質量過程控制評審員記錄表

PROCESSCONTROL過程控制問題Question評審員記錄AssessorNotes得分Score1受控狀態(tài)是否包括使用合適的生產，安裝和服務設備并安排適的工作環(huán)境,適宜的環(huán)境包括但不限于承諾保持有序，清潔和完好狀態(tài)？是否有通過ISO14001環(huán)境管理認證證書？是否有通過環(huán)境管理“三同時”驗收報告？Docontrolledconditionsincludeuseofsuitableproduction,installationandservicingequipment,andsuitableworkingenvironmentincludingbutnotlimitedtomaintainingpremisesinastateoforder.Cleanlinessandrepair?2是否建立了有效的,有計劃的預防性維護系統(tǒng)以標識關鍵過程設備，提供適當的資源，這個系統(tǒng)是否至少包括：Isthereaneffectiveplannedpreventivemaintenancesystemthatidentifieskeyprocessequipment,providesappropriateresources,andincludesataminimum:Aproceduredescribingplannedmaintenanceactivities?描述計劃性維護活動的程序？Scheduledmaintenanceactivities?定期的維護活動？Predictivemaintenancemethods?預見性的維護方法？Aprocedureprovidingforpackagingandpreservationofequipment,toolingandgauging?為設備，工裝和量具提供包裝和防護的程序？Availabilityofreplacementpartsforkeymanufacturingequipment?隨時可得到關鍵生產設備的備件？Documenting,evaluatingandimprovingmaintenanceobjectives?文件化，評估和改進維護目標？3是否為所有負責過程操作的人員提供了文件化的過程監(jiān)視和作業(yè)指導書,這些指導書來源于產品質量先期策劃和控制計劃(APQP)參考手冊或其他等效文件,在工作崗位是否易于得到作業(yè)指導書?HavedocumentedprocessmonitoringandoperatorinstructionsderivedfromthesourceslistedintheAdvancedProductQualityPlanningandcontrolPlanreferencemanual,orequivalentsources,beenpreparedforallemployeeshavingresponsibilitiesforoperationofprocessesandaretheyaccessibleattheworkstation?4必要時,過程監(jiān)視和作業(yè)指導書是否包括或參考了以下內容？Doprocessmonitoringandoperatorinstructionsincludeorreference,asappropriate:Operationnameandnumberkeyedtoprocessflowdiagram?過程流程圖中重要的作業(yè)名稱和編號？Partnameandpartnumber?零件名稱和編號？Currentengineeringlevel/date?現行工程等級/日期？Requiredtools,gaugesandotherequipment?所需工具，量具和其他設備？Materialidentificationanddispositioninstructions?材料的標識和處置指導書？CustomerandsupplierdesignatedSpecialCharacteristics?顧客和供方規(guī)定的特殊特性？SPCrequirements?統(tǒng)計過程控制(SPC)要求？Relevantengineeringandmanufacturingstandards?相關的工程和制造標準？Inspectionandtestinstructions?檢驗和試驗指導書？Reactionplan?反應計劃？Revisiondateandapprovals?修訂日期和批準？Visualaids?目視輔助？Toolchangeintervalsandset-upinstructions?工具更換周期和作業(yè)準備指導書？5供方是否通過實施且符合控制計劃，過程流程圖，測量技術，抽樣計劃和當未滿足接收準則時的反應計劃來保持或超出PPAP時批準的過程能力或性能？DoesthesupplermaintainorexceedtheprocesscapabilityorperformanceasapprovedbyPPAPthroughtheimplementationandadherencetothecontrolplan,processflowdiagram,measurementtechnique,samplingplansandreactionplanswhenacceptancecriteriaisnotmet?6是否具有合適的生產機器和設備（機器能力、工藝參數保證）？Doesthesupplierhaveappropriatemachineandequipment?7批量生產中所使用的檢驗、測量、試驗設備是否定期校準并能有效的監(jiān)控產品質量？Doesthesuppliercalibrateinspection,testandmeasuringequipmentusedformassproductionandmonitorproductqualityeffectively?8生產和檢驗環(huán)境是否明亮、清潔、有序并符合安全要求？Istheplantandtestroomclean,clear,inorderandmeettherequirementofsafety?9是否按產品的“控制計劃”在生產過程中嚴格執(zhí)行？DoesthesupplierproceedstrictlyaccordingtoControlPlaninproduction?10生產開始時是否實施相應的認可程序（設備點檢、首件檢驗）？Doesthesupplierimplementapprovalprocedure(machineinspection,firstpartinspection)11生產現場是否使用SPC、缺陷收集卡、工藝參數記錄卡或其他原始數據卡？DoesthesupplieruseSPC,Non-Conformingcollectionworksheet,processparameterrecordandotheroriginalstatistics?12生產現場物流標識是否清楚表明產品的加工道序和加工狀態(tài)，保證不混批不混料？Aretheprocessandstatusclearlymarkedtoensurenomixofmaterialsandbatchs?13生產現場的合格品、不合格品、返工返修件、剩余料是否分開存放和標識?Areeligibleproducts,rejectedproducts,reworkedpartsandsparerawma