件6 現(xiàn)場驗收 96文件號：文件號：技術(shù)規(guī)格書自然氣管道工程ChinaPetroleumPipelineEngineeringCorporation第5頁共97頁PARTA GeneralDescriptionandRequirements1GeneralDescriptionofProject1工程概況1.1GeneralIntroductionofW-EGasTransmissionLiuzhuangUndergroundGasStorageProject1.1西氣東輸?shù)叵聝鈳旖ㄔO(shè)工程劉莊地下儲氣庫簡介W-EGasTransmissionLiuzhuangUndergroundGasStorageProjectistheaccessorial project of Ji—Ning Pipeline which is one part of W-E GasTransmissionPipelineProject.ItsmainroleistoensurethedownstreamconsumerofJi—NingPipelinecanusenaturalgassafelyandreposefully.Theinjectioncapabilityofthefirstperiodis150×104m3/dandtheextractioncapabilityis240×104m3/d.西氣東輸?shù)叵聝鈳旖ㄔO(shè)工程劉莊地下儲氣庫是西氣東輸管道冀寧支線的配套工程。其主要任務(wù)是確保為冀寧線下游用戶安全平穩(wěn)供氣。該工150×104m3/d240×104m3/d。Thevendorshallsupply2electricmotorengine/reciprocatingcompressorunitstofulfilltheinjectioncapability.2套電動機驅(qū)動的往復(fù)式壓縮機組。2GeneralDocumentRequirements22.1Allbiddingdocuments,materialsanddrawingsshallbeprovidedandorganizedinaccordancewiththeSpecifications,butnotlimitedasthese.文件號：文件號：技術(shù)規(guī)格書自然氣管道工程ChinaPetroleumPipelineEngineeringCorporation第6頁共97頁全部的投標文件和資料及圖紙均應(yīng)當按規(guī)格書要求進展編制和供給，但不限于此。Thegoverninglanguagesofappliedstandardsshallbeinitsoriginallanguages〔thedefaultlanguageisenglish〕.〔默認的語言是英語。Inbiddingdocuments,thecontentlist,thefirstandsecondlevelsofcontenttitlesshallbeinChineseandEnglish.全部投標技術(shù)文件名目和二級標題必需同時使用中文和英文。AllcalculationsanddisplayshallbeintheS.I.unit.Alldocuments,drawings,instrumentdisplaypanelshallbedimensionedinS.I.units.全部計算和計算結(jié)果的表示都應(yīng)當承受國際〔SI〕單位制。全部文件、圖紙及儀表顯示盤均承受國際〔SI〕單位制。TheBuyerreservestherightstochangeunits’quantity,capacityandtechnicalspecifications.Anychangesshallbeinformedtoallbiddersinwritingbeforeendofbidding.前以書面形式通知全部投標者。ThespecificationisbothinChineseandEnglish,incaseofconflict,theChineseversiongoverns.本技術(shù)規(guī)格書有中英文兩種語言，假設(shè)發(fā)生沖突，以中文版本為準。Thevendorshallgivesupporttounits’maintenanceandoverhaul.供貨商應(yīng)對機組的修理及大修賜予支持。AllmanufacturingplantsoftheVendorandthemajorSub-vendorsneedtobeISO9001certified.文件號：文件號：技術(shù)規(guī)格書自然氣管道工程ChinaPetroleumPipelineEngineeringCorporation第7頁共97頁全部主要設(shè)備的供貨商及主要分包商的工廠均需獲得ISO9001認證。Thevendorshallberesponseforqualityofthewholeunits.2.9供貨商應(yīng)對機組的整體質(zhì)量負責。文件號：文件號：技術(shù)規(guī)格書自然氣管道工程ChinaPetroleumPipelineEngineeringCorporation第8頁共97頁PARTB VendorandproductExperience1Thebiddersshallsubmitbriefintroduction,inChinese,ofthespecificsub-companyordivisionorplantdirectlyresponsiblefortheprojectandtheequipmentdesign,manufacture,delivery,servicesandsupport.投標者需使用中文呈報為本工程供給設(shè)計、制造、供貨、供給售后效勞和技術(shù)支持的具體部門和工廠的簡介。Thebiddersshallsubmitbriefintroduction,inChinese,aboutthetechnologyandtheproductofrecommendedcompressorandengine.投標者需使用中文呈報所推舉的壓縮機、電動機的技術(shù)和產(chǎn)品進展歷史的簡介。Thebiddersshallsubmit,inChinese,itsexperiencelistofproposedcompressorunitswithgeneraldatainSIunit.投標者需使用中文呈報所推舉的壓縮機組在類似工程上的實際應(yīng)用清單，同時用SI單位制供給主要參數(shù)。Theproposedcompressor/electricmotorenginecombination shallbeprovendesignandisfieldproven,thevendorisrequiredinstallationlistingofproposedmodel(compressorandengine)thathavebeenprovidedinoilfieldorsimilarlocations.Vendorsshouldalsoprovidetheirtotalinstallationlisting.Thelistingshallincludemodelnumber,operatingparameters,start-update,totalrunninghours,installationaddress,andcontactnameoftheinstallationsforBuyer’sverification.文件號：文件號：技術(shù)規(guī)格書自然氣管道工程ChinaPetroleumPipelineEngineeringCorporation第9頁共97頁所供給的壓縮機/電動機組合必需具備成熟牢靠的設(shè)計使用閱歷。供貨商應(yīng)供給當報價類型的壓縮機及電動機在油氣田或類似場所的使用業(yè)績、橇裝業(yè)績，包括操作參數(shù)、投用日期、累計運行周期，和安裝現(xiàn)場地址、號碼等供買方審查。Thebiddersshallsubmit,inChinese,thehistoricandstatisticdataofoperationhours,andMTBF(MeanTimeBetweenFailure)oftherecommendedgasengine,provingitsreliabilityandlife.投標者應(yīng)使用中文呈報所推舉的電動機的運行時間，故障周期的實際歷史統(tǒng)計資料，以證明其牢靠性和壽命的具體閱歷。Thebiddershallsubmitthereferenceofsingleunitsoperatingforatleast25,000hours,toprovethemainpartsoverhaulperiodofunits,andtoprovetheoverhaulperiodofunits.25,000小時運行業(yè)績以證明機組主要部件的大修周期和機組的大修周期。Vendorqualificationsshallincludeassessmentofqualitysystems,fabrication,designandtestingcapabilities.7供貨商資質(zhì)應(yīng)包括質(zhì)量保證體系，設(shè)計、制造和檢測力量。自然氣管道工程有限公司ChinaPetroleumPipelineEngineering

文件號：第10頁共97頁PARTC SpecificationsforCompressorUnits1General1總則1.1EquipmentName:Electricmotorenginedrivenreciprocatingcompressorunits.設(shè)備名稱：電動機/往復(fù)式壓縮機組。Sitelocation:Thegasinjection-extractionstationatJinhuChenqiaoLiuzhuang,JiangsuProvince,China.安裝地點：中國江蘇省金湖縣陳橋鎮(zhèn)劉莊地下儲氣庫集注站內(nèi)。Thisspecificationcoverstheminimumrequirementsfordesign,fabrication,test,inspectioncheckandacceptsofelectricmotorengine/reciprocatingcompressorunitsatW-EGasTransmissionLiuzhuangUndergroundGasStorageProject.1.3動機/往復(fù)式壓縮機組在設(shè)計、制造、檢驗、測試、驗收、現(xiàn)場效勞等方面的最低要求。2ScopeofSupply2供貨范圍2.1The vendor shall supply 2 complete electric motor engine/reciprocatingcompressorunitsfortheproject.Thecompressorisdrivenbyelectricmotorengine.Eachcompressorskidincludes,butnotbelimittedto,packagedengine/reciprocatingcompressor,packagedautomaticcontrolinstrumentationsystem,lubeoilsystem,processgassystem,coolingsystem,controlsystem,gearboifequire,skid,sparepartsanddocuments.自然氣管道工程有限公司ChinaPetroleumPipelineEngineering

文件號：第11頁共97頁2動。每個壓縮機橇包含但不限于：成套的電動機/往復(fù)式壓縮機組和配套自動掌握儀表系統(tǒng)、潤滑油系統(tǒng)、工藝氣系統(tǒng)、冷卻系統(tǒng)、掌握系統(tǒng)、變速箱〔假設(shè)需要〕、底橇、涂漆、備品備件和資料。Compressor,gasengineandaccessoriesshallbemountedonasingleskidandtobetransportedasasingleunit,aircoolershallbeshippedindividually.壓縮機、電動機及橇上附件應(yīng)整體運輸，冷卻器橇單獨運輸。Thevendorshallsupplytemporaryconetypesuctionstrainerandpipelineatcompressorinlet,compressorsuctionblockvalve(pneumatic),dischargeblockvalve(pneumatic),dischargeblowdownvalve,reliefvalve, dischargecheckvalve,eachstagesuction/dischargepulsationdrums,inletscrubbers,cooler,wasteoiltank,lubricationsystem,start/unloadsystem,controlpanelandit’swiringtothemainskid,pipingonskid,instrumentsandheattracingonskid,tools,sparepartsandothercomponentsnotmentionedbythebuyerbutnecessarytosatisfythefunctionalrequirementsoftheequipment.ThevendorshallsupplytheunitsaccordingtotheP&IDacceptedbythebuyerandthecontractandsupplyprimarilychargedmaterialsduringtestrun.Thevendorshallsupplycompanionflanges,gaskets,nutsandboltsforallflangedconnectiontotheextendoutsideofthebuyer’ssystem. Thevendorshallsupplythenecessarysteeloperatingplatform.Whentheplatformisinstalledinsite,itshallbeintegratedandgoodlookingwithoutblockingtheoperationofvalves.Alsofoundationanchorboltshallbeprovidedbyvendor,andconsignedthreemonthsaheadofschedule.供貨商應(yīng)當供給壓縮機進口臨時過濾器及管段，進出口切斷閥〔氣動〕、進出口放空閥、安全閥、出口單向閥、脈動緩沖罐、進口緩沖罐、冷卻器、污油罐、潤滑油系統(tǒng)、機組啟動卸載系統(tǒng)、掌握盤及其與主橇接線、配電箱及其自然氣管道工程有限公司ChinaPetroleumPipelineEngineering

文件號：第12頁共97頁與主橇接線、橇上配管、儀表及伴熱保溫、工具、備件及以上買方未提及的為P&ID及合同供貨，并供給試運行期間一次性充裝的物品。全部與橇塊連接的工藝管道和儀表電氣配管均接至壓縮機正前方的橇邊，供給用戶接口處的配對法蘭、螺栓、螺母和墊片。供給必要的橇上供操作和維護的操作鋼平臺?，F(xiàn)場安裝后，鋼平臺要保持完整、美觀并不得占用橇體閥門安裝、操作空間。供給底橇地腳螺栓，并提前三個月發(fā)貨。Pulsationandmechanicalstudy–inaccordancewithAPI-618approach3.脈動和機械振動爭論，按API-6183種方式。Unitsshopinspectionandtestingwithinspectionandtestreports.機組車間檢驗和試驗、并供給檢驗和試驗報告。Sparepartsforunitsinstallation,startupandfor2yearsnormaloperation.機組安裝、開工和兩年運行所需備品備件。Specialtoolsforunitsinstallationandmaintenance.保證機組安裝檢修用的專用工具。Paintforstandardonshoreapplication,exportcrating.標準陸上涂漆、包裝。Scopeofsupply供貨邊界Processgasinlet:skidedge.工藝氣入口：橇邊。Processgasoutlet:skidedge.工藝氣出口：橇邊。Vents:Manifoldedtoskidedge.自然氣管道工程有限公司ChinaPetroleumPipelineEngineering

技術(shù)規(guī)格書

文件號：第13頁共97頁Instrumentair:Manifoldedtoskidedge.儀表風：通過匯管接至橇邊。Drain:Manifoldedtoskidedge.排污：通過匯管接至橇邊。Motor,Electricalequipment:supplytojunctionbox(includingthejunctionbox).電動機、電氣設(shè)備：供貨至接線盒(包括接線盒)。Skidmountedinstrumentsconnecttocontrolpanel.橇上儀表接線至掌握盤。Lubesystem:supplylubeoillinetoskidedge.潤滑油補油線接至橇邊。Theinterconnectionlinebetweenmainskidandaircooler:donebyvendor2.9.9主橇與空冷器之間的配管由賣方負責。Reliabilityindex牢靠性指標Theequipmentannualcontinuousoperabilityshallbegreaterthan6000hours.6000小時。Theequipmentincludingauxiliariesshallbedesignedandconstructedforaminimumservicelifeof20years,overhaulperiodofcompressorsandenginesshallbegreaterthan40000hours.2.10.2設(shè)計和制造上述設(shè)備及其附件時，供貨商應(yīng)當保證：機組最低運行壽命2040000小時。Thelubeoilcontainedinthecompressordischargegasshallnotexceed自然氣管道工程有限公司ChinaPetroleumPipelineEngineering

文件號：第14頁共97頁1ppm(wt).Themaximumallowablepistonspeedshallbe300m/min.2.11注入地層(壓縮機組橇塊邊出口)自然氣所含潤滑油量不超過1ppm(wt)?；?00m/min。3Codes,StandardsandUnits3標準、標準和單位Thelatesteditionofthestandardsshallbeusedduringdesignandfabrication,includingaccessories.設(shè)計和制造過程中應(yīng)遵循以下標準的最版本，包括附件。APISpec11PSpecificationforReciprocatingCompressorforOilandGasProductionServicesAPISpec11P油氣生產(chǎn)配套用往復(fù)式壓縮機組APIstd618ReciprocatingCompressorsforPetroleum,Chemical,andGasIndustryServicesAPIstd618 應(yīng)用于石油、化工和自然氣工業(yè)的往復(fù)式壓縮機API RP500 Classification of Locations for Electrical Installations PetroleumFacilitiesAPIRP500石油場所用電氣安裝區(qū)域分級API526FlangedSteelSafety-ReliefValvesAPI526 鋼法蘭安全閥API607,API6FAfiretestofthevalveAPI607,API6FA閥門防火試驗要求APIRP-551ProcesssurveyinstrumentAPIRP-551工藝測量儀表APIRP-554Useandcontrolofprocessinstrument自然氣管道工程有限公司ChinaPetroleumPipelineEngineering

文件號：第15頁共97頁APIRP-554工藝儀表使用及掌握TEMAStandardsofTubularExchangerManufacturesAssociationTEMA管殼式換熱器協(xié)會標準ASMEⅡBoilerandPressureVesselCodenondestructiveASMEⅡ鍋爐和壓力容器標準ASMEⅧPressurevesselsASMEⅧ壓力容器ASMEⅨWeldingandBrazingQualificationsASMEⅨ焊接及釬焊評定標準ASMEB1.20.1PipeThreads,GeneralPurposeASMEB1.20.1一般管螺紋ASMEB16.5PipeflangesandFlangedFittingsASMEB16.5管法蘭和帶法蘭的管件ASMEB31.3ChemicalPlantandPetroleumRefineryPipingASMEB31.3化工廠和煉油廠用配管SA-S20 Specification Forms for Process Measurement & ControlInstruments,PrimaryElements&ControlValvesISA-S20工藝測量、主要掌握儀器部件和掌握閥的技術(shù)規(guī)格IEC-61508〔Part1〕FunctionalsafetyofE/E/PEsafety-relatedsystemsIEC-61508〔Part1〕電器/電子/相關(guān)的可編程序電子安全系統(tǒng)的安全功能一般要求NACEMR0175SulfideStressCrackingResistant-MetallicMaterialforOilfieldEquipmentNACEMR0175油田設(shè)備用抗硫化應(yīng)力開裂材料自然氣管道工程有限公司ChinaPetroleumPipelineEngineering

文件號：第16頁共97頁OSHA29CodeofFederalRegulationsSection1910.1001OSHA美國安全部職業(yè)安全和衛(wèi)生標準ChinaPressureVesselQualityLicense中國國家質(zhì)量技術(shù)監(jiān)視局頒發(fā)的壓力容器制造許可證IEC-60034 ElectricrotatingmachineIEC-60034 旋轉(zhuǎn)電機IEC-61010Safetyrequirementsforelectricalequipmentformeasurement,control,andlaboratoryuseIEC-61010 測量、掌握和試驗室用電氣設(shè)備的安全要求IEC-60079 ElectricalequipmentforexplosivegasatmosphereIEC-60079 爆炸性氣體環(huán)境用電氣設(shè)備IEC-61000 Electromagneticcompatibility,EMCIEC-61000 電磁兼容性(EMC)IEC-60751IndustrialplatiniumresistancethermometersensorsIEC-60751工業(yè)鉑電阻溫度計傳感器ISO1680:1999Acoustics-TestcodeforthemeasurementofairbornenoiseemittedbyrotatingelectricalmachinesISO1680:1999聲學(xué)測定旋轉(zhuǎn)電機放射的空氣聲的試驗規(guī)程ISO216:1975Writingpaperandcertainclassesofprintedmatter-Trimmedsizes-AandBseriesISO216:1975A和B系列ISO1940Mechanicalvibration-BalancequalityrequirementsofrigidrotorsISO1940機械振動剛性轉(zhuǎn)子的平衡質(zhì)量要求GB/T1993-1993Coolingmethodsforrotatingelectricalmachines自然氣管道工程有限公司ChinaPetroleumPipelineEngineering

文件號：第17頁共97頁GB/T1993-1993旋轉(zhuǎn)電機冷卻方法GB/T4942.1-2023Classificationofdegreesofprotectionprovidedbyenclosuresforrotatingmachines(IPcode)GB/T4942.1-2023旋轉(zhuǎn)電機外殼防護分級(IP代碼)GB50058-1992SpecificationsforthedesignofelectricsystemsinplaceswithexplosionandfireGB50058-1992爆炸和火災(zāi)危急環(huán)境電力裝置設(shè)計標準GB3836ElectricalapparatusforexplosivegasatmopheresGB3836爆炸性氣體環(huán)境用電氣設(shè)備GB10068-2023Mechanicalvibrationofcertainmachineswithshagtheights56mmandhigher-Measurement,evaluationandlimitsofvibrationGB10068-202356mm評定及限值GB755-2023Rotatingelectricalmachines-RatingandperformanceGB755-2023旋轉(zhuǎn)電機定額和性能GB150-1988PressurevesselswithsteelGB150-1988鋼制壓力容器Forcompressors,APISpec11PorAPISpec618(thelastestversion)shallgovern壓縮機承受APISpec-11P或API-618標準ForPackagingand,auxiliarydeviceinstallation,APISpec11Pshallbegovern.關(guān)心系統(tǒng)配套承受APISpec11P標準自然氣管道工程有限公司ChinaPetroleumPipelineEngineering

技術(shù)規(guī)格書SiteConditions4現(xiàn)場條件

文件號：第18頁共97頁Siteconditions環(huán)境條件Climateconditions氣象條件1〕Meanannualatmospherepressure〔kPa〕101.571〕年平均大氣壓力〔kPa〕101.572〕Monthlyaveragehightemperature〔℃〕28.72〕月平均最高溫度〔℃〕：28.73〕Monthlyaveragelowtemperature〔℃〕4.13〕月平均最低溫度〔℃〕：4.14〕Maximumextremetemperature〔℃〕404〕極端最高溫度〔℃〕：405〕Minimumextremetemperature〔℃〕-6.55〕極端最低溫度〔℃〕：-6.56〕Relativehumidity(%)6〕相對濕度〔%〕Summeraveragehumidity(averagehottestmonth)79%累年夏季最大月平均相對濕度：79%Winteraveragehumidity(averagecoldestmonth)76%累年冬季最大月平均相對濕度：76%7〕Maximumfrozenearthdepth〔cm〕5自然氣管道工程有限公司ChinaPetroleumPipelineEngineering

文件號：第19頁共97頁7〕最大凍土深度〔cm〕： 5Earthquakeintensity Level74.1.2地震烈度： 7度Utilities公用工程條件Powersupply供電Mainpower 10kV(-10%~10%),inaccordancewithGB5005250Hz(-1%~1%),3Phase主電源 10kV〔偏差：-10%~10%〕符合GB50055規(guī)定50Hz(偏差：-1%~1%)，三相Auxiliarypower 380/220V(-10%~10%),50Hz,3Phase/1Phase關(guān)心電源 380/220V〔偏差：-10%~10%〕，50Hz，三相/單相Instrumentpowersupply 220V(-10%~10%),50Hz,1Phase儀表供電 220V〔偏差：-10%~10%〕，50Hz，單相Instrumentair儀表風Pressure:0.5~0.8MPa(G)4.2.2.1壓力：0.5~0.8MPa(G)Dewpoint:-17℃4.2.2.2露點溫度：-17℃Blowdownsystembackpressure:0.1MPa(G)放空管背壓：0.1MPa(G)Siteofcompressorinstallation自然氣管道工程有限公司ChinaPetroleumPipelineEngineering壓縮機組安裝地點

技術(shù)規(guī)格書

文件號：第20頁共97頁Indoor Withoutheating壓縮機封閉罩棚 無采暖Hazardousareaclassification4.4爆炸性氣體環(huán)境劃分IECstandards,Zone2,GroupIIB,combustiontemperature135～200℃(T4)(EXdⅡBT4)按IEC標準，2區(qū)，ⅡB135～200℃(T4)(EXdⅡBT4)NECstandards,Class1 GroupD DivisionⅡ按NEC標準，1類，Ⅱ區(qū)，D組ReciprocatingCompressors5往復(fù)式壓縮機5.1General總則ThereciprocatingcompressorshallbedesignedinaccordancewithAPI618.ItshallbesuppliedbytheVendoranddrivenbyabove-mentionedelectricmotorengine.Itshallbedesignedfromthepointofstability,firmnessandreliability.往復(fù)式壓縮機應(yīng)依據(jù)API618進展設(shè)計，往復(fù)式壓縮機由承包商供給，壓縮機應(yīng)由電動機驅(qū)動，往復(fù)式壓縮機的設(shè)計應(yīng)從穩(wěn)定性、結(jié)實和牢靠的角度動身。Eachreciprocatingcompressorshouldincludegascylinder,gearbox(ifrequired),coupling,pulsationandvibrationcontrolsystem,lubeoilsystem,coolingsystem,aircoolerandaccessorydevices.自然氣管道工程有限公司ChinaPetroleumPipelineEngineering

文件號：第21頁共97頁每套往復(fù)式壓縮機系統(tǒng)包括：氣缸、變速箱(假設(shè)需要)、聯(lián)軸節(jié)、脈動和振動掌握裝置、潤滑油系統(tǒng)、冷卻系統(tǒng)、空冷器及配套設(shè)施等。Compressorshouldbehorizontal,withbalancedopposedcylinders,theframeshallbewaterproofanddustproof.壓縮機組應(yīng)當為對稱平衡式多缸氣體壓縮機，并選用對稱平衡，防潮、防塵機身。Thecompressorshallbeeasyforinspection,assemblyandreplacementofitscomponents.壓縮機的設(shè)計應(yīng)能便利于部件的檢查、組裝以及更換。Anexplosionreliefdoorisequippedoncompressorframe.機身裝備防爆門。Compressormainbearingshallbepressurelubricated.EachbearingshallbeequippedwithRTD(Pt.100ohm@0oC)RTD鉑熱電阻(0100歐姆)。EachcylinderpackagingshallbeequippedwithRTD(Pt.100ohm@0oC)填料函承受RTD鉑熱電阻(0100歐姆)。MetrixvibrationprobesMetrix振動探頭Compressorunitsshallbeoperatebetween75-100%oftheunitsdesignspeed，thespeedofelectricmotorisfixed.75％到100%定值。Thecalculatedrodloadunderallworkingcasesshallnotbegreaterthan85%ofthemaximumallowablerodloadofthecompressor(basedonexperienceandsafe自然氣管道工程有限公司ChinaPetroleumPipelineEngineering

文件號：第22頁共97頁operation).RodloaddefinitionandoverloadingshallbeinaccordancewithAPI-618.計算各工況下活塞桿負荷，在任何操作工況下，最大活塞桿負荷小于最85%。(基于閱歷、安全操作)活塞桿負荷定義和超負荷力量API-618。Forallspecifiedoperatingloadconditions,theaxialcomponentofthecombinedrodloadingshallreverseenoughtoassureadequatelubricationbetweenthecrossheadpinandbushingduringeachcompleteturnofthecrankshaft.計算各工況反向角，要求反向角足夠大，保證十字頭銷及其襯套之間充分潤滑。Thevendorshallsupplyastart-upbypass(manual/automatic)startingatthefinaldischargeandterminatingatthesuctionscrubber.供貨商應(yīng)當供給一個帶手動閥的自動啟動旁通，啟動旁通起自末級出口，終至入口緩沖罐。ThevendorshallpayattentiontothecontentofCO andwaterinprocessgas2inthedesignofthecompressorunits.Thechoiceofmaterialshallmeettheprocessrequirements.ThevendorshallfollowAPI-11PforCO contentsintheprocessgas.2Ifthereareoptionstomeetthetechnicalrequirement,theyshallbeofferedforbuyer’schoice.CO酸性氣體和水含量，確保所使用的材料能2適應(yīng)工藝要求。對工藝氣中CO2

，設(shè)計和裝備按API-11P。假設(shè)技術(shù)上存在防腐的各種選擇項，列出清單供用戶選擇。Exceptfortemperatureandpressuremeatuses,alltheprocessgasmeatuses(includelevelgaugesonthepulsationvessels)areflangesconnection.除測溫順測壓接口外，全部工藝氣接口〔包括緩沖罐上的液位儀表接口〕自然氣管道工程有限公司ChinaPetroleumPipelineEngineering均為法蘭連接。

技術(shù)規(guī)格書

文件號：第23頁共97頁Groundingtie-inshallbeprovidedforcompressorunits.壓縮機橇塊上應(yīng)供給接地線接頭。ThevendorshallprovideSafetyQualityLicensingCertificateformanufacturingofpressurevesselsauthorizedbyBoiler&PressureVesselSafetyAdministrationofthePeople’sRepublic.ofChina供貨商供給的壓力容器必需擁有中國國家壓力容器安全質(zhì)量許可證。Compressorunitsoutlettemperaturefromtheaftercoolershouldbelow70℃.70℃。Expectednoiselevelshallbelessthan85dBAmeasuredat1meterfromthemachineinfreefield.5.1.18壓縮機組及連接收線任何一米位置處的噪音不應(yīng)超過85dBA。Gascylinder壓縮機氣缸Horizontaldoubleactingcylinders.臥式雙作用氣缸。Distancepiece隔距塊API-11PTypeIIorAPI-618TypeIVdistancepieceshallbeused.CylinderpressureratingshallbeinaccordancewithAPI-618.承受API11PII型或API618IV型隔距塊。氣缸壓力等級的選型執(zhí)行API-618。Themaximumdischargetemperatureshallnotexceed149℃(API-11P).Eachcylindershallhaveitstemperaturemeasureforthispurpose.自然氣管道工程有限公司ChinaPetroleumPipelineEngineering

文件號：第24頁共97頁149℃(API-11P)。每個氣缸應(yīng)有特地的用于此用途的溫度測量點。Pistonsshallbemanufacturedwithnon-aluminummaterial.Pistonringsshallbenon-metal.承受非鋁材質(zhì)活塞和非金屬活塞環(huán)。Packingcasesshallbeprovidedwithacommonventanddrainbelowthepistonrodtubetotheoutsideofthedistancepiece.Theseparatordeviceandawasteoiltankshallbeprovided供貨商應(yīng)將隔距塊上放空、排污、清掃等配管聯(lián)在一起接至橇邊，并應(yīng)設(shè)有氣液分別設(shè)施，并為分別設(shè)施供給一個廢油罐。Thecylindersshallbeequippedwithclearanceadjustmentdevicesaccordingcompressorvolumeadjustmentrange.依據(jù)流量調(diào)整范圍為氣缸配備可調(diào)余隙腔。Thecylindersshallbeequippedwithpneumaticunloadingdevicesaccordingcompressorvolumeadjustmentrange.5.2.7依據(jù)流量調(diào)整范圍為氣缸配備氣動卸荷裝置。Customerwillnotacceptthenewmodelcylinderthathasn’tbeenusedattheexistentcompressor.供貨商供給的壓縮機應(yīng)選用定型的且在已有站場經(jīng)使用驗證過的氣缸。PulsationandVibrationControl脈動抑制裝置PerformedaccordingtoAPI618part3.9designapproach3.Pulsationandvibrationstudyreportisneeded.Thestudycoversstationpipingforcompressorparalleloperation.自然氣管道工程有限公司ChinaPetroleumPipelineEngineering

文件號：第25頁共97頁依據(jù)APIstd618應(yīng)考慮多臺壓縮機組并聯(lián)操作及機組橇外工藝配管。PossibleextracostresultedfrompulsationstudyshallbebornebyVendor.5.4.2脈動分析后可能引起的費用增加由供貨商擔當。LubeOilSystem潤滑系統(tǒng)Thevendor shallfurnishacompletepressurizelubricationsystemwithlubricationprotectionandshutdownsystem,including:Lubeoilrecruittankwithkeeper,canfeedoilautomatically；Mainpumpoflubeoil;Compressorpre-lubricateoilpumpshallbeprovideforeachunits,thepumpisdrivenbyelectricmotor(380V/3Ph/50HzAC).供貨商應(yīng)當供給一套完整強制潤滑系統(tǒng)和潤滑油故障報警及停車系統(tǒng)。其中包括：潤滑油補充罐及其支撐構(gòu)造，可實現(xiàn)自動補油；主潤滑油泵；(380V/三相/50Hz溝通電供電)。Thecylinderpressurizedlubricationsystemisablockdistributionlubricationsystemsincludealubemeter,faultindicators. Theframeoilsystemshallbefurnishedwithanoil-filteranddifferentialpressureindicationacrosstheoilfilter.自然氣管道工程有限公司ChinaPetroleumPipelineEngineering

文件號：第26頁共97頁潤滑系統(tǒng)承受一個安排器機械潤滑系統(tǒng)，并安裝有機油表和故障指示器，潤滑油過濾器，油壓力調(diào)整閥溢流閥等閥門并配差壓計。Thevensdorshallprovidealubricatorheaterwithtemperaturecontrolforthecyclinderlubbricatingoil.Anoilmake-uptankwithlevelgaugeshallbefurnished.氣缸潤滑油應(yīng)配備可控溫的電加熱器，潤滑油儲罐應(yīng)裝有液位計。Eachunithasitsowncylinderoilmake-uptank.Thetanksizeshallbeadequatefor10dayscontinuousoperation.TheBuyerwillinstallastationmainoiltankthatfeedsoiltotheskidmountedoilmake-uptankoneachcompressorunits.Duringoilfeedingtoskidmountedoiltank,pressuredairwillbeusedtopumpoiltotheskidmake-uptank.Themainoiltankwillfeedoilfortheskidmountedoilmake-uptankof3compressorsunites.TheVendorisrequiredtofurnishtheskidmountedtankwiththevalvedconnection.TheVendorisalsorequiredtofurnishthedesignoftheoilmake-uptankanditsaccessories.10天連續(xù)工作。為每臺機組潤滑油補油罐補油的潤滑油儲罐由用戶供給，壓力供油，儀表風充壓，3臺壓縮機共用。供貨商為每臺壓縮機潤滑油補油罐供給帶閥門的接口，并供給潤滑油儲罐的技術(shù)要求。Thecompressor’scrankcaseoilelectricheatershallbeprovidedwithautotemperaturecontrol.供貨商應(yīng)為壓縮機機身油供給帶溫控器的自動電加熱器。The materialofalllubeoilpipelineandfittingsshallbeASTMA312,316Lstainlesssteel.全部潤滑油管線管件材質(zhì)均為ASTMA312，316L不銹鋼。Fullflowlubeoilfiltrationshallbeprovidedwithlessthan10mfilters.自然氣管道工程有限公司ChinaPetroleumPipelineEngineering

文件號：第27頁共97頁10m的過濾器。Lubricatoroillevelcontrol5.5.8注油器油位掌握器Coolingsystem冷卻系統(tǒng)TheVendorshalldecidewhetherwatercooledcylindersareneeded.Ifneeded,acompletecompressorcylinderjacketcoolingsystemshallbeprovided.供貨商依據(jù)自己的閱歷打算是否配備壓縮機氣缸夾套冷卻系統(tǒng)。如需要配備，則供貨商應(yīng)供給一套完整的氣缸夾套冷卻系統(tǒng)。Waterflowindicatorsarerequiredforeachcylinderwhenwatercooledcylinderisused.5.6.2可視流量和溫度指示器。自然氣管道工程有限公司ChinaPetroleumPipelineEngineering

文件號：第28頁共97頁6.1Electricmotorengine電動機Summary概述

ElectricMotorEngine6電動機Theelectricalmotormanufacturingshallfollowthegeneralcode:IEC60034rotatingmotor.電機制造應(yīng)遵循通用標準：IEC60034旋轉(zhuǎn)電機。Forallinsulatingmaterials,theinsulationclassisF.Formoredetails,pleaseseetheIEC60034-18.Forallpartsofmotorwinding,thesuppliershallprovidetheratedpowerofmotoraspertheClass-Btemperaturerise.全部的絕緣材料應(yīng)不低于F級，在各種運行工況下的溫升不應(yīng)超過B級溫IEC60034-18B級溫升提出電機的額定功率。Itshallespeciallypayattentiontotherunningtemperatureofmotorwhichcannotexceedtheallowedmaximumtemperatureofinsulatingmaterialwhenitisinstalledatthelocationwithexplosiveandfirehazard.應(yīng)特別考慮安裝在有火災(zāi)和爆炸性危急場所時，電動機運行溫度不能超過其絕緣材料所容許的最高溫度。Therequirementsforratedpowerandrotatingspeedaswellaspowerfactorofmotorarespecifiedinthedatasheet.對電機額定功率、轉(zhuǎn)速、功率因數(shù)的要求在數(shù)據(jù)表中規(guī)定。自然氣管道工程有限公司ChinaPetroleumPipelineEngineering

文件號：第29頁共97頁Measurementofbearingtemperature軸承溫度的測量RTDsisusedtomeasurethetemperatureriseofbearingitisnomorethan55Kattheendofheatrun.承受RTDs55K。Fortheslidingbearingbymeansofforcedlubrication,thetemperatureriseoflubricatingoilisnotmorethan28Kundertheconditionofminimumallowablelubricatingoilflowattheendofheatrun.Inanycases,thetemperatureoflubricatingoilcannotbemorethan82°C(API617,rev.6,1995).Forthebearingbymeansofoil-ringlubrication,thetemperatureoflubricatingoilboxcannotbemorethan82°C(API610,rev.8,1995).對于強迫潤滑方式的滑動軸承，在熱試車末期最小允許潤滑油流量條件下，28K82°C(API617,6版,1995)。對于油環(huán)潤滑的軸承，潤滑油箱的溫度不能超過82°C(API610,8版，1995)。Transientair-gaptorque瞬態(tài)氣隙轉(zhuǎn)矩Forallmotors,theendsupportforwindingshouldbearthe3-phaseshort-circuitscurrentandthesystemshallbereconnectedwhenthephaseiscompletelyopposite.Theshaftandvalidcoresystemshallbearthe2-phaseshortcircuit.全部電動機的繞組端部支撐應(yīng)能承受三相短路電流和在完全反相時的系統(tǒng)重接。它們的軸和有效鐵芯系統(tǒng)應(yīng)能承受兩相短路。Thesuppliershallensurethattheshaftandvalidcoresystemissuitablefor自然氣管道工程有限公司ChinaPetroleumPipelineEngineering

文件號：第30頁共97頁reconnectionwhenthesystemislocatedatphasedifferenceof120° afterobtainingtheimpedancevalueofpowersupplysystem.供貨商在得到供電系統(tǒng)阻抗值的狀況下，應(yīng)確保軸和有效鐵芯系統(tǒng)適合于120°相位差時重接入。Noisesuppression噪聲抑制Forthenoisesuppression,theISO1680-2requirementandfollowingconditionsshallbemet.噪聲抑制應(yīng)滿足ISO1680-2要求及以下條件。Forthenoisewithtonerangecompositiongeneratedbythemotor,themaximumsoundpressureshallbe85dB(A)orlessthantheabovespecifiedvalueorvaluespecifiedinthebiddingdocument.值或在招標文件中規(guī)定的值?！oiseabatement·噪音限制ThetestiscarriedoutasperISO1680-2standard.Thesoundpressurelevelofmotorinfullloadintheworkingzoneshallnotexceed85dB(A).按ISO1680-2標準進展測試，在工作區(qū)內(nèi)電動機滿負載時的聲壓水平不應(yīng)85dB(A)。·Noiseelimination·噪音消退First,thedesignofmotorshallmeettherequirementofmaximumnoiseabatementratherthanthecompensationmeasure.Ifnot,thesuppliershallsubmitthe自然氣管道工程有限公司ChinaPetroleumPipelineEngineering

文件號：第31頁共97頁compensationmeasuretotheownerforapproval.首先應(yīng)從電動機本體設(shè)計上滿足最大噪音限制的要求，而不是補償措施。假設(shè)無法實現(xiàn)，供貨商應(yīng)提交補償?shù)拇胧?，并報業(yè)主批準。Iftheinternalacousticalmaterialmustbeused,thefixinggasket